Tanaka TBC-4001 Setup guide

Illustrated Parts ManualIllustrated Parts Manual

Model Number:

TBC-4001

20cc Curved Shaft Grass Trimmer

P/N 27731

Rev 000

Date 8/2/99

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PARTSINFORMATION

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Page 1

TBC-4001

CYLINDER, PISTON, CRANKSHAFT • FIGURE 1

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Page 2

TBC-4001

CYLINDER, PISTON, CRANKSHAFT • FIGURE 1

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

1157-01570-900 CAP,SPARK PLUG,ASS'Y 1

2018-11660-21 PLUG,SPARK 1

3001-00045-90 SET,CYLINDER 1Includes cylinder gasket

4994-16050-221 SCREW,5X22/WS 2

6017-00025-200 GASKET,CYLINDER 1

7041-00000-21 RING,PISTON 1

8030-00045-90 SET,PISTON 1Includes ring and circlips

9039-06100-200 CIRCLIP,PISTON PIN 2

10 037-06097-20 PIN,PISTON 1

12 046-00025-80 CRANKSHAFT 1

13 061-00025-800 ROD,CONNECTING 1

21 077-00025-21 CRANKCASE 1

23 999-66152-511 SEAL,OIL,#VE15X25X7 1

24 999-61600-200 BEARING,BALL,#6002 1

30 994-16040-201 SCREW,4x20 WS 2

31 155-21522-91 ROTOR,MAGNETO 1Includes pawl and pawl spring

32 790-00025-200 SPRING,PAWL 1

33 788-00025-200 PAWL,STARTER 1

37 992-01120-011 WASHER,12 1

38 991-11120-011 NUT,12 1

50 178-00024-80 CORD 1

52 167-21533-80 COIL,IGNITION ASSY 1

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Page 3

TBC-4001

STARTER, FUEL SYSTEM, MUFFLER • FIGURE 2

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Page 4

TBC-4001

STARTER, FUEL SYSTEM, MUFFLER • FIGURE 2

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

3752-00025-22 MUFFLER PROTECTOR 1

7994-15050-161 SCREW,5X16/PS 3

11 112-00025-80 CASE,FAN 1

12 999-61600-001 BEARING,BALL,#6000ZZ 1

14 277-0635M-800 CLUTCH,ASS'Y 1

15 779-0136U-200 SPRING,RECOIL 1

16 774-00025-200 PULLEY,STARTER 1

17 771-00025-200 STAY,PULLEY 2

18 839-00025-200 SCREW,SET 2

21 783-06097-200 ROPE,STARTER 1

22 785-06410-200 HANDLE,STARTER 1

24 179-00025-800 CORD,STOP 1

25 994-16050-202 SCREW,5X20/WS 3

28 999-67048-012 O-RING,S-48 1

30 732-00025-200 SPARK ARRESTER SCREEN 1

31 739-00025-20 GASKET,MUFFLER 1

32 717-00025-801 MUFFLER COVER 1

36 994-60050-104 BOLT,HEX 5x10W 2

37 990-51040-083 BOLT,HEX.HOLE 4X8 2

40 403-0631A20 GASKET, INLET MANIFOLD 1

41 404-0099F-90 INSULATOR,CARBURETOR 1

42 402-0602K-21 GASKET,CARBURETOR 1

43 455-0003T-90 CARBURETOR 1

47 994-16050-221 SCREW,5X22/WS 2

49 999-67015-000 O-RING,P15 1

55 994-16050-601 SCREW,5x60WS 2

59 223-06500-90 PIPE,FUEL,ASS'Y 1

60 680-00731-201 CLIP 6.3 1

61 675-04042-80 FILTER,FUEL 1

62 591-00025-22 TANK 1

63 595-0650A-90 TANK CAP 1

64 659-00801-200 COLLAR 2

67 994-63050-185 BOLT,HEX 5X18PS 2

73 700-15007-01 PIPE,RUBBER 1

75 655-06400-200 CUSHION,TANK 2

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Page 5

TBC-4001

AIR CLEANER • FIGURE 3

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

0 410-00025-900 CLEANER,AIR ASS’Y 1

1 424-00025-200 CAP,AIR CLEANER 1

2 446-00025-200 ELEMENT,CLEANER 1

3 470-00025-200 COLLAR 2

4 423-00025-800 BODY,CLEANER,AIR 1

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Page 6

TBC-4001

CARBURETOR • FIGURE 4

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

0 455-0003T-90 CARBURETOR 1 *Contained in Carb Repair Kit

1 548-25140-200 SCREW,THROTTLE SET 2 P/N 650-25140-900

5 539-25120-200 SWIVEL 1 (Not available individually)

