Toro 41228 User manual

FormNo.3353-750RevC

FoamMarkerKit

forMulti-Pro1200,1250,5600and5700TurfSprayersand

Workman200SpraySystems

ModelNo.41228—SerialNo.260000001andUp

InstallationInstructions

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:Ifyouareinstallingthiskitonamachineequippedwithanenclosedboomsystem,usetheseinstructions

alongwiththeenclosedboomsysteminstructions.

Note:Ifyouareinstallingthiskitonamachineequippedwithacab,abracketfromCustomProducts(partnumber

2–15904)needstobeinstalledaswelltoeliminatetheinterferencewiththecab.

Note:RTVsiliconesealantisusedintheinstallationofthiskit.

Safety

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

94-7275

94-7287

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

Tank/compressorassembly1

Supplyhose,108inches2

Multi-Pro1200seriesadapterbracket1

Workmanadapterbracket1

Mudap1

Mudapbracket1

Bolt(3/8x1inch)4

Flangelocknut,serrated(3/8inch)2

Locknut(3/8inch)1

Carriagebolt,(3/8x1-1/4inches)4

Flangelocknut,non-serrated(3/8inch)4

Flangebolt(5/16x3/4inch)3

Locknut(5/16inch)3

Flatwasher(3/8inch)4

Hoseclamp,small2

Installthetank,compressorandmixer.

Bolt(3/8x1inch)1

Locknut(3/8inch)1

Mixerassembly1

2Flatwasher(3/8inch)2

Installthemixertee.

Wiringharness1

Hoseclamp,small6

3Plasticties12

Wirethekit.

Rockerswitch2

4Fuse,15-amp1Installtheswitchesandfuse.

Boomhose2

Grommet2

Punched-holeboomcap2

Extensionhose2

Hoseclamp,large2

Partscatalog1

Completetheinstallation

SeparateinstructionsfortheinstallationoftheFoam

MarkerkitaredenotedineachstepoftheSetup

wherespecicproceduresdeviatefromonemachine

toanother.Pleaselookfortheheadingdescribing

instructionsspecictothemachineyouareworking

withbeforeproceedingwitheachstepoftheSetup.

InstallingtheTank,

Compressor,andMixer

Partsneededforthisprocedure:

1Tank/compressorassembly

2Supplyhose,108inches

1Multi-Pro1200seriesadapterbracket

1Workmanadapterbracket

1Mudap

1Mudapbracket

4Bolt(3/8x1inch)

2Flangelocknut,serrated(3/8inch)

1Locknut(3/8inch)

4Carriagebolt,(3/8x1-1/4inches)

4Flangelocknut,non-serrated(3/8inch)

3Flangebolt(5/16x3/4inch)

3Locknut(5/16inch)

4Flatwasher(3/8inch)

2Hoseclamp,small

Procedure

MultiPro1200or1250TurfSprayer

1.MounttheMulti-Pro1200seriesadapterbracket

totherightsideofthevehicleabovethebattery

(Figure1)using4carriagebolts(3/8x1-1/4inches)

and4angelocknuts(3/8inch).

Note:Itiseasiestifyouremovethebatterybefore

performingthisstep.RefertoyourvehicleOperator’s

Manualforinstructions.

Figure1

1.Battery3.Carriagebolt(3/8x1-1/4

inches)

2.Multi-Pro1200series

adapterbracket

4.Flangelocknut,

non-serrated(3/8inch)

2.Removethe4bolts(1/4x1inch)andatwashers

thatholdthecovertothetank/compressorassembly

andremovethecover(Figure2).

Figure2

1.Cover4.Bolt(1/4x1inch)

2.Tank/compressor

assembly

5.Bottomrightbolt

3.Flatwasher

3.Setthecoverandfastenersaside.

4.Marka108inchsupplyhosewithablackmarkerat

eachend(Figure3).

Figure3

1.Compressorhose3.Tothemixertee

2.Needlevalvehose

5.Connectthemarkedsupplyhosetothehosebarb

atthecompressorandtheothersupplyhosetothe

hosebarbontheneedlevalve(Figure3).

6.Securethehoseendswithsmallhoseclamps.

7.Routebothofthesupplyhosesrearwardalongthe

rightsideofthesprayertotherearofthemachine

followingthesprayerwiringharness.

