TE Connectivity DRC16 User manual

Application Specification

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PRODUCT INFORMATION

1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com.

114-151049

13 NOV 2020 Rev A

NOTE

All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Unless

otherwise specified, dimensions have a tolerance of ±0.13 [±.005] and angles have a tolerance of ±2°. Figures and illustrations are

for identification only and are not drawn to scale.

1. INTRODUCTION

This specification covers the requirements for application of DEUTSCH DRC16 header connector to be

mounted on a printed circuit board (PCB). The header is offered in 24, 40-pin arrangements which will

mate to the DEUTSCH DRC16 plug connector and comes in Right Angle and Straight versions.

The header receptacle consist of a housing, molded-in pins, pin spacer, flange seal and threaded

inserts. The header features a center threaded coupling system. Basic terms and features of this product

are provided below.

DEUTSCH* DRC16 Header Connector System

Standard Features All Arrangements

(DRC13-24PA shown as example)

Mating Side

Housing

Seal Surface

Flange Seal

Keyway 2X

Threaded Insert

Pin Spacer

Molded-in Pins

PCB Side

Standard Features All Arrangements

(DRC10-24P shown as example)

Threaded Insert

Housing

Pin Seal

Mating Side

PCB Side

Molded-in

Solder Pots

Flange Seal

Sold Separately

Molded-in Pins

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1.1. Header Receptacle (Straight –180°)

DRC10-24PX

DRC10-40P

1.2. Header Receptacle (Straight –90°)

DRC13-24PX

DRC13-40PX

1.3. Product Dimensions

See connector product drawing for product dimensions. See section 2.3

2. REFERENCE MATERIAL

2.1. Revision Summary

See section 7

2.2. Customer Assistance

See Section 3.3A for Part Numbering System

Product Code EQ78 is representative of DEUTSCH DRC10 and DRC13 series connector system. Use of

this number will identify the product line and help you to obtain product and tooling information when

visiting www.te.com or calling the number at the bottom of page 1.

Note:

1) X = A, B, C, D keys

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2.3. Drawings

Customer drawings for product part numbers are available from www.te.com. Information contained in the

customer drawing takes priority. X refers to A,B,C,D keys.

Product Drawing

Description

DRC10-24PX

HDR, 24P, BLK, ST, SDR CUP, SN/NI/CU, A,B,C,D

DRC10-24PX-A004

HDR, 24P, BLK, ST, PIN, SN/NI/CU, A,B,C,D

DRC10-40P

HDR, 40P, BLK, ST, SDR CUP, SN/NI/CU

DRC10-40P-A004

HDR, 40P, BLK, ST, PIN, SN/NI/CU

DRC13-24PX

HDR, 24P, BLK, RA, 10-32 FLG, SN/NI/CU, A,B,C,D

DRC13-24PX-C023

HDR, 24P, BLK, RA, M5 FLG, SN/NI/CU, A,B,C,D

DRC13-24PX-CG01

HDR, 24P, BLK, RA, M5 FLG, SN/NI/CU, A,B,C,D

DRC13-24PX-G002

HDR, 24P, BLK, RA, 10-32 FLG, SN/NI/CU, A,B,C,D

DRC13-40PX

HDR, 40P, BLK, RA, 10-32 FLG, SN/NI/CU, A,B,C,D

DRC13-40PX-C023

HDR, 40P, BLK, RA, M5 FLG, SN/NI/CU, A,B,C,D

DRC13-40PX-CG01

HDR, 40P, BLK, RA, M5 FLG, SN/NI/CU, A,B,C,D

DRC13-40PX-G002

HDR, 40P, BLK, RA, 10-32 FLG, SN/NI/CU ,A,B,C,D

2.4. Specifications

108-151018 Product Specification DRC16 Series Connector System

114-151018 Application Specification DRC16 Series Connector System

2.5. Manuals

402-40 Solderability and Soldering

3. REQUIREMENTS

3.1. Safety

Do not stack product shipping containers so high that the containers buckle or deform.

3.2. Storage

A. Ultraviolet Light

Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the product

material.

B. Shelf Life

The product should remain in the shipping containers until ready for use to prevent deformation to

components. The product should be used on a first in, first out basis to avoid storage deterioration

could adversely affect performance.

C. Chemical Exposure

Do not store product near any chemical listed below as they may cause stress corrosion cracking in

the material.

Alkalis Ammonia Citrates Phosphates Sulfur Compounds

Acids Amines Carbonates Nitrites Sulfur Nitrites Tartrates

Note:

1) Resistance depends on chemical concentration, temperature, and exposure medium.

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3.3. Characteristics

A. Part Numbering System

B. Pin Arrangement

See product drawing for contact cavity marking

C. Materials

Header Housing:

PPS GF40 (black)

Pin Spacer:

PTFE (white)

Flange Seal:

VMQ (red-orange)

Pin Seal:

VMQ (red-orange)

Pin Contact:

Brass

Pin Plating (DRC10)

Mating Side (Sn/Ni/Cu)

PCB Side (Sn/Ni/Cu)

Pin Plating (DRC13)

Mating Side (Sn/Ni/Cu or (Au/Ni/Cu)

PCB Side (Sn/Ni/Cu or (Au/Ni/Cu)

Threaded Insert (Center)

Stainless Steel

Threaded Insert (Flange)

Brass

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D. Modification

NOTES:

1) Modifications include but are not limited to the following list.

