Toro Multi-Pro 5800 User manual

FormNo.3395-538RevA

ChemicalPre-MixKit

2015andAfterMulti-Pro5800TurfSprayer

ModelNo.41622—SerialNo.315000001andUp

InstallationInstructions

Thiskitisdesignedtoaidinthemixingofchemicalsin

preparationforturfsprayapplicationsonwell-maintained

lawnsinparks,golfcourses,sportselds,andoncommercial

grounds.Itisadedicatedattachmentforaturfspray

applicationvehicleandisintendedtobeusedbyprofessional,

hiredoperatorsincommercialapplications.

ThisproductcomplieswithallrelevantEuropeandirectives;

fordetails,pleaseseetheseparateproductspecicDeclaration

ofConformity(DOC)sheet.

Readthismanualcarefullytolearnhowtooperateand

maintainyourproductproperly.Theinformationinthis

manualcanhelpyouandothersavoidinjuryandproduct

damage.AlthoughTorodesignsandproducessafeproducts,

youareresponsibleforoperatingtheproductproperlyand

safely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

safetyandoperationtrainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1illustratesthelocationofthe

modelandserialnumbersontheproduct.

Figure1

1.Modelandserialnumberplate

ModelNo.

SerialNo.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Useofthisproductmaycauseexposureto

chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3395-538*A

Safety

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

WARNING

Chemicalsubstancesusedinthespraysystemmay

behazardousandtoxictoyou,bystanders,animals,

plants,soils,orotherproperty.

•Carefullyreadandfollowthechemical

warninglabelsandMaterialSafetyData

Sheets(MSDS)forallchemicalsused,and

protectyourselfaccordingtothechemical

manufacturer'srecommendations.Forexample,

useappropriatePersonalProtectiveEquipment

(PPE),includingfaceandeyeprotection,gloves,

orotherequipmenttoguardagainstpersonal

contactwiththechemical.

•Keepinmindthattheremaybemorethan

1chemicalused,andinformationoneach

chemicalshouldbeassessed.

•Refusetooperateorworkonthesprayerifthis

informationisnotavailable!

•Beforeworkingonaspraysystem,makesure

thatthesystemhasbeentriplerinsedand

neutralizedaccordingtotherecommendations

ofthechemicalmanufacturer(s).

•Verifythatthereisanadequatesupplyofclean

waterandsoapnearby,andimmediatelywash

offanychemicalsthatcontactyou.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93-6674

1.Crushinghazard,hand—readtheinstructionsbefore

servicingorperformingmaintenance.

119-4988

1.Lock2.Unlock

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

Eductorvalveassembly1

Flangenut(1/4inch)2

Fitting(1inch)1

Retainerpins1

Eductorvalvebracket(Thebracketmay

alreadybeinstalledfromapreviouskit

installation)

Reliefhose(103/4inches)1

Supplyhose(181/2inches)1

Bypasshose(12inches)1

Installtheeductorvalveandhoses.

Supportframeassembly1

Locknut(3/8inch)1

Backplateassembly1

Cradlearm,right1

Cradlearm,left1

Bushing2

Pivotpin2

Jamnut(3/8inch)2

Handle2

Bolt(3/8x1-1/4inches)2

Setscrew2

Hairpin2

Flatwasher2

Assembletheframe.

3Spring2Installthelatchingcomponents.

Eductor1

Handle1

Flange-headbolt2

Springclamp1

Bolt(#10-24x1/2inch)2

Locknut(#10-24)2

Bolt(3/8x1inch)4

Locknut(3/8inch)4

Flange-headnut2

Hex-headbolt3

Latchpost1

Latchhandle1

T-valve1

Gasket1

Worm-screwclamp1

Installtheeductor.

ProcedureDescriptionQty.Use

Bulkhead1

O-ring1

Lockingring1

Retainingfork2

Forwardhoseassembly1

Gasket1

Worm-screwclamp1

R-clamp1

Carriagebolt(5/16x1inch)1

Locknut(5/16inch)1

Installtheforwardhose.

Supplyhose1

Gasket1

Worm-screwclamp1

Hoseclamp1

Hoseadapter1

Retainerpin1

Installthesupplyhose.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

InstallingtheEductorValve

andHoses

Partsneededforthisprocedure:

1Eductorvalveassembly

2Flangenut(1/4inch)

1Fitting(1inch)

1Retainerpins

1Eductorvalvebracket(Thebracketmayalreadybe

installedfromapreviouskitinstallation)

1Reliefhose(103/4inches)

1Supplyhose(181/2inches)

1Bypasshose(12inches)

Procedure

1.Movetotherearofthemachineandlocatetheboom

valveassemblyontheboomvalvemountbracket.

