Toro Multi-Pro 5800 User manual

FormNo.3406-964RevA

RoadLightandHomologationKit

Multi-Pro5800TurfSprayer

ModelNo.41628

InstallationInstructions

Introduction

Thiskitisdesignedtoaddthelightcomponents

requiredforon-roadtravel.Itisadedicated

attachmentforaturfsprayapplicationvehicleandis

intendedtobeusedbyprofessional,hiredoperators

incommercialapplications.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Readtheseinstructionscarefullytolearnhowto

operateandmaintainyourproductproperly.The

informationinthismanualcanhelpyouandothers

avoidinjuryandproductdamage.AlthoughToro

designsandproducessafeproducts,youare

responsibleforoperatingtheproductproperlyand

safely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

illustratesthelocationofthemodelandserialnumbers

ontheproduct.

g207494

Figure1

1.Modelandserialnumberplate

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3406-964*A

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparetoinstallthekit.

2Nopartsrequired–Removetheundercarriageshroudand

heatshield.

WireHarness1

Grommet1

Worklightmount2

Supportchannel1

Flange-headbolt(3/8x2-1/4inches)4

Spacer4

Flangelocknut(3/8inch)4

Worklight2

Assembletheworklightandwire

harness.

Flange-headbolt(1/4x3/4inch)1

Flashermodule(CE)1

Flangelocknut(1/4inch)1

Cabletie2

Hornswitch1

Jamnut(5/8inch)1

Knurlednut(5/8inch)1

Button1

Switch—rocker(on-off-on)1

Switch—rocker(illuminated)1

Turn-signalswitch1

Hoseclamp1

Installthewireharnessfortheswitches.

Hornassembly1

Flange-headbolt(3/8x1inch)1

5Flangelocknut(3/8inch)1

Assemblethehorn.

6Cabletie5Installthewireharnesstothechassis.

Speeddecal3

Speedsign1

Flange-headbolts(5/16x3/4inch)2

7Flangelocknuts(5/16inch)2

Installthelicenseplatebracketsand

speedsigns.

License-platelight1

Screw(#10x5/8inch)1

8Locknut(#10)2

Installthelicenseplatelight.

Taillightbracket1

Flange-headbolt(5/16x1inch)4

Flangelocknut(5/16inch)4

Reartaillamp2

Cabletie3

Assemblethetaillights.

Dataplate1

10Rivet4Installthedataplate

ProcedureDescriptionQty.Use

11Nopartsrequired–Installtheundercarriageshroud.

12Nopartsrequired–Finishtherinsetankkitinstallation.

PreparingtoInstalltheKit

NoPartsRequired

Procedure

WARNING

Incorrectbatterycableroutingcoulddamage

thesprayerandcablescausingsparks.

Sparkscancausethebatterygassesto

explode,resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black)

batterycablebeforedisconnectingthe

positive(red)cable.

•Alwaysconnectthepositive(red)battery

cablebeforeconnectingthenegative

(black)cable.

WARNING

Batteryterminalsormetaltoolscouldshort

againstmetalsprayercomponentscausing

sparks.Sparkscancausethebatterygasses

toexplode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery,

donotallowthebatteryterminalstotouch

anymetalpartsofthesprayer.

•Donotallowmetaltoolstoshortbetween

thebatteryterminalsandmetalpartsof

thesprayer.

•Alwayskeepthebatterystrapinplaceto

protectandsecurethebattery.

1.Movethemachinetoalevelsurface,fullypress

inthebrakepedal,andsettheparking-brake

pedal;refertotheOperator’sManual.

2.RotatethekeyswitchtotheOffposition,and

removethekey;refertotheOperator’sManual.

3.Removethebatterycoveranddisconnectthe

negative(black—ground)cablefromthebattery

post(Figure2).

g207342

Figure2

1.Batterycover4.Negativebatterycable

2.Strapandbuckle5.Positivebatterypost

3.Positivebatterycable6.Negativebatterypost

4.Disconnectthepositive(red)cablefromthe

batterypost(Figure2).

RemovingtheForwardHeat

ShieldandUndercarriage

Shroud

NoPartsRequired

RemovingtheForwardHeatShield

1.Engagetheparkingbrake,shutoffthespray

pump,shutofftheengine,andremovethekey.

2.Raisethefrontandbackofthemachine

andsupportitwithjackstands;refertothe

Operator’sManual.

3.Removethe6hex-headboltsand6washers

thatsecurethefront,forwardheatshieldtothe

chassisandremovetheshield(Figure3).

