TE Connectivity AMP-LATCH User guide

Application Specification

AMP- LATCH*

Universal Headers 114--40020

LOC B

1of 9

E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company

TE logo is a trademark.

*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.

TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

with ACTION PIN* Contacts 19 DEC 11 Rev D

All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and

inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_.

Figures and illustrations are for identification only and are not drawn to scale.

1. INTRODUCTION

This specification covers the requirements for application of AMP--LATCH Universal Headers with ACTION PIN

Contacts. The headers are available in various positions from 10 through 64. These headers are mounted on a

printed circuit (pc) board by a seating tool which uses various power units for application. The headers are

available with short or long tail contacts and optional ejector latches.

Figure 1 provides contact features and terms used throughout this specification. Use these terms when

corresponding with TE Connectivity Representatives to facilitate assistance.

Figure 1

Polarization Slot

Header Assembly

Mating End

Termination End

ACTION PIN

Contacts

Ejector Latch

(Optional)

Housing with Universal

Polarizing Slots

V--Shaped Indicator

for No. 1 Position

2. REFERENCE MATERIAL

2.1. Revision Summary

This paragraph is reserved for a revision summary covering the most recent additions and changes made to

this specification which include the following:

SUpdated document to corporate requirements

SAdded new table to Figure 3

2.2. Customer Assistance

Reference Part Number 499582 and Product Code 5275 are representative numbers of AMP--LATCH

Universal Headers with ACTION PIN Contacts. Use of these numbers will identify the product line and expedite

your inquiries through a service network established to help you obtain product and tooling information. Such

information can be obtained through a local TE Representative or, after purchase, by calling the Tooling

Assistance Center or the Product Information number at the bottom of this page.

2.3. Drawings

Customer Drawings for each product part number are available from the service network. The information

contained in Customer Drawings takes priority if there is a conflict with this specification or with any technical

documentation supplied by TE.

NOTE

114- 40020

Rev D2of 9

2.4. Specifications

Product Specification 108--40019 covers test and performance requirements.

2.5. Instructional Material

The following list includes available instruction sheets (408--series) that provide assembly procedures for

product, operation, maintenance and repair of tooling; and customer manuals (409--series) that provide setup,

operation, and maintenance of machines.

Document Number Document Title

408--6926 Seating Tools 91268--[ ]

408--6939 Removal Tool 91269--1 for Universal Header Latches

409--5626 SM--3 Machine No. 814700--[ ]

3. REQUIREMENTS

3.1. Storage

A. Ultraviolet Light

Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the headers.

B. Shelf Life

The headers should remain in the shipping containers until ready for use to prevent damage. The products

should be used on a first in, first out basis to avoid storage contamination that could adversely affect signal

transmissions.

3.2. Material

AMP--LATCH Universal Headers are made from 94V--0 rated black thermoplastic. The ACTION PIN Contacts

are made from phosphor bronze plated with gold on the mating area, and tin/lead or tin on the ACTION PIN

tail, all over nickel underplate.

3.3. Intermateability

The headers are designed to mate with AMP--LATCH Receptacle Connectors such as Novo, AMPMODU*

MTE Connectors, FFC Connectors, and other industry standard receptacles having identical number of contact

positions on 2.54 [.100] centers and compatible polarization. Refer to the instructional material provided with

the mating connectors for termination procedures.

3.4. PC Board

A. Tolerances

Maximum allowable bow of the pc board will be 0.13 mm [.005 in.] over the length of the header.

B. Material and Thickness

The pc board material must be glass epoxy (FR--4 or G--10). The minimum pc board thickness must be

2.03 mm [.080 in.]. Headers are available with post lengths of 4.42 mm [.174 in.] or 15.49 mm [.610 in.].

Contact the Product Information Center at the number listed at the bottom of page 1 for suitability of other pc board

materials and thicknesses.

C. Layout

Recommended pc board patterns and dimensions, as well as tolerance, are provided in Figure 2. The

layout shows the top (header) side of the pc board.

Figure 2 represents a typical pc board layout for this product. For dimensions and hole pattern layout for specific

product, obtain the appropriate customer drawing through your TE Representative or refer to the telephone numbers at

the bottom of page 1.

