Tecnoelettra TE808 VVF User manual

TE808-MOTORPUMP FIREFIGHT-V3-EN.doc rev.03 1

TE808 VVF

Motorpump

Instructions manual (release.V3)

PREFACE

Thanking you for preference, TECNOELETTRA SRL hopes that the use of this equipment will satisfy

your needs.

This manual is made to help and assist the technician to program the unit correctly for different

installations and connections.

In order to ensure efficient operation and durability, it is recommended the strict observance of the

rules described here.

Thanks in advance for your suggestions that will contribute to possible further improvements of the

equipment.

For any question always consult the TECNOELETTRA Technical Department.

TECNOELETTRA S.r.l.

Note:

The manufacturer reserves the right to modify the equipment for any manufacturing or commercial

needs, without the obligation to promptly update this installation and using manual.

TE808-MOTORPUMP FIREFIGHT-V3-EN.doc rev.03 2

IND

Section 1 – General requirements and installation

1- 1 Introduction ....................................................................................................................................................5

1- 1.1 General rules...........................................................................................................................................5

1- 2 General norm of security................................................................................................................................6

1- 2.1 User responsability..................................................................................................................................6

1- 2.2 Safety first of all.......................................................................................................................................6

1- 2.3 Importance of the manual........................................................................................................................6

1- 2.4 Note legend.............................................................................................................................................7

1- 2.5 Electrical systemprotections...................................................................................................................7

1- 2.6 Controls..................................................................................................................................................7

1- 2.7 Staff training............................................................................................................................................7

1- 2.8 Cleaning..................................................................................................................................................7

1- 2.9 Operators................................................................................................................................................7

1- 2.10 Residual risks........................................................................................................................................7

1- 3 Homologation/certifications...........................................................................................................................8

1- 4 Waste and residual management...................................................................................................................8

1- 5 Disposal/Scrapping........................................................................................................................................9

1- 6.1 Equipment disposal.................................................................................................................................9

1- 6.2 Materials that make the equipment..........................................................................................................9

1- 6.3 Consumer products.................................................................................................................................9

1- 6.4 Separate collection and start recovery.....................................................................................................9

1- 6.5 How about dismantling the equipment .....................................................................................................9

1- 6 Rating plate...................................................................................................................................................10

1- 7.1 Equipment Identification........................................................................................................................10

1- 7 Maintenance..................................................................................................................................................11

1- 8.1 Internal battery replacement ..................................................................................................................11

1- 8.2 Clean....................................................................................................................................................11

1- 8 Technical specifications ..............................................................................................................................12

1- 9 Storage..........................................................................................................................................................13

1- 10 Unpacking...................................................................................................................................................13

1- 11 Installation ..................................................................................................................................................13

1- 12 USB Description.........................................................................................................................................14

1- 13 Warranty......................................................................................................................................................14

1- 14 Electrical connections................................................................................................................................15

1- 15 Functioning modes.....................................................................................................................................16

1- 15.1 Automatic............................................................................................................................................16

1- 15.2 Manual................................................................................................................................................16

1- 15.3 Reset..................................................................................................................................................16

1- 15.4 Alarms.................................................................................................................................................16

1- 16 Display pages .............................................................................................................................................17

1- 16.1 Main page description.........................................................................................................................18

1- 16.2 Batteries control..................................................................................................................................19

1- 16.3 Engine instruments..............................................................................................................................20

1- 17 General description of the equipment.......................................................................................................21

1- 17.1 Alarms informations page....................................................................................................................22

1- 17.2 Events list............................................................................................................................................22

1- 17.3 Keyboard description...........................................................................................................................23

1- 17.4 Controller informations page................................................................................................................23

1- 17.5 Technical informations page................................................................................................................24

1- 18 Accessories................................................................................................................................................25

TE808-MOTORPUMP FIREFIGHT-V3-EN.doc rev.03 3

Section 2

–

Navigation

2- 1 Navigation menu...........................................................................................................................................27

2- 2 Navigation diagram ......................................................................................................................................28

2- 3 Navigation instructions................................................................................................................................29

2- 4 General setup description............................................................................................................................30

2- 4.1 Display setup.........................................................................................................................................31