2) Modifications listed are for reference only and may not be available for every arrangement.

Modification

Description

A004

Pins on PCB side

C023

M5 Threaded Inserts on Flange

CG01

M5 Threaded Inserts on Flange

Pins on outside rows are Gold, All other Tin

G002

Pins on outside rows are Gold, All other Tin

3.4. Printed Circuit Board (PCB) Layout

The recommended PCB layout requirement is shown below for the component side. The PCB thickness

depends on application.

DRC10: Header pins extend 4.83±.13 [.190±.005] below mounting surface.

DRC13: Header pins extend 3.20±.64 [.126±.025] below mounting surface.

DRC10-24P

DRC10-40P

DRC13-24P

DRC13-40P

Note:

1) Tolerance: ±.05 [.002].

2) Customer to determine finished hole diameter based on soldering process, through hole plating, etc.

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3.5. Panel Cutout

The header requires a panel cutout that allows the flange to be mounted on the inside of the panel.

Note:

1) Tolerance: ±.12 [.005]

2) Sealing surface: 0.8 Ra [32 RMS] or better and

DRC10-24P-A004

DRC10-40P-A004

DRC13-24P

DRC13-40P

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3.6. Soldering Guidelines

The header is designed to be compatible with standard soldering process (i.e. hand soldering, wave

soldering, reflow soldering) which uses tin solder. The header material is capable to withstand 260°C

[500°F] for 5 seconds. There must be no interruptions of the conveyer carrying the PCB through the solder

bath.

CAUTION

Care must be taken not to leave the header exposed directly to the soldering flow during an interruption. Any header exposed to

the solder flow longer than the normal soldering cycle must be rejected and replaced

Manual 402-40 is available to be used as a guide to soldering. This manual provides information on

various flux types and characteristics with the commercial designation and flux removal procedures. A

checklist is included in the manual as a guide for information on soldering problems.

After soldering, removal of fluxes, residues and activators is necessary. Cleaners must be free of

dissolved flux and other contaminants. We recommend cleaning the PCB on its edge. If using an

aqueous cleaner, we recommend standard equipment such as a soak-tank or an automatic in-line

machine.

When drying cleaned assemblies and printed circuit boards, make certain that temperature limitations

are not exceeded: -40° to 70°C [-40° to 158°F]. Excessive temperatures may cause housing

degradation.

3.7. Plug Connector Assembly and Servicing

114-151018 Application Specification DRC16 Series Connector System

3.8. Connector Mating

To mate the plug and receptacle, align the plug key and receptacle keyway as shown. Once aligned, use

a M4 hex tool turn the jackscrew bolt clockwise until completely mated.

Recommended torque: 2.82-3.13 Nm [25-28 in-lbf].

Jackscrew Bolt

with M4 Hex

Key

Keyway

CAUTION

Do not over torque the jackscrew bolt or possible damage to the housing(s) may occur.

Note

1. It is not recommended to use dielectric grease on either plug or receptacle. The DRC16 connectors are guaranteed to

seal and perform per 108-151018 product performance without the application of grease or other foreign substance.

2. A ball-tip M4 hex tool is recommended for ease of use.

M4 Hex Tool

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3.9. Connector Unmating

To unmate the plug and receptacle, use a M4 hex tool turn the jackscrew bolt counterclockwise until

completely unmated. Separate plug from receptacle.

Caution:

Be careful not to damage the plug interface sea. Replace if necessary.

3.10. Printed Circuit Board Mounting

Solder the header to the PCB then secure the DRC13 header using M3 [4-40] hardware. Mounting

hardware (i.e. screw, washer, nut) are customer supplied. Screw length depend on application. DRC10

does not require mounting hardware.

Note:

1) Mounting torque not to damage connector or PCB.

M4 Hex Tool

PCB

Screw

Nut

Washer

PCB

Jackscrew Bolt

with M4 Hex

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3.11. Panel Mounting

Insert the header through the panel cutout then secure the header using 10-32 hardware (M5 for C023

and CG01 modifications). DRC10-24P requires 0510-014-2406 flange seal (sold separately). Mounting

hardware (i.e. screw, washer, nut) are customer supplied. Screw length depend on application.

Recommended torque: 2.26-2.83 [20-25 in-lbf].

Recommended panel thickness is 6.25 [.250] max.

Note:

1) Mounting torque not to damage connector or panel

3.12. Replacement and Repair

Damaged or defective header must not be used. It may be removed from the PCB by normal desoldering

methods and replaced with a new header.

4. QUALIFICATION

Refer to product specification 108-151018 for qualification and approved agency.

5. TOOLING

No special tooling is required for hand placement of the header onto the PCB or installation of the mating

plug connector.

PCB

Washer 4X

Screw 4X

PCB

Screw 4X

Washer 4X

Nut 4X

Panel

0510-014-2406

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6. VISUAL AID

Below shows a typical application of the DRC16 Header Connector. This illustration should be used by

production personnel to ensure a correctly applied product. Applications which DO NOT appear correct

should be inspected using the information in the preceding pages of this specification and in the instruction,

material shipped with the product or tooling.

Flange Seal in installed as

shown and not damaged

Pins are not damaged,

bent, missing plating or

have flat tips

Mounting Screw holes

are full depth and do not

have plastic inside

Pins are not damaged,

bent, missing plating or

have flat tips

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