2.Removeanddiscardthe3hosesshowninFigure3but

keeptheretainerpins.

Figure3

1.Removeanddiscard

3.Securetheeductorvalvebrackettotheboomvalve

assemblyusingtheboltsandnutsthatsecurethe

pressureltertotheboomvalvebracket;refertoBox

AofFigure4.

Figure4

1.Nuts(existing)5.Eductorvalvebracket

2.Eductorvalvebracket6.Eductorvalveassembly

3.Bolts(existing)7.Retainerpin

4.Flangenuts(1/4inch)8.Fitting(1inch)

4.InstalltheeductorvalveasshowninBoxBofFigure4.

5.Installthe1-inchttingintotheeductorvalveand

secureitwithanewretainerpin;refertoboxCof

Figure4.

6.Rotatethehoseteeneartheeductorvalve45°and

installthenewbypasshose(Figure5).

Figure5

1.Bypasshose3.Pumptee

2.Reliefhose4.Supplyhose

7.Removethehorizontalhoseteefromthesideofthe

pumpteeandattachittothetopofthepumptee

(Figure5).

8.Connectthesupplyhosetothesideofthepumptee

andthebottomoftheeductorvalve(Figure5).

9.Connectoneendofthereliefhosetotheupperpump

teeandtheothertothelowerteeneartheeductor

(Figure5).

AssemblingtheFrame

Partsneededforthisprocedure:

1Supportframeassembly

1Locknut(3/8inch)

1Backplateassembly

1Cradlearm,right

1Cradlearm,left

2Bushing

2Pivotpin

2Jamnut(3/8inch)

2Handle

2Bolt(3/8x1-1/4inches)

2Setscrew

2Hairpin

2Flatwasher

Procedure

1.Removethelocknutssecuringthewirelidstoptothe

strap.Removethewirelidstop.Retainallparts.

2.Locatethemainsupportframeinlooseparts.

3.Installtheframeoverthetankstrapaligningthelower

holeintheframewiththeexposedboltinthesideof

thetankstrapandtheupperholewiththeupperbolt

inthetankstrapasshowninFigure6.

G013925

Figure6

1.Mainsupportframe

assembly

3.Tankstrap,rear

2.Exposedbolt,top4.Exposedbolt,side

4.Installalocknutoverthelowerexposedboltpassing

throughtheframetosecureittothetankstrap(Figure

7).

G013926

Figure7

1.Mainsupportframe

assembly

3.Exposedbolt,side

2.Exposedbolt,top4.Locknut(3/8inch)

5.Installthewiretanklidstopremovedpreviouslyover

theprotrudingthreadsofthecarriageboltsinthe

upperportionofthetankstrap.Thebowshouldface

forwardtocatchthemaintanklidwhenopened.

6.Securethelidstopandtheupperportionofthe

eductorframetothetankassemblywithtwolocknut

removedpreviously.Torquethefastenersto19-24

N-m(14-18ft-lb).

7.Assembletheeductorcradletotheframe:

Figure8

1.Backplateassembly7.Handle

2.Hairpin8.Bolt(3/8x1–1/4inches)

3.Flatwasher9.Rightcradlearm

4.Bushing10.Mainsupportframe

assembly

5.Pivotpin11.Cradlearmaxle

6.Jamnut(3/8inch)12.Pivothousing

A.Startbyinstallingtherightcradlearmtothe

frame.Therightcradlearmisdenotedbyhave

thelongaxle.

B.Inserttheaxlethroughthehingeshaft.

C.Looselymatetheleftarmtotheexposedaxleon

theothersideoftheframe.

D.Installabushingintotheoutsidehingeholesof

thebackplateassembly.

E.Movethebackplateassemblyintoposition

betweentheupperholesineacharm.

F.Installapivotpinthroughtheupperholeinthe

armandthehingeholewiththebushinginthe

backplateassembly.

G.Installthehandlestothelowerholesinthearms.

Securewithabolt(3/8x1-1/4inches)andjam

nut(3/8inch).

H.Repeatfortheopposingarm.

I.Installasetscrewtotheleftarmatthelower

hingepoint(Figure9).Donottightenatthistime

toallowforadjustmentofthecradlesystem.

Figure9

1.Cradlearm,left3.Setscrew

2.Pivothousing4.Holesinthecradlearm

InstallingtheLatching

Components

Partsneededforthisprocedure:

2Spring

InstallingtheSprings

1.Installthespringintheholeinthelowerendofthe

angledtabonthesideoftheframeassembly(Figure

10).

G013931

Figure10

1.Angledtab4.Post

2.Holeintab5.Groove

3.Spring

2.Hookoneendofthespringintotheholeandtheother

endontothespringpost(Figure10).

