Tanaka THT-210 Setup guide

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Model Number:

THT-2100

HEDGETRIMMER

P/N 27123

Rev 002

Date 9-17-08

Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212

www.tanakapowerequipment.com [email protected]

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PARTSINFORMATION

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Page 1

THT-2100

ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1

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Page 2

THT-2100

ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

1-1 1570650091 CAP,SPARK PLUG ASS'Y 1

1-2 01804075200 PLUG,SPARK 1

1-3 0010650090 SET,CYLINDER 1 Includes cylinder gasket

1-4 99416050201 SCREW,5X20/WS 2

1-7 0170650020 GASKET, CYLINDER 1

1-8 04100601210 RING,PISTON 1

1-9 0300650090 SET,PISTON 1 Includes rings, and circlips

1-10 03706500200 PIN,PISTON 1

1-11 03901620200 CIRCLIP,PISTON PIN 2

1-12 04606500801 CRANKSHAFT 1

1-13 99962081225 BEARING,NEEDLE,F-810 1

1-21 0720650090 CRANKCASE ASS'Y 1 Crankcase assy includes bearings, seals

1-22 09006500200 GASKET,CRANKCASE 1 and gasket.

1-23 99966122206 SEAL,OIL,#TC12227 2

1-24 99961600100 BEARING,BALL,#6001 2

1-25 33000200210 SHIM,12.2X19X.10 V Shims are "as needed" to obtain

1-25 33000200220 SHIM,12.2X19X.15 V correct side clearance

1-25 33000200230 SHIM,12.2X19X.20 V

1-25 33000200240 SHIM,12.2X19X.30 V

1-26 59900601200 CUSHION 1

1-27 1672153280 COIL,IGNITION 1

1-28 99416040226 SCREW,WS,4X22 2

1-30 99414050301 SCREW,5X30/S 3

1-31 1552152380 ROTOR, MAGNETO 1

1-32 99201080011 WASHER,8 1

1-33 99210080012 WASHER,S,8 1

1-34 99101080011 NUT,8 1

1-35 10002100200 BOLT,STUD,6X22 2

1-36 25006500200 TUBE,INSULATOR 1

1-37 1780650080 CORD,STOP COMPLETE 1

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Page 3

THT-2100

ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2

CARBURETOR

SEEFIG-3

Recoil Starter Assy

Use#762.06500.90

Includesitems#11-#19

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Page 4

THT-2100

ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

2-3 7380650020 PROTECTOR,MUFFLER 1

2-4 73706500200 GASKET,MUFFLER 1

2-5 13306500200 SHIELD,HEAT 1

2-6 7040651C90 MUFFLER,SET 1

2-7 99201050011 WASHER,5 2

2-8 99051050503 BOLT,HEX,5X50 2

2-11 1120650080 CASE,FAN 1

2-12 78006097200 SPRING,RECOIL 1

2-13 77406097200 PULLEY,STARTER 1

2-15 8390201020 SCREW,SET 1

2-16 79806500900 PULLEY,STARTER,ASS'Y 1

2-17 2030604A202 GROMMET 1

2-18 78306097200 ROPE,STARTER 1

2-19 78506410200 HANDLE,STARTER 1

2-20 99415040162 SCREW,PS,4X16 3

2-21 75106500200 GASKET,MUFFLER 1

2-22 7210650090 PIPE,TAIL 1

2-24 99434040081 SCREW,4X8/S 2

2-25 40306500200 GASKET,INTAKE 1

2-26 4040650090 SET,CARB INSULATOR 1 Includes carburetor gasket

2-27 99416050252 SCREW,5X25WS 2

2-30 40206500200 GASKET,CARBURETOR 1

2-33 99967015000 O-RING,P15 1

2-35 4230650081 BODY,CLEANER 1

2-36 47006500200 COLLAR 2

2-37 5280650T20 LEVER,CHOKE 1

2-38 99204080030 WASHER,8 1

2-39 47601700200 BOARD,BLOW OVER CHECK 1

2-40 99210050012 WASHER,S,5 2

2-41 99011050602 SCREW,5X60 2

2-43 4460650020 ELEMENT,CLEANER 1

2-44 4520650091 COVER, CLEANER W/BOLT 1

2-45 3800637C200 BOLT,CLEANER COVER 1

2-47 2770634F900 CLUTCH,ASS'Y 1

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Page 5

THT-2100

ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

2-50 2230650090 PIPE,FUEL,ASS'Y 1

2-51 68000731201 CLIP 6.3 1

2-52 6750404280 FILTER,FUEL 1

2-53 5910650000 TANK.FUEL 1 Before S/N T245720

2-53 5910661321 TANK.FUEL S/N T245721 to U244200

2-53 5910651A21 TANK,FUEL 1 S/N U244201 and after

2-54 5950650A90 TANK CAP 1 Before S/N T245720

2-54 5950656B90 CAP,FUEL BLACK,NON VENT 1 S/N T245271 and after

2-55 65900801200 COLLAR 2

2-58 99463050185 BOLT,HEX5X18PS 2

2-61 99072045164 SCREW,TAPPING,4.5X16 1

2-62 99425040128 BOLT,PS,4X12 2

2-65 79006097200 SPRING,STARTER PAWL 1

2-66 7880650020 PAWL,STARTER 1

2-70 44225143800 PUMP,PRIMING ASS'Y 1 S/N U244201 and after

2-77 70002504080 PIPE,FUEL,2.5X4X80 1 S/N U244201 and after

2-78 7000250406 PIPE,FUEL,2.5X4X65 1 S/N U244201 and after

2-79 53432710200 GROMMET,FUEL PIPE 1 S/N U244201 and after

2-121 56400661190 VENT,AIR ASS'Y 1

2-122 5650441020 PIPE,AIR VENT 1

2-123 5640098190 AIR VENT VALVE ASSY 1

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Page 6

THT-2100

CARBURETOR • FIGURE 3

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

3-0 4550650090 CARBURETOR,SET 1 Before S/N U244200

3-0 4550651A90 CARBURETOR 1 S/N U244201 and after

3-1 54825140200 SCREW,THROTTLE SET 1

3-5 53925120200 SWIVEL 1 * Contained in Carb Repair Kit

3-7 48925100200 RING,STOP 1 P/N 650-25124-900 (Not available individually)