8.Attachthecovertothetank/compressorassembly

using4hex-headbolts(1/4x1inch)and4at

washersthatyouremovedpreviously.

9.Installthetank/compressorassemblytothe

Multi-Pro1200seriesadapterbracketusing2bolts

(3/8x1inch),2atwashers(3/8inch)asshown

Figure4.

Figure4

1.Tank/compressor

assembly

3.Bolt(3/8x1inch)

2.Multi-Pro1200series

adapterbracket

4.Flatwasher(3/8inch)

MultiPro5600/5700TurfSprayer

1.Remove4bolts(1/4x1inch)andatwashersthat

holdthecovertothetank/compressorassembly

(Figure5).

Figure5

1.Cover4.Bolt(1/4x1inch)

2.Tank/compressor

assembly

5.Bottomrightbolt

3.Flatwasher

2.Removethecover.

3.Setthecoverandfastenersaside.

4.Marka108inchsupplyhosewithablackmarkerat

eachend(Figure6).

Figure6

1.Compressorhose3.Tothemixertee

2.Needlevalvehose

5.Connectthemarkedsupplyhosetothehosebarb

atthecompressorandtheothersupplyhosetothe

hosebarbontheneedlevalve(Figure9).

6.Securethehoseendswithsmallhoseclamps.

7.Routebothofthesupplyhosesrearwardalongthe

leftsideofthesprayertotherearofthemachine

followingthesprayerwiringharness.

8.Mountthetank/compressorassemblytotheright

stepframeusing2bolts(3/8x1inch)and2at

washers(Figure7).

Figure7

1.Rightstepframe2.Tankassemblyframe

Note:Youmustinstallthefastenersfromthe

backsideofthestepframe.

9.Attachthecovertothetank/compressorassembly

using4hex-headbolts(1/4x1inch)and4at

washersthatyouremovedpreviously.

Workman200SpraySystem

1.Removethe4bolts(1/4x1inch)and4atwashers

thatholdthecovertothetank/compressorassembly

andremovethecover(Figure8).

Figure8

1.Cover4.Bolt(1/4x1inch)

2.Tank/compressor

assembly

5.Bottomrightbolt

3.Flatwasher

2.Setthecoverandfastenersaside.

3.Marka108inchsupplyhosewithablackmarkerat

eachend(Figure9).

Figure9

1.Compressorhose3.Tothemixertee

2.Needlevalvehose

4.Connectthemarkedsupplyhosetothehosebarb

atthecompressorandtheothersupplyhosetothe

hosebarbontheneedlevalve(Figure9).

5.Securethehoseendswithsmallhoseclamps.

6.Routebothofthesupplyhosesrearwardalongthe

leftsideofthesprayertotherearofthemachine

followingthesprayerwiringharness.

7.Removetherubberstripingonthebacksideofthe

tankcover(Figure10).

Figure10

1.Rubberstrip4.Mudap

2.Tankcover5.Bolt(5/16x3/4inch)

3.Mudapbracket6.Locknut(5/16inch)

8.Locatethemudapandmudapbracketinloose

parts.Installthemudaptothetankcover.Secure

theapusingthebracket,threebolts(5/16x3/4

inch)andthreelocknuts(5/16inch)asshownin

Figure10.

9.Attachthecovertothetank/compressorassembly

using3ofthe4hex-headbolts(1/4x1inch)and

atwashersthatyouremovedpreviously.Leavethe

bottomrightboltoutuntillaterintheinstallation

(Figure8).

10.MounttheWorkmanadapterbracketsuppliedinthe

kittothetank/compressorassemblyusing2bolts

(3/8x1inch),2atwashers(3/8inch)asshown

Figure11.

Note:Ifnecessary,cutbacktherubbertrimonthe

coversothatitdoesnotinterferewhenmounting

thebrackettothetank/compressorassembly.

Figure11

1.Workmanadapterbracket4.Flatwasher

2.Tank/compressor

assembly

5.Bolt(1/4x1inch)

3.Bolt(3/8x1inch)6.Flatwasher(1/4inch)

11.Installtheremainingbolt(1/4x1inch)andat

washer(1/4inch)throughtheWorkmanadapter

bracketandcoverintothetank/compressor

assembly(Figure11).