NOTE

114- 40020

Rev D 3of 9

Figure 2

Refer to Specific Customer Drawing

SeeFigure3

Datums V and W to be established by customer.

Distance required by ejection latches in the open position.

A= 15.37 [.605] with short eject latch

A= 17.65 [.695] with long eject latch

D.PCBoardPlatedThruHoles

The pc board holes must be drilled and plated as shown in Figure 3.

Copper Thickness

0.03--0.08 [.001--.003]

Maximum Hardness of

Copper to be 150 Knoop

Board Thickness

2.03 [.080] Min.

Pad Diameter

1.57 [.062] Min.

Surface Finish

(See Table)

PC BOARD HOLE

DRILLED HOLE HOLE DIA

SURFACE FINISH

DIAMETER A

PLATINGS(B) PLATING THICKNESS

1.151 +0.025 [.0453 +.0010] 1.02 [.040] Hot Air Solder Leveling (HASL) Tin--Lead (Sn--Pb) 0.008 [.0003] Min

1.151 +0.025 [.0453 +.0010] 1.02 [.040] Immersion Tin (Sn) 0.0005--0.004 [.000020--.000160]

1.151 +0.025 [.0453 +.0010] 1.02 [.040] Organic Solderability Preservative (OSP) 0.0002--0.0005 [.000008--.000020]

1.176 +0.025 [.0463 +.0010] 1.04 [.041] Immersion Gold (Au) over Nickel (Ni) (ENIG) 0.0001--0.0005 [.000004--.000020] Au,

0.00127--0.0076 [.00005--.00030] Ni

1.151 +0.025 [.0453 +.0010] 1.02 [.040] Immersion Silver (Ag) 0.0001--0.0005 [.000004--.000020]

SDimension is provided for reference only. The drilled hole diameter is critical and must be maintained within

specified tolerance for proper application.

Figure 3

114- 40020

Rev D4of 9

3.5. Header Spacing

Care must be used to avoid interference between adjacent header assemblies and/or other components. The

information provided in Figure 4 is to ensure proper clearance for the headers.

Figure 4

6.99 [.275] Minimum

Centerline Distance

3.6. Installing Headers

The headers must be installed using the seating tools provided in Section 5, TOOLING. Refer to Figure 5 for

seating information.

When seating the headers onto the pc board, make sure the ejector latches are not installed on the headers. If the

headers already have pre--installed ejector latches on them, they must be removed prior to seating the headers on the

pc board. Refer to Paragraph 3.10 and Figure 8 for installation of ejector latches.

Figure 5

PC Board

Customer Supplied

PC Board Support

Fixture

Seating Tool

Header Assembly

No Ejector Latches

On Header During

InsertionIntoPC

Board

Machine Ram

Machine Base

CAUTION

114- 40020

Rev D 5of 9

3.7. Installed Headers

Installed headers must meet the requirements provided in Figure 6.

Figure 6

Maximum Post

Rotation (Typ):

Mating End (2)

Termination End (5)

Seated Connector

Must be Flush to

0.25 [.010] Max.

3.8. Keying (Military Applications)

Keying plugs can be installed in the connectors to prevent mismating of compatible connectors. The keys must

be installed in slots that have webbing in them. The tab latch must be toward the inside of the connector and

the flat must be on the outside. See Figure 7.

Figure 7

Keying Plug Assembly

Snap--Off Handle

Latch Tab

Tab Latch

Key In Position

Key Slot

Web

114- 40020

Rev D6of 9

3.9. Mounting Hardware

Headers may be secured to the pc board with commercially available 2--56 hardware such as screw, washers,

and nuts, self--threading screws, rivets, etc.

3.10. Ejector Latch

AMP--LATCH Universal Headers can be used with or without ejector latches. The ejector latches are designed

to lock mating connectors together and to ease disengagement of mated connectors. They are available in two

lengths to accommodate the different styles of connectors. Latches of one size can be removed and replaced

with another size to accommodate a different size connector. Refer to Instruction Sheet 408--6939 for removal

procedures.

When installing an ejector latch, the latch pivot pins must be held at a 15_angle and inserted into the cover pin

slots until bottomed, then the latch must be rotated until it is perpendicular to the cover. See Figure 8.