3-10 55025100200 O-RING 1

3-11 5992000W35 JET,MAIN,#35 1 Before S/N U244200

3-11 599200BW34 JET,MAIN,LONG,#34.5 1 S/N U244201 and after

3-13 ~ ~ ~ *GASKET,PUMP 1

3-14 ~ ~ ~ *DIAPHRAGM,PUMP 1

3-17 ~ ~ ~ *SCREEN,INLET 1

3-18 5752518280 BODY,PUMP 1 Before S/N U244200

3-18 5752514780 BODY,PUMP ASS'Y 1 S/N U244201 and after

3-19 ~ ~ ~ *GASKET,DIAPHRAGM 1 Before S/N U244200

3-19 ~ ~ ~ *GASKET,DIAPHRAGM 1 S/N U244201 and after

3-20 ~ ~ ~ *DIAPHRAGM,METERING 1

3-21 47625004200 COVER,DIAPHRAGM 1

3-22 54825101200 SCREW,SET 4

Asmallretainer(560-02170-

20), has been added to this

modelafterserial # A099801

to prevent the barrel end of the

throttlewirefrom coming

detachedfromthe carburetor.

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Page 7

THT-2100

GEAR CASE, CUTTER BLADES • FIGURE 4

sn A302051 and after

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Page 8

THT-2100

GEAR CASE, CUTTER BLADES • FIGURE 4

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

4-1 3003317A80 CASE,GEAR 1

4-2 99350015002 RING,STOP,C-15 EX 1

4-3 99961600200 BEARING,BALL,#6002 1

4-4 99961600202 BEARING,BALL,#6002Z 1

4-5 2883318080 DRUM,CLUTCH 1

4-6 30533160200 SHAFT,GEAR 1

4-7 07533160200 PLATE,GUIDE 1

4-8 1013316022 ROD,CAM 2

4-9 3073318020 GEAR,2 1

4-10 30333160200 GASKET,GEARCASE 1

4-11 6303316020 COVER,GEAR CASE 1

4-12 1223316021 GUIDE,CUTTER 625MM 1 ~A302050

4-12 1223317820 GUIDE,CUTTER 1 A302051~

4-13 1363316020 PLATE,PROTECTION 1 S278771~

4-14 99052060165 BOLT,HEX,6X16 2 ~A302050

4-14 99052060255 BOLT,HEX FLUSH,6X25 2 A302051~

4-15 CB-21A BLADE,CUTTER,THT-210/2100 2

4-16 08533160200 SEAL,GREASE A 2

4-17 12933202201 WASHER,7 4

4-18 1243320221 BOLT,CUTTER FIXING,A 4 ~A302050

4-18 1243228720 BOLT,FIXING,A,M6 4 A302051~

4-19 1233317A20 NUT,CUTTER FIXING 4 Y004401 thru A302050

4-19 40927 NUT,FLANGE,6 3 A302051~

4-21 99461040104 BOLT,HEX,4X10,S 8 ~A302050

4-21 99461040124 BOLT,HEX,4X12,S 6 A302051~

4-22 30032250801 FITTING,GREASE 2

4-23 99051060143 BOLT,HEX,6X14 2

4-30 4623329520 PLATE,SUPPORT 1 A302051~

4-31 8713260020 WASHER SPECIAL A 1 A302051~

4-32 99187060001 NUT 3 A302051~

4-60 3013316021 GEAR CASE B 1 A302051~

4-67 19805015800 CLAMP,CORD 1

4-69 13833160200 COVER,CUTTER,22" 1 ~S278770

4-69 1383316820 COVER,CUTTER,22" 1 S278771~

4-71 99210060012 WASHER,S,6 2

4-72 99440060011 NUT,SPRING 6 2

4-81 99201060011 WASHER,6 3 S278771~

4-82 99461040104 BOLT,HEX,4X10,S 2 A302051~

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Page 9

THT-2100

HANDLE, THROTTLE LEVER • FIGURE 5

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

5-26 1703317A80 SWITCH,STOP 1

5-27 2581165020 BUTTON,STOP 1

5-28 99011030101 SCREW,3X10 1

5-29 2303315020 LEVER,THROTTLE 1

5-30 23133150200 LEVER,SAFETY 1

5-31 23233150200 SPRING,THROTTLE LEVER 1

5-35 7653212020 CAP 1

5-36 99311040182 SCREW,TAPPING 4x18 7

5-47 8850651C80 WIRE,THROTTLE 1

5-48 9253253020 DECAL,STOP BUTTON 1

5-50 99414050451 SCREW,5X45/S 1

5-51 99178050010 NUT,LOCK 5 1

5-53 99414060181 SCREW,6X18/S 1

5-55 99200050011 WASHER,SMALL,5 1

5-61 2103316021 HANDLE 1

5-64 99210050062 WASHER,S,5 2

5-63 3683205720 WASHER,5 2

5-65 99051050403 BOLT,HEX,5 X 40 2

5-73 1640701400 TUBE, PROTECTION 140L 1

5-82 65900801200 COLLAR 2

5-83 05033150010 HANDLE ASS'Y 1 Includes both left and right handles

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