Tanaka TBC-225 Setup guide

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Model Number:

TBC-225

GRASS TRIMMER

P/N 39721

Rev 000

Date 11-06-08

Nikko Tanaka Engineering U.S.A., Ltd. • 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212

www.tanakapowerequipment.com [email protected]

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PARTSINFORMATION

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Page 1

TBC-225

CYLINDER, PISTON, CRANKSHAFT, IGNITION •FIGURE 1

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

1-1 1570157090 CAP,SPARK PLUG,ASSEMBLY 1

1-2 0181166021 PLUG,SPARK 1

1-6 0010713091 CYLINDER SET 1 Includes gasket

1-7 99461050184 BOLT,HEX,5X18,S 2

1-9 01700980200 GASKET,CYLINDER 1

1-11 04100601210 RING,PISTON 1

1-12 0300007090 PISTON SET 1 Includes piston rings and circlips

1-13 03901620200 CIRCLIP,PISTON PIN 1

1-14 03706500200 PIN,PISTON 1

1-16 0460713081CRANKSHAFT 1 ~B001000

1-16 0460713580CRANKSHAFT 1 B001001~

1-17 99962081277 BEARING,NEEDLE,HK0810B 1

1-18 06810100200 KEY,WOODRUFF,3X13X4.5 1 ~B001000

1-40 1782054620 CORD B 1

1-46 99463040154 BOLT,HEX,4X15,PS 2

1-50 1672054691 COIL,IGNITION 1

1-56 56020517200 CAP,RUBBER 1

1-58 1780136M800 CORD,STOP 2

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Page 2

TBC-225

CRANKCASE & FLYWHEEL • FIGURE 2

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

2-19 33000200210 SHIM,12.2X19X.10 1

2-19 33000200220 SHIM,12.2X19X.15 1

2-19 33000200230 SHIM,12.2X19X.20 1

2-19 33000200240 SHIM,12.2X19X.30 1

2-22 7980304520 PULLEY,STARTER 1

2-31 0720712092 CRANKCASE ASSY 1 Includes gasket, seals and bearings

2-32 99966122240 SEAL,OIL,#12227 2

2-33 99961600115 BEARING,BALL,6001 C3 2

2-34 0900641020 GASKET,CRANKCASE 1

2-36 99461050184 BOLT,HEX,5X18,S 3

2-51 1552055080 ROTOR,MAGNETO 1 ~B001000

2-51 1552055081 ROTOR,MAGNETO 1 B001001~

2-52 99201080011 WASHER,8 1

2-54 99101080011 NUT,8 1

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Page 3

TBC-225

FUEL SYSTEM • FIGURE 3

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Page 4

TBC-225

FUEL SYSTEM •FIGURE 3

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

3-40 4030631A20 GASKET,INLET MANIFOLD 1

3-41 4040099F90 SET,CARB INSULATOR 1 Includes gasket

3-42 4020602K21 GASKET,CARBURETOR 1

3-47 99464050224 BOLT,HEX,5X22,WS 2

3-49 99967015000 O-RING,P15 1

3-55 99416050601 SCREW,5x60WS 2

3-58 5600712020 SWIVEL CAP 1

3-59 2230700090 FUEL PIPE ASSY 1

3-60 68000731201 CLIP 6.3 1

3-61 6750404280 FILTER,FUEL 1

3-62 5910712021 TANK,FUEL 1 Before S/N ~D067000

3-62 5910717F20 TANK,FUEL,EVAPO 1 After S/N D067001~

3-63 5950300290 CAP,TANK (BLACK/RED) 1

3-64 65900801200 COLLAR 3

3-65 4550713990 CARBURETOR SET 1 Includes gasket

3-67 99463050164 BOLT,HEX,5X16,PS 2

3-68 99465050205 SCREW,5x20,WS 1

3-78 7000300508 PIPE,FUEL,3X5X85 1