12.Removethelefthandleandfastenersfromtheleft

sideofthetankskid.Savefastenersforlateruse.

13.Mountthefoammarkerassemblytotheframeusing

twobolts(3/8x1inch),twowashers(3/8inch),two

angenuts(3/8inch)includedinlooseparts;and

thelefthandleandfastenersremovedpreviously

(Figure12).

Note:Rotatethetanksothatthehandleisclosest

totheframe.

Figure12

1.Foammarkerassembly5.Flangenut,serrated(3/8

inch)

2.Frame6.Leftsprayerhandle

3.Bolt(3/8x1inch)7.Fasteners

4.Washer(3/8inch)

InstallingtheMixerTee

Partsneededforthisprocedure:

1Bolt(3/8x1inch)

1Locknut(3/8inch)

1Mixerassembly

2Flatwasher(3/8inch)

Procedure

Forallsprayers,serialnumber259999999andlower

1.Attherearofthemachine,mountthemixer

assemblyfacingrearwardtothebracketonthe

centerboomassemblywithabolt(3/8x1inch),at

washer,andlocknut(Figure13).

Figure13

1.Mixerteeassembly2.Centerboom

Note:IfnecessaryonWorkman200SpraySystems,

rotatethemixerassemblydownsothatitdoesnot

interferewiththepump.

2.Locatethesupplyhosesroutedtotherearofthe

machinepreviously.

3.Slidethemarkedsupplyhoseontothebarbonthe

checkvalvelocatedattheteeassembly(Figure14).

Figure14

1.Checkvalve4.Rightboomhose

2.Hosefromthecompressor5.Leftboomhose

3.Hosefromtheneedle

valve

4.Connecttheothersupplyhosetothebarbed“Y”at

theteeassembly(Figure14).

5.Securethehoseswithsmallhoseclamps.

6.Connecttherightboomhosetotherightside

solenoidvalveassemblyandtheleftsupplyhoseto

theleftsidesolenoidassembly.

7.Securebothhoseswithsmallhoseclamps

(Figure14).

Forallsprayers,serialnumber260000001andhigher

1.Attherearofthemachine,mountthemixer

assemblyontheforwardfacingsideofthecenter

boomassemblywithabolt(3/8x1inch),atwasher,

andlocknut(3/8inch)asshowninFigure15.

Figure15

1.Centerboom4.Bolt

2.Rightboommountbracket5.Locknut

3.Mixerteeassembly6.Flatwasher

2.Locatethesupplyhosesroutedtotherearofthe

machinepreviously.

3.Slidethemarkedsupplyhoseontothebarbonthe

checkvalvelocatedattheteeassembly(Figure16).

Figure16

1.Checkvalve4.Rightboomhose

2.Hosefromthecompressor5.Leftboomhose

3.Hosefromtheneedle

valve

4.Connecttheothersupplyhosetothebarbed“Y”at

theteeassembly(Figure16).

5.Securethehoseswithsmallhoseclamps.

6.Connecttherightboomhosetotherightside

solenoidvalveassemblyandtheleftsupplyhoseto

theleftsidesolenoidassembly.

7.Securebothhoseswithsmallhoseclamps

(Figure16).

WiringtheKit

Partsneededforthisprocedure:

1Wiringharness

6Hoseclamp,small

12Plasticties

Procedure

MultiPro1200or1250TurfSprayer

1.Locatethelabeledconnectorswiringharnessforthe

foammarkersolenoidandcompressorandmake

theconnectionstothecompressorandthesolenoid

locatedatthefoamtank/compressorassembly

(Figure17).

Note:Bothoftheplugconnectionsareidentical

(Figure17).

Figure17

1.Wiringharness3.Solenoid

2.Compressor

2.Attherearofthemachine,plugtheharness

connectorsintotheboomsolenoidassemblies.

Plugtheconnectorwiththebluewiretotheright

solenoid;plugtheconnectorwiththeorangewireto

theleftsolenoid(Figure18).

Figure18

1.Mixerteeassembly3.Wiringharness

2.Boomsolenoids

MultiPro5600/5700TurfSprayer

1.Locatethewiringharnessconnectorsfurnished

withthevehicleforthefoammarkerandmakethe

connectionstothecompressorandthesolenoid

locatedatthefoamtank/compressorassembly

(Figure19).