2- 4.2 Clocksetup...........................................................................................................................................32

2- 4.3 Security setup .......................................................................................................................................33

2- 4.4 IO Monitor .............................................................................................................................................34

2- 4.5 Alarms setup .........................................................................................................................................35

2- 4.6 Connectivity ..........................................................................................................................................39

2- 5 Engine setup description.............................................................................................................................41

2- 5.1 Starting setup........................................................................................................................................ 42

2- 5.2 Stop setup ............................................................................................................................................44

2- 5.3 Preheat setup .......................................................................................................................................45

2- 5.4 Temperature setup.................................................................................................................................46

2- 5.5 Oil setup ...............................................................................................................................................48

2- 5.6 Warranty setup......................................................................................................................................50

2- 6 UNI12845 setup description.........................................................................................................................51

2- 6.1 Pump setup ...........................................................................................................................................52

2- 6.2 Fuel setup..............................................................................................................................................53

2- 6.3 Autonomy setup.....................................................................................................................................54

2- 6.4 Service setup.........................................................................................................................................55

2- 6.5 Batteries setup.......................................................................................................................................56

2- 7 Trials setup...................................................................................................................................................57

2- 7.1 Weekly trials..........................................................................................................................................57

2- 7.2 Monthly trials .........................................................................................................................................58

2- 7.3 Quarterly trials.......................................................................................................................................58

2- 7.4 Weekly trials description page................................................................................................................59

2- 7.5 Monthly trials description page...............................................................................................................59

2- 7.6 Quarterly trials description page.............................................................................................................60

Section 3 – Remote control

3- 1 GSM preliminary connections instructions.................................................................................................62

3- 1.1 Serial cable...........................................................................................................................................62

3- 1.2 Antenna connection...............................................................................................................................62

3- 1.3 Power connection..................................................................................................................................62

3- 1.4 SIMcard settings...................................................................................................................................63

3- 1.5 LED diagnosis.......................................................................................................................................63

3- 1.6 On board settings..................................................................................................................................63

3- 2 SMS command and control..........................................................................................................................64

3- 2.1 SMS commands....................................................................................................................................64

3- 3 Remote control software..............................................................................................................................65

Section 4 – Download

4- 1 Firmware and project installation instructions ...........................................................................................72

4- 1.1 Firmware update ...................................................................................................................................72

4- 1.2 Project update.......................................................................................................................................74

TE808-MOTORPUMP FIREFIGHT-V3-EN.doc rev.03 4

–

TE808-MOTORPUMP FIREFIGHT-V3-EN.doc rev.03 5

Introdu

ction

- TECNOELETTRA SRL thanks you for your confidence

and remind you that this unit is the result of continuous

research on improving the product that our engineers are

constantly pursuing, thanks to the proven expertise and

huge experience in this area.

- The purpose of this manual is to aid the proper

installation and right use of the device.

- Reading this publication and understanding the

commands and programming the parameters before

operations start-up and use.

- TECNOELETTRA SRL can not guarantee that the

translations are fully in accordance with the direction of

the Italian text, so for any inconsistency prevail manual

written in Italian.

- In order to provide a more accurate and appropriate

support, users are invited to notify the Customer Service

Office of TECNOELETTRA any suggestions, note or

comment on this manual.

- The Customer Service is available to help resolve

concerns or situations whose solution is not clear in this

publication.

This publication is part of the equipment and must be

kept in an easily accessible location away from agents

that may deteriorate the state, in a perfect state of

maintenance and disposal of those who expressly

requests it, provided that the applicant is in some way

related to the operation of the equipment.

In case some parts of it were no longer legible, if you

need a new copy of our documentation please contact

our Customer Service Office.

The controller TE808 was designed for easy installation

and use by the installer and the operator of the

generator, thus avoiding the recourse of a continous and

tedious consultation of the operating manual . In many

situations, such as setting parameters set-up, data

display, alarm conditions, etc.., an indication in the Help

display indicates to press the HELP button for a help

message. This manual thus contains only the information

necessary to introduce the operator at the use of TE808

controller.

1.1 General rules

WARNING!

The equipment can not be used for other

purposes without the express authorization

or any changes made by TECNOELETTRA

SRL.