3-79 53432710200 GROMMET,FUEL PIPE 1

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Page 5

TBC-225

MUFFLER, CLUTCH & COVER • FIGURE 4

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Page 6

TBC-225

MUFFLER, CLUTCH & COVER • FIGURE 4

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

4-1 7380716220 COVER,MUFFLER 1

4-2 99415040151 SCREW,4X15PS 1

4-4 99073045124 SCREW,TAPPING,4.5X12 1

4-5 99051050503 BOLT,HEX,5X50 2

4-6 99201050061 WASHER,5 2

4-7 7040713990 MUFFLER SET 1 Includes gasket

4-16 7370700020 GASKET,MUFFLER 1

4-17 1330654020 SHIELD,HEAT 1

4-24 99463040154 BOLT,HEX,4X15,PS 4

4-31 35902103200 WASHER,CLUTCH,B 2

4-32 2900641080 SHOE,CLUTCH 2

4-33 3420641020 SPRING,CLUTCH 1

4-34 3480654020 PLATE,CLUTCH 2

4-35 35700601200 BOLT,STEP,CLUTCH 2

4-36 99464050184 BOLT,HEX,5X18,WS 2

4-38 99205080030 WASHER,8 2

4-45 99464050304 BOLT,HEX,5X30,WS 1

4-63 19805015800 CLAMP,CORD 1

4-77 75104200201 GASKET,MUFFLER 2

4-78 7340099K90 PIPE,EXHAUST 1

4-79 99434040081 SCREW,4X8/S 2

4-80 7320099F90 SET,SPARK ARRESTER 1

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Page 7

TBC-225

STARTER •FIGURE 5

Considerorderingthe

748744, S-Start Kit if you

arereplacingthestarter

assy.Itdecreasesthepull-

effortby60%.Theyare

dependableandeasyto

install.

748744

ITEM PART NUMBER DESCRIPTION QTY COMMENTS tiKtratS-SlanoitpO00021706571Y'SSARETRATS09540302670-5 1RETRATS,YDOB08540302771-5 1RETRATS,YELLUP02540304772-5 1LIOCER,GNIRPS02540309773-5 1GNIWS,MRA02540307774-5 1TES,WERCS02540309385-5 1YELLUP,YATS02540301776-5 1RETRATS,EPOR02540303877-5 1RETRATS,ELDNAH02540305878-5

5-9

5-24 3153334020

99463040154 NUT, SPECIAL 5MM

HEX, HOLE BOLT 4X15/PS 1

4NOT INCLUDED WITH ASSEMBLY

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Page 8

TBC-225

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

6-0 41000025900 CLEANER,AIR ASS'Y 1

6-1 42400025200 CAP,AIR CLEANER 1

6-2 44600025200 ELEMENT,CLEANER 1

6-3 47000025200 COLLAR 2

6-4 42300025800 BODY,CLEANER,AIR 1

AIR CLEANER • FIGURE 5

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Page 9

TBC-225

CARBURETOR •FIGURE 7

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

7-0 4550713990 CARBURETOR SET1

7-2 5752515380 BODY,PUMP 1

7-3 4422515180 PUMP,PRIMING 1

7-4 4762515120 COVER,DIAPHRAGM 1

7-5 44725108200 BULB,PRIMING 1

7-6 ~ ~ ~ METERING DIAPHRAGM ~ Contained in Carb Repair Kit

7-7 ~ ~ ~ GASKET,DIAPHRAGM 1 P/N 650-25140-900

7-8 ~ ~ ~ DIAPHRAGM,PUMP 1 (not available individually)

7-9 ~ ~ ~ GASKET,PUMP 1

7-10 5992000W38 JET,MAIN #381

7-11 55025100200 O-RING 1

7-12 48925100200 RING,STOP 1

7-13 53925120200 SWIVEL 1

7-15 54825140200 SCREW,THROTTLE SET 2

7-20 5482515120 SCREW,SET 4

7-20157825007200 SCREEN,INLET 1

7-14 48825145800 VALVE, THROTTLE

1Includes gasket

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