Figure 8

Ejector Latch

Pivot Pin

Slot

EJECTOR LATCH

LENGTH

14.63 [.576]

10.57 [.416]

APPLICATION

Novo Receptacle with Strain Relief

Novo Receptacle w/o Strain Relief

3.11. Repair/Replacement

Damaged, bent, or deformed contacts or damaged or broken headers must be replaced. Remove the headers

from the pc board by providing even pressure such as flat--rock tooling from the underside of the pc board.

Rock the header gently back and forth until it becomes free of the pc board and replace it with a new one. See

Figure 9.

When removing a damaged header from the pc board, be careful not to damage the plated holes.

CAUTION

114- 40020

Rev D 7of 9

Figure 9

Machine Ram Flat Rock Tooling

Board

Header Assembly

Customer Supplied

PC Board Support

Fixture

4. QUALIFICATIONS

AMP--LATCH Universal Headers are Listed by Underwriters Laboratories Inc. (UL) in File No. E28476, Certified

by CSA International in File No. LR 16455, and tested by Verband Deutscher Elektrotechniker (VDE) in File

No. 4751--9000--4009/A2D.

5. TOOLING

Tool Engineers have designed machines for a variety of application requirements. For assistance in setting up

prototype and production line equipment, contact the Tooling Assistance Center number listed at the bottom of page 1

or your local TE Representative.

Figure 10 provides tooling information and instructional material related to the AMP--LATCH Universal Headers

with ACTION PIN Contacts. For pc board applications where solder is used, no special tooling is required for

hand placement of these headers on the pc board, however the following information should be considered.

SPC Board Support

A pc board support should be used to prevent bowing of the pc board during the placement of a header on

the board. It should have flat surfaces with holes or a channel wide enough and deep enough to receive

the contacts during installation of the header onto the board.

SSeating Tool

The seating tool must be used with application tooling for seating headers with ACTION PIN Contacts.

During seating, the tool aligns the header to ensure proper insertion into the pc board and prevents

damage to the contacts. Each tool is specifically designed for the number of contacts in a header. See

Figure 10.

SPower Units

Power units are automatic or semi--automatic machines used to assist in the application of a product. A

power unit supplies the force to seat the header onto the pc board using seating tools or flat--rock tooling.

Refer to Instruction Sheet 408--6926 for commercially available three--ton manual arbor frame assemblies.

NOTE

114- 40020

Rev D8of 9

PC Board Support

(Customer Supplied)

SM3 Assembly

814700--2

Seating Tool

91268--[ ]

NOTE: Other power units that use seating tools

for this product line may be available. Machines

that may accommodate your production needs are

bench machines BMEP--3T and BMEP--5T; stand

alone machines MEP--6T and MEP--12T; and a

fully automated machine available, AEP--12T.

Contact the Tooling Assistance Center (TAC)

phone number at the bottom of page 1 for

information on these Automation Services Group

(ASG) machines.

HEADER POSITION SEATING TOOL (408--6926) POWER UNIT (DOCUMENT)

10 91268--1

14 91268--2

16 91268--3

20 91268--4

24 91268--5

26 91268--6

30 91268--7 814700--2 (409--5626)

34 91268--8

40 91268--9

44 1--91268--0

50 1--91268--1

60 1--91268--2

64 1--91268--3

Figure 10

114- 40020

Rev D 9of 9

6. VISUAL AID

Figure 11 shows a typical application of AMP--LATCH Universal Headers with ACTION PIN Contacts. This

illustration should be used by production personnel to ensure a correctly applied product. Applications which

DO NOT appear correct should be inspected using the information in the preceding pages of this specification

and in the instructional material shipped with the product or tooling.

FIGURE 11. VISUAL AID

HOUSING

VISUALLY

SEATED ON

PC BOARD

MATING END OF CONTACTS

STRAIGHT AND ALIGNED

NO CRACKS

IN HOUSING

PC BOARD

UNDAMAGED

TERMINATION END OF

CONTACTS PROTRUDING

THROUGH PC BOARD

AND UNDAMAGED

WHEN KEYING IS REQUIRED FOR

MILITARY APPLICATION, LATCHING

TAB OF KEYING PLUGS MUST BE

INSIDE HOUSING AND LOCKED

OVER HOUSING WEB

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