3.Makesurethatthespringendisseatedproperlyinthe

grooveinthepost(Figure10).

4.Repeatsteps1through3fortheotherside.

5.Tightenthe2setscrewsintheleftarm.

AdjustingtheTonguePosition

MovethecradleassemblyintotheupperTransportposition

toadjustthetongue.

1.Liftuponthehandlestoraisetheassemblywhile

slightlytippingittowardthetank.

2.Guidethetongueunderthecrossbarwiththewelded

tabintheupperportionoftheframeassembly.

3.Lettheassemblypivotdown,towardthetank.

4.Makingsurethattheplasticstopsareincontactwith

thespringtabs,applyenoughpressureagainsttheback

plateassemblyofthecradletocompressthespring

tabsmidway(Figure11).

Figure11

1.Springtabunderpressure3.Springtab

2.Backplate

5.Whilemaintainingthepressureonthebackplate,slide

thetonguetowardyouuntilthelipofthetongueplate

contactsthecrossbar(Figure12).

Figure12

1.Tongue-platelip3.Slotinplate

2.Fasteners4.Weldedtab

6.Tightenthefastenersinthetonguetosecureits

position,thenreleasepressureonthebackplate.

Note:Checktoseeifthereisanyplayinthecradle.

Itshouldbeheldsnugtotheframeassembly.Youcan

repeatthisprocedureoncetheeductorisinstalledto

adjustthelockedposition.

InstallingtheEductor

Partsneededforthisprocedure:

1Eductor

1Handle

2Flange-headbolt

1Springclamp

2Bolt(#10-24x1/2inch)

2Locknut(#10-24)

4Bolt(3/8x1inch)

4Locknut(3/8inch)

2Flange-headnut

3Hex-headbolt

1Latchpost

1Latchhandle

1T-valve

1Gasket

1Worm-screwclamp

Procedure

1.Attachthelatchposttotheeductorhandleusinga

hex-headbolt(Figure13).

Figure13

1.Handle6.Flange-headbolt

2.Eductor7.Locknut(#10-24)

3.Flange-headnut8.Latchpost

4.Springclamp9.Extensionbracket

5.Bolt(#10-24x1/2inch)10.Latchhandle

2.Attachtheextensionbrackettothemainsupportframe

using2hex-headbolts(Figure13).

3.Connectthelatchhandletotheextensionbracket

(Figure13).

4.Attachthehandletotheeductorusing2ange-head

boltsandange-headnuts(Figure13).

5.Lowerthecradleintothedownposition.

6.Aligntheholesintheeductorassemblymountplate

withtheslottedholesinthebackplateofthecradle

assembly(Figure14).

Note:Thefastenersneedtobelooseenoughsothat

theycantravelintheslotwhentheeductorisinitially

raisedupintothetransportposition.Thisallowsfor

furtheradjustment.

Figure14

1.Bolt(3/8x1inch)4.Eductorassemblymount

hole

2.Backplate5.Eductorassemblymount

3.Locknut(3/8inch)

7.Install4bolts(3/8x1inch)andlocknuts(3/8inch)to

mounttheeductor.

Note:Donottightentheboltsatthistime.

8.Tocarefullyraisetheeductorinthecradleassemblyup

tothetransportposition,dothefollowing:

A.Liftthelowerhandletoraisetheeductorwhile

slightlytippingittowardthetank.

B.Guidethetongueunderthecrossbarwiththe

weldedtabintheupperportionoftheframe

assembly.

C.Thenpivottheassemblytowardthetank,taking

caretolineupthespringclampwiththelarge

pivothousinginthelowerportionoftheframe.

D.Pushuntiltheclampsnapsoverthepivothousing

asshowninFigure15.

Figure15

1.Springclamp2.Pivothousing

9.Checktheeductorheightonthecradlebackplateand

adjustitasnecessary.

10.Tightenthefastenerssecuringtheeductortothecradle.

Note:Torquethefastenersto36-45N-m(27-33ft-lb).

11.Tightenthe2setscrewsontheleftpivotarm.

12.Checktheoverallpositionoftheeductorassemblyon

thetankstrap.

Note:Theeductorshouldbeupright,inthetransport

position.Loosenthelowerlocknutontheframe

assemblysecuringittothetank.Donotremovethe

locknut.Adjustthepositionasnecessaryandtighten

thelocknut.Makesurethatthestrapissecuretothe

tank.

13.ConnecttheT-valvetotheeductorassemblyusinga

gasketandaworm-screwclamp(Figure16).

Figure16

1.T-valve2.Gasketandworm-screw

clamp

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