Note:Retainthebolts,washers,andheatshield

forinstallationinInstallingtheForward-Heat

Shield(page26).

g028168

Figure3

1.Forwardheatshield3.Frontofthemachine

2.Hex-headboltsand

washers

RemovingtheUndercarriage

Shroud

G032041

g032041

Figure4

1.Removethefollowinghardwarethatsecuresthe

rearoftheundercarriageshroudtothechassis

ofthemachine(Figure5):

•2016machines—7ange-headbolts(5/16

x7/8inch)and7washers(5/16inch)

•2017andlatermachines—5ange-head

bolts(5/16x7/8inch)and5washers(5/16

inch)

Note:Retaintheange-headboltsand

washersforinstallationinstep5ofRemoving

theUndercarriageShroud(page4).

g208653

Figure5

2017machineshown;2016machinesaresimilar

1.Undercarriageshroud3.Flange-headbolts(5/16x

7/8inch)

2.Washers(5/16inch)4.Frontofthemachine

2.Removethe4angelocknuts(5/16inch)from

theboltsandcarriageboltsthatsecurethe

supportstrapsoftheundercarriageshroud

totheengine-mountbracketsofthemachine

(Figure6).

Note:Donotremovetheboltsfrom

themachine.Retaintheangelocknuts

forinstallationinstep3ofInstallingthe

UndercarriageShroud(page25).

g032043

Figure6

1.Enginemounts4.Flangelocknuts(5/16

inch)

2.Bolt—shownforclarity;do

notremove

5.Frontofthemachine

3.Undercarriageshroud

3.Liftthesupportstrapsovertheboltsthatsecure

theundercarriageshroudtotheengine-mount

brackets.

4.Removetheundercarriageshroudfromthe

machine(Figure5andFigure6).

AssemblingtheWorklight

andWireHarness

Partsneededforthisprocedure:

1WireHarness

1Grommet

2Worklightmount

1Supportchannel

4Flange-headbolt(3/8x2-1/4inches)

4Spacer

4Flangelocknut(3/8inch)

2Worklight

AssemblingtheGrommetontothe

WireHarness

g207897

Figure7

1.71cm(28inches)wire

harnessbranch—RIGHT

TURNSIGNAL

4.99cm(39inches)wire

harnessbranch—LEFT

FRONTTURN/RUNNING

LIGHT

2.89cm(35inches)wire

harnessbranch—LEFT

TURNSIGNAL

5.Forward

3.108cm(42-1/2

inches)wireharness

branch—hornswitch,TO

HEADLIGHTSWITCHPIN1,

turnsignal,hazardswitch,

CEashermodule,andTO

MAINHARNESS

6.112cm(44inches)wire

harnessbranch—RIGHT

FRONTTURN/RUNNING

LIGHT

1.Alignthe6-socketconnectorfortheRIGHTFRONT

TURN/RUNNINGLIGHTofthe112cm(44inches)

wireharnessbranchthroughthegrommetand

movethegrommettowardthe112cm(44

inches)wireharnessbranch(Figure9).

g207895

Figure8

1.6-socketconnector(RIGHT

FRONTTURN/RUNNING

LIGHT)

3.6-socketconnector(LEFT

FRONTTURN/RUNNING

LIGHT)

2.Grommet

2.Alignthe6-socketconnectorfortheLEFTFRONT

TURN/RUNNINGLIGHTofthe99cm(39inches)

wireharnessbranchthroughthegrommet

(Figure8).

3.PositionthegrommetasshowninFigure9.

g207891

Figure9

AssemblingtheWireHarnessto

theWorklightSupport

1.Assemblethe2worklightmountsontothe112

cm(44inches)wireharnessbranchandthe99

cm(39inches)wireharnessbranchasshown

inFigure10.

g207890

Figure10

1.Worklightmount3.99cm(39inches)wire

harnessbranch—LEFT

FRONTTURN/RUNNING

LIGHT

2.112cm(44inches)wire

harnessbranch—RIGHT

FRONTTURN/RUNNING

LIGHT

2.Aligntheholesinthesupportchannel,spacer,

andworklightmountasshowninFigure11.

g207904

g207896

Figure11

1.Flangelocknut(3/8inch)4.Supportchannel

2.Worklightmount5.Flange-headbolt(3/8x

2-1/4inches)

3.Spacer

3.Assemblethesupportchanneltotheworklight

mount(Figure11)withthe4ange-headbolts

(3/8x2-1/4inches),4spacers,and2ange

locknuts(3/8inch).

Note:Assemblethelocknutontothe

ange-headboltattheoutboardposition.

4.Assemblethesupportchanneltotheworklight

mount(Figure11)withthe4ange-headbolts

(3/8x2-1/4inches),4spacers,and2ange

locknuts(3/8inch).

Note:Assemblethelocknutontothe

ange-headboltattheoutboardposition.

5.Tightentheange-headboltandangelocknut

toremovethegapbetweentheworklightmount,

spacer,andsupportchannel.

6.Insertthepush-infastenerofthewireharness

intotheholeintheendoftheworklightmount

asshowninFigure12.

g208157

Figure12

7.Repeatsteps2through6fortheworklightmount

attheotherendofthesupportchannel(Figure

11).