For best results, TECNOELETTRA SRL recommends

that all operations carried out at regular cleaning to keep

the switchgear at its best.

1- 1.1.1 Responsability

•TECNOELETTRA SRL disclaims any liability for

damage or injury resulting from use not covered in

this manual, improper use of equipment, as well as

the use of unqualified personnel or the use of non-

original spare parts.

•User

User is responsible for damage to people or property

resulting from:

- imporper or different use from those indicated in this

manual;

- compliance with the requirements of safe use and

safety norms;

- modifications to the equipment;

- use of non-original of unfit spare parts.

•Manufacturer

The manufacturer is the company that physically

performs the assembly, testing directly or by his

authorized representative of the equipment and is

ultimately responsible.

The manufacturer is responsible for the efficiency of the

equipment.

In particolar the manufacture is responsible for :

- parts used for assembly;

- compliance with legislation in the country of use of

equipment, if the buyer had informed the

manufacturer of the equipment on the laws in force.

TE808-MOTORPUMP FIREFIGHT-V3-EN.doc rev.03 6

General norms of sec

urity

WARNING!

Do not install or operate your TECNOELETTRA

equipment, until you have read these safety

norms.

1- 2.1 User responsability

The basic safety rules established in this chapter is a guide

for the installation and safe operation of TECNOELETTRA

equipment.

These general safety rules, with other chapters on

installation, operation and cleaning up constitue the

complete instruction manual.

All staff involved with this equipment for any reason, must

be familiar with this information before you start.

It is responsability of the Buyer be sure that the procedures

are followed, and if required any change in use, appropriate

procedures should be set to continue with the activities of

security equipment.

It is strongly advised to contact TECNOELETTRA to be sure

that the equipment can be converted to new use and to

continue to operate safely.

If the equipment is not purchased directly from

Tecnoelettrica or its representatives, is Buyer's

responsability to ensure that equipment conforms to current

safety standards.Buyer is strongly advised to contact

TECNOELETTRA to ensure that the equipment operates

safely.

1- 2.2 Safety first of all

TECNOELETTRA equipment is designed and produced with

due consideration and attention to safety rules.

In any case, the presence of security systems does not

exempt operators from acting with caution: the non-

compliance can lead to accidents and damage the

components of equipment. For your protection and

protection of others, learn and always follow safety rules set

forth in this chapter.

Develop safe work habits by reading the rules and stick to

them. Keep this paper handy and look through from time to

time to refresh your understanding of the norms.

1- 2.3 Importance of the Manual

•Information about the manual

We hope that the information contained in this manual will

be of help.

They will give an explanation of the correct and secure use

of your equipment and are based on data and our current

and best knowledge.

Carefully read the manual, including recommendations and

suggestions, and the conditions of sale and warranty.

•

TECNOELETTRA wrote this book with the greatest

care, trying to make it as complete and clear as

possible. However, if some point proves to be

incomplete or unclear, contact us without hesitation.

•Importance of the manual

This instruction manual was born to help you in the

correct installation, starting-up, use and cleaning of your

equipment.

This manual is integral part of equipment in order to

obtain the best performance and it should be kept for the

duration of the product.

Therefore, please do not remove, tear, or write to parts of

the manual, taking care to integrate with any updates

provided by TECNOELETTRA.

Please keep this manual in a place protected from

moisture and heat, accessible and known to all operators

(photocopy any parts of interest to the consultation of the

various operators).

In case of sale or transfer of the machine (on which the

equipment is installed) to another user, these instructions

must be delivered to the new user.

•This manual is to explain:

- the use of equipment, according to software and project;

- technical features;

- compostition of the different parts;

- operations for installation and assembly;

- operations of starting-up and programming, etc..;

- the risks related to hazardous waste, measures to

eliminate it and instructions to operate safely;

-cleaning;

- Recommended spare parts for the stock.

Any person appointed by customer to carry

out the installation, start-up and repair of this

equipment must be aware of the contents of

this Manual, with particular reference to safety

standards. If the involved person does not

understand the language of the manual, the

client must properly educated him.

This manual provides guidance and instructions on

equipment that will be installed, but it is not intend to

replace, supplement or modify any general or specific

NORM, RULE, DECRETE or LAW, in the place where the

installation takes place and concerning the safety and use

of electrical equipment.