7 489-25100-200 RING,STOP 1

10 550-25100-200 O-RING 1

11 599-2000W-38 JET,MAIN # 38 1

13 ~ *GASKET, PUMP 1

14 ~ *DIAPHRAGM, PUMP 1

17 ~ *SCREEN, INLET 1

18 575-25152-80 BODY,PUMP 1

19 ~ *GASKET, DIAPHRAGM .78mm 1

20 ~ *DIAPHRAGM, METERING 1

21 476-25004-200 COVER,DIAPHRAGM 1

22 548-25101-200 SCREW,SET 4

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Page 7

TBC-4001

FAN CASE, CLUTCH DRUM • FIGURE 5

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

1 289-00025-80 DRUM,CLUTCH 1

2 999-61620-101 BEARING,BALL #6201ZZ 1

4 331-00025-21 CASE,CLUTCH 1

5 990-73050-184 SCREW,TAPPING,5X18 4

6 599-0635A-200 CUSHION 1

8 994-61050-254 BOLT,HEX HOLE,5X25S 1

10 249-0630G-201 SPACER 1

11 380-0635D-200 BOLT,SPECIAL 1

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Page 8

TBC-4001

THROTTLE LEVER, HANDLE, DRIVE SHAFT, SAFETY GUARD • FIGURE 6

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Page 9

TBC-4001

THROTTLE LEVER, HANDLE, DRIVE SHAFT, SAFETY GUARD • FIGURE 6

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

1343-37718-00 PIPE,DRIVE SHAFT SET 1

2300-37710-90 CASE,GEAR,ASS'Y 1

3341-37715-20 PIPE,DRIVE SHAFT 1

4350-37651-210 LINER,FLEXIBLE 1

5344-37651-21 SHAFT,FLEXIBLE 1

6304-37651-21 SHAFT,CUTTER 1

7999-61608-004 BEARING,BALL,608DD 2

8348-37651-20 COLLAR 1

9990-11050-081 SCREW,5X8 1

10 300-37710-20 CASE,GEAR 1

11 994-25050-301 BOLT,PS,5X30 1

12 315-37710-200 NUT,SPECIAL 1

14 310-37710-20 HOLDER,CUTTER 1

16 885-00025-800 WIRE,THROTTLE 1

18 992-01080-011 WASHER,8 1

19 991-01080-011 NUT,8 1

20 441-37701-810 COVER,SAFETY 1

21 442-37710-200 BRACKET,SAFETY GUARD 2

22 992-10060-012 WASHER,S,6 2

23 990-23060-161 BOLT,6X16 PLUS 2

26 500-37704-20 HANDLE 1

27 991-01060-011 NUT,6 2

28 506-37704-200 BRACKET,HANDLE A 1

29 992-01060-011 WASHER,6 2

31 990-23060-401 BOLT,P,6X40 2

50 504-37400-200 GRIP,SHAFT 1

51 178-37300-801 CORD,STOP 230mm 2

52 164-10014-010 TUBE,PROTECTION 1

55 870-37400-900 LEVER,THROTTLE ASS'Y 1

56 162-37101-200 SWITCH,STOP 1

57 993-42030-081 SCREW, TAPPING, 3X8 3

58 259-37101-200 BASE,STOP SWITCH 1

59 262-37101-200 SPRING,STOP SWITCH 1

60 177-37101-200 TERMINAL,EARTH B 1

61 176-37101-200 TERMINAL,EARTH A 1

62 991-86050-000 NUT,LOCK,5 1

63 993-55060-001 RING,STOP,6 1

64 832-37101-200 SPRING,RETURN 1

65 880-37101-200 LEVER,THROTTLE 1

66 994-31050-251 SCREW,S.,5X25 1

67 853-37101-200 SHAFT,LOCK BUTTON 1

68 958-37101-200 SPRING,LOCK,BUTTON 1

69 956-37101-200 BUTTON,LOCK 1

73 320-37651-200 SPACER 1

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