InstallingWorklightstothe

Support

1.Aligntheleftandrightworklightassemblieswith

theamberlensesoutwardasshowninFigure

13.

g207936

Figure13

1.Amberlenses(worklights)

2.Assembleaserratedshellandasphericaljoint

ontothestudofaworklight(Figure14).

g207892

Figure14

1.Stud(worklight)4.Locknut(10mm)

2.Serratedshell5.Flange(worklightmount)

3.Sphericaljoint

3.Assembletheworklightintotheholeinthe

angeoftheworklightmount(Figure14)witha

serratedshell,sphericaljoint,andlocknut(10

mm),andtightenthelampbyhand.

Note:Tightentheworklightenoughtomaintain

itsposition,butallowtheoperatortoalignthe

lightifneeded.

4.Repeatsteps2and3fortheworklightatthe

otherhead-lampmount.

5.Plugthe6-socketconnectorslabeledRIGHT

FRONTTURN/RUNNINGLIGHTand6-socket

connector(RIGHTFRONTTURN/RUNNINGLIGHT

intothe6-pinconnectorsoftheworklights

(Figure15).

g207894

Figure15

1.6-socketconnector(RIGHT

FRONTTURN/RUNNING

LIGHTor6-socket

connector(RIGHTFRONT

TURN/RUNNINGLIGHT)

2.6-pinconnector(worklight)

InstallingtheWorklightAssembly

totheMachine

1.Assembletheworklightmountandsupport

channeltotheframeoftheoorplatewith2

angelocknutsasshowninFigure14.

g207893

Figure16

1.Flangelocknut(3/8inch)3.Supportchannel

2.Frame(oorplate)4.Flange-headbolt(3/8x

2-1/4inches)

2.Torquethe4ange-headboltsand4ange

locknutsto37to45N∙m(27to33ft-lb).

InstallingtheWireHarness

fortheSwitches

Partsneededforthisprocedure:

1Flange-headbolt(1/4x3/4inch)

1Flashermodule(CE)

1Flangelocknut(1/4inch)

2Cabletie

1Hornswitch

1Jamnut(5/8inch)

1Knurlednut(5/8inch)

1Button

1Switch—rocker(on-off-on)

1Switch—rocker(illuminated)

1Turn-signalswitch

1Hoseclamp

RoutingtheWireHarnesstothe

DashPanel

g208167

Figure17

1.108cm(42-1/2

inches)wireharness

branch—hornswitch,TO

HEADLIGHTSWITCHPIN1,

turnsignal,hazardswitch,

CEashermodule,andTO

MAINHARNESS

2.Forward

1.Routethe108cm(42-1/2inches)branchofthe

kitwireharnessupalongthefrontwireharness

ofthemachineandthroughthegrommetinthe

oorplate(Figure18).

g208202

Figure18

1.Frontwireharness

(machine)

3.Grommet(oorplate)

2.108cm(42-1/2inches)

wireharnessbranch

4.Frontofthemachine

2.Continueroutingthebranchofthekitwire

harnessupandunderthedashpanelofthe

machine(Figure19).

g208203

Figure19

1.Dashpanel3.6-pinconnector—kit

wireharness(TOMAIN

HARNESS)

2.6-socketconnector—kit

wireharness(CEasher

module)

4.108cm(42-1/2inches)

wireharnessbranch

3.Frominsidethestoragecompartment,inserta

ange-headbolt(1/4x3/4inch)thoughthehole

intheinboardwallofthecompartment(Figure

20).

g208200

Figure20

1.Hole—inboardwall

(storagecompartment)

2.Flange-headbolt(1/4x

3/4inch)

4.AssembletheCEashermoduletothe

ange-headboltwithaangelocknut(1/4inch),

andtightenbyhand(Figure21).

g208199

Figure21

1.Flangelocknut(1/4inch)3.Flashermodule(CE)

2.Flange-headbolt(1/4x

3/4inch)

4.Storagecompartment

5.Plugthe6-socketconnectorofthekitwire

harnessintotheCEashermodule(Figure22).

g208201

Figure22

1.Flashermodule(CE)3.6-pinconnector—front

wireharnessofthe

machine(lightkitinterface)

2.6-socketconnector—kit

wireharness(CEasher

module)

4.6-pinconnector—kit

wireharness(TOMAIN

HARNESS)

6.Plugthe6-pinconnectorofthemachinewire

harnessintothe6-pinconnectorofthekitwire

harnesslabeledTOMAINHARNESS(Figure22).

7.Securethe108cm(42-1/2inches)branchofthe

kitwireharnesstothefrontwireharnessofthe

machinewith2cabletiesasshowninFigure23.

g208204

Figure23

1.Cabletie

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