TECNOELETTRA, unless otherwise specified, can

provide a copy of this manual equipment in the original

language of the country of use.

The copy of the manual is included on the CDrom inside

the packaging of the equipment and should be used for

the installation, assembly, calibration, setup, startup,

etc…

TE808-MOTORPUMP FIREFIGHT-V3-EN.doc rev.03 7

After installing this copy mus

t be retained for all future

interventions.

TECNOELETTRA can provide duplicates of the manuals

supplied with the equipment if customer request.

Requests must be submitted to our Technical Department

together with the equipment information found on the CE

label applied on the top of plastic enclosure of the

equipment.

The manual, technical documentation and drawings

delivered together with the tools are proprietary of

TECNOELETTRA, who reserves all the rights, and it can not

be made available to third party without authorization.

TECNOELETTRA will be glad to consider and possibly

accept suggestions for improvement of this manual.

Suggestions should be submitted to our Technical

Department.

Upon handover the equipment to other, the user also agrees

to deliver copies of the manual in his possession and at the

same time to report the fact to TECNOELETTRA.

1- 2.4 Legend of the note

The text should draw attention, will be highlighted along

these graphics settings:

DANGER!

Follow text describing danger situation

NOTE!

Follow text describing note for the reader.

NOTICE!

Follow text describing the notice.

WARNING!

Follow texts nedded attention.

These simple graphical labels are used to indicate the

operator situations, actions, informations, special operations

that may cause damage to people and to equipment, or

suggest a correct operating procedure.

1- 2.5 Protections of the electrical system

The electrical system of the equipment was designed and

constructed to protect operators from electrical shock and

possible overheating or other abnormal dangerous

conditions . All electrical parts which could be in contact

with operators, should be waterproof to penetration of

liquids or vapors that could cause short circuits or

deterioration of insulation. Then there must be used an

overcurrent protection to prevent overheating or

malfunctions that may cause hazardous conditions.

2.6 Controls

•Before start-up

- Ensure that all security systems and protections are

installed and operative.

•During operation

- Do not start this equipment until you have read and

understood the operating instructions and after you have

got used to the equipment and its controls.

- Be careful and observe lights and warning signs

displayed on the equipment.

- Do not operate damaged or defective equipment.

•After the power off

- Make sure the power sources are off.

1- 2.7 Staff training

All staff using the equipment must have undergone a

training operation course that includes:

- readingandcomprehensionof this InstructionManual

- a practical instruction by TECNOELETTRA staff to start-

up the equipment is available under request,

TECNOELETTRA can give a training course of

product’s operation to customer staff. The training

course is not free.

1- 2.8 Cleaning

•Procedure manual cleaning

- Do not use toxic solvents and / or flammable to clean the

equipment.

- Turn off the electricity (close) before cleaning the

equipment.

- Keep closed electrical panel protections when you are

cleaning the equipment.

- Always clean the seals around the equipment as soon

as possible.

- Never attempt to clean the equipment while it is running.

1- 2.9 Operators

The equipment described here requires only one operator

to start and control the functioning.For special settings

and use may be also required the intervention of a second

operator.

1- 2.10 Residual risks

•Risks linked to electrical energy

All electric units are supplied with electricity and therefore

are dangerous.

All panels and electrical panels and junction boxes must

be properly closed.

Cables must not be damaged or left hanging, but must be

properly trimmed and tied.

Operations on the electrical system should only be

performed by qualified personnel, with power

disconnected. To avoid unwanted connections, the main

switch must be disconnected and properly locked.

TE808-MOTORPUMP FIREFIGHT-V3-EN.doc rev.03 8

Homologations/certifications

The equipment described in this manual complies with

homologations / certifications below:

•EMC: 2004/108/CE

•EN61000-6-3 (2007)

•EN61000-6-2 (2005)

Halt test Accelerated Reliability Test Centers



1- 4 Waste and residual management

General information on how to manage waste.

Identify and classify wastes according to specifications

provided by law in the country of use.Do not leave or collect

waste in an uncontrolled way. Do not enter into surface

water or groundwater.

Do not mix different types of waste.