Note:Theconnectorsarelocatedalongtheright

sideframerailstrappedtothevehicleharness,where

thetank/compressorisinstalled.Bothoftheplug

connectionsareidentical(Figure19).

Figure19

1.Wiringharness3.Solenoid

2.Compressor

2.Locatethewiringharnessconnectorfurnishedwith

thevehicleforthefoammarkerboomsolenoidat

thecentersectionoftheboom(Figure20).

Figure20

1.Mixerteeassembly3.Wiringharness

2.Boomsolenoids

3.Plugtheharnessconnectorsintotheboomsolenoids

atthemixerteeassembly.Plugtheconnectorwith

thebluewiretotherightsolenoidandplugthe

connectorwiththeorangewiretotheleftsolenoid

(Figure20).

Workman200SpraySystem

1.Locatethewiringharnessandmaketheconnections

tothecompressorandthesolenoidlocatedatthe

foamtank/compressorassembly(Figure21).

Note:Bothoftheplugconnectionsareidentical

(Figure21).

Figure21

1.Wiringharness3.Solenoid

2.Compressor

2.Locatetheconnectorsintherearwiringharnessof

thesprayer(Figure22).

A.Plugtheconnectorwiththeyellow/bluewire

intotheleftboomsolenoid.

B.Plugtheconnectorwiththeblue/greenwireinto

therightboomsolenoid.

Figure22

1.Mixerteeassembly3.Boomsolenoid,left

2.Boomsolenoid,right4.Wiringharness

3.Routethehosesalongthewiringharnesstotherear

ofthesprayerandtothemixerteeusingthecable

ties.Securethehoseendwithasmallhoseclamp.

InstallingtheSwitchesand

Fuse

Partsneededforthisprocedure:

2Rockerswitch

1Fuse,15-amp

Procedure

MultiPro1200or1250TurfSprayer

1.Removethespraycontrolpaneltoexposethe

bottomside.

2.Liftandremovethe2plugsfromthespraycontrol

panelonthevehicleandinstallthe2rockerswitches

providedintheirplace(Figure23forthe1250and

Figure24forthe1200).

Figure23

1250

1.Plug3.Notch(atback)

2.Switch4.Spraycontrolpanel

Figure24

1200

1.Foammarkerswitches2.Spraycontrolpanel

3.Plugtheconnectorwiththeorangewirefortheright

foamsolenoidtotherightswitchandtheconnector

withthebluewirefortheleftfoamsolenoidtothe

leftswitch.

Note:Ensurethattheorientationoftheswitches

matcheswhatisshowninFigure23,withthenotch

pointingtowardtherearofthevehicle.

4.Insertthe15-ampfuseinthecorrespondingslotin

thefuseblock(atthefrontofthevehicle).

MultiPro5600/5700TurfSprayer

1.Removethethrottleknobbyunscrewingitfromthe

throttlerodatthecenterconsole.

2.Releasethelatchandremovetheswitchpanel

assemblyfromthecenterconsoleassembly

(Figure25).

Figure25

1.Controlpanel3.Foammarkerswitches

2.Latch

3.Removethefoammarkerswitchholeplugs.

4.Installthe2rockerswitchesintotheswitchpanel.

Note:Ensurethatthenotch/holeonthebottomof

eachswitchisorientedtowardtherearofthevehicle.

5.Plugtheharnessconnectorsfoundinthecenter

consoleintothefoammarkerswitches.

Note:Theplugsintheharnessaremarked:Boom

foamRS/LSswitch.Theleftconnectorhasaorange

wirewithabluestripeandtherightconnectorhasa

bluewirewithagraystripe.

6.Installtheswitchpanelandsecurethelatch.

7.Screwthethrottleknobontothethrottleroduntil

itishandtight.

8.Insertthe15-ampfuseinthecorrespondingslotin

thefuseblock(atthefrontofthevehicle).

Workman200SpraySystem

1.Loosenthe4screwssecuringthefrontpaneltothe

controlbox(Figure26).

2.Removethefrontpanelexposetheinsideofthe

controlbox(Figure26).

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