Deliver the waste to authorized people by the competent

authorities in the country for collecting, transporting and

processing of waste.

Prepare documentation required by administrative

regulations in force in the country of use (production

Administrative duties (record keeping, preparation of

documents etc...).

Waste separation by homogeneous types.

The waste must be collected and stored for

"homogenous types", since this is the only system

through which you can:

- avoid any risk of incompatibility in terms of chemical

and physical characteristics of waste products.

- ensure final proper treatment turning into a more

useful and less dangerous, allowing their eventual

recovery.

It is therefore important not to mix different types of

wastes.

2) Use appropriate containers for handling and storage.

Vessels designed to contain wastes must have

adequate strength requirements in relation to chemical

and physical properties and characteristics of the

hazardous waste contained.

3) Vessels label

In order to disclose, during storage in the company, the

nature and hazardous of the waste, the containers

must be appropriately marked with labels or lables

affixed on the containers themselves or placed in

storage areas. In particular it is important that waste

containers are identified with a description of the type

of waste and hazardous to humans and the

environment.

4) Waste handling in the company.

During handling, ensure that containers are closed

properly.Avoid locations where there are wells of water

stored to avoid accidental spills into public sewer and

white water .

5) Storage of solid waste heaps.

- In order to avoid possible pollution of soil, if storage

takes place in piles, they should not be made on

open ground but on strong bases (such land paved)

- The waste stored in piles must be protected from the

rain water where their runoff could lead to pollution of

the water itself.

TE808-MOTORPUMP FIREFIGHT-V3-EN.doc rev.03 9

Disposal/Scrapping

1- 5.1 Machine disposal

Dismantling operations must be performed by qualified

personnel and in compliance with all applicable laws.

At the end of real life, the user company should proceed to

the alienation equipment in accordance with the in force

regulations by providing the first general cleaning of various

elements and after the separation of the parts making up the

equipment.After removing the equipment is necessary to

separate the various materials in accordance with the law

requires the country where the equipment should be

discarded. The device contains no hazardous substances or

requiring special removal procedures.

1- 5.2 Materials used on the equipment

Regarding the elimination should be noted that the materials

used on the equipment are not of hazardous nature, and are

essentially:

- polyethylene plastic;

- electric cables with relative sheaths;

- monitoring and implementing electronic devices.

During the disposal process will need to comply to the

regulations in the country of use.

1- 5.3 Consumer products

Regarding the disposal of consumer products, observe the

following rules:

•Batteries

The battery of the equipment must be replaced by a

maintenance electrician.

Used batteries should not be disposed as common waste,

but it shall be delivered to designated disposal sites.

1- 5.4 Separate collection and recovery start

The unit consists of material that can easily be recycled and

used as raw material for other production

processes.Through proper recycling can recover a wide

range of waste with ecological and economic advantages.

•Plastic materials

Plastic parts can be retrieved for the production of new

resources both by recycling in the origin area and the heat

and energy production through their incineration, thus

avoiding, at the end of the life cycle, they become a burden

on the environment under form of waste to be disposed of in

landfills.To make a better recovery of such material is

necessary to collect differentiating types.

5.5

About dismantling the equipment

Before starting the decommissioning of the equipment,

verify the current legislation in force specially:

-registration requirements and / or communication to

control organisms;

- arrangements for environmental protection;

- requirements for the scrapping;

- requirements about health and safety safeguard of

workers

About disposal of the equipment, follow this procedure:

1) disconnect the equipment from the mains;

2) disassemble the apparatus collecting separately the

different components in relation to their nature as

indicated in the paragrapgh "Separate collection and

start recovery";

3) proceed to the storage and disposal of waste and

materials for reuse as indicated in this paragraph and

the regulatory requirements set out in the country of

use.

TE808-MOTORPUMP FIREFIGHT-V3-EN.doc rev.03 10

0000

000

0000

Product label and rating plate

1- 6.1 Equipment identification

General identifications of each unit are traced on the plate below and placed on the controller.

NOTE!

Inform the maufacturer the general identification data reported on the label,

before asking for technical specifications or information about the equipment.

.x.x.x.x

Sw.x.x.x.xx.xxx

Sn.xx.xxxxxx

firmware

Sw-software

Sn-serial number

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