Superior VRT2036B User manual

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

WARNING: Carefully review the instructions supplied with the decorative type unvented room heater for

the minimum ﬁreplace size requirement.

Do not install the appliance in this ﬁrebox, unless this ﬁrebox meets the minimum dimensions required for

the installation.

WARNING: For use only with a listed, gas-ﬁred unvented decorative room heater not to exceed 40,000

Btu/H.

Do not build a wood ﬁre.

WARNING: If the information in these instructions is not followed exactly, a ﬁre or explosion may result

causing property damage, personal injury or loss of life.

—Do not store or use gasoline or other ﬂammable vapors and liquids in the vicinity of this or any other

appliance.

—WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁre department.

—Installation and service must be performed by a qualiﬁed installer, service agency or the gas supplier.

Installation and Operation Instructions

SuperiorTM Unvented (Vent-Free) Universal Firebox

P/N 126715-01 Rev.A 02/2014

PFS

Models

VRT2036B

VCT2036B

VRT2036WS

VCT2036WS

VRT2042B

VCT2042B

VRT2042WS

VCT2042WS

P126715-01

SAFETY

TABLE OF CONTENTS

Safety .................................................................. 2

Local Codes......................................................... 3

Product Features................................................. 3

Locating Firebox.................................................. 4

Product Specications......................................... 4

Air For Combustion and Ventilation..................... 6

Installation ........................................................... 8

Replacement Parts............................................ 17

Technical Service............................................... 17

Accessories ....................................................... 17

Parts .................................................................. 18

Warranty ............................................................ 20

WARNING: Any change to

this rebox or its controls can

be dangerous.

WARNING: Do not allow fans

to blow directly into the rebox.

Avoid any drafts that alter burner

ame patterns. Ceiling fans can

create drafts that alter burner

ame patterns. Altered burner

patterns can cause sooting.

WARNING: Do not use a

blower insert, heat exchanger

insert or other accessory not ap-

proved for use with this rebox.

Do not place clothing or other

ammable material on or near

the appliance. Never place any

objects in the rebox or on logs.

Firebox front and screen become

very hot when running heater.

Keep children and adults away

from hot surface to avoid burns

or clothing ignition. Firebox

will remain hot for a time after

shutdown. Allow surface to cool

before touching.

Carefully supervise young chil-

dren when they are in the room

with rebox.

WARNING: Improper instal-

lation, adjustment, alteration,

service or maintenance can

cause injury or property damage.

Refer to this manual for correct

installation and operational

procedures. For assistance or

additional information consult

a qualified installer, service

agency or the gas supplier.

This appliance may be installed

in an aftermarket,* permanently

located, manufactured (mobile)

home, where not prohibited by

local codes.

* Aftermarket: Completion of sale, not for

purpose of resale, from the manufacturer.

WARNING: This product

contains and/or generates

chemicals known to the state

of California to cause cancer or

birth defects or other reproduc-

tive harm.

IMPORTANT: Read this owner’s

manual carefully and completely

before trying to assemble,

operate or service this heater.

Improper use of this replace

can cause serious injury or

death from burns, re, explo-

sion, electrical shock and carbon

monoxide poisoning.

THE FIREBOX CANOPY (HOOD) MUST NOT BE MODIFIED OR RE-

PLACED WITH A CANOPY (HOOD) THAT MAY BE PROVIDED WITH

THE UNVENTED DECORATIVE ROOM HEATER.

You must operate this replace

with the provided fireplace

screen, hood if provided, in

place. Make sure these parts

are in place and screens are

closed before running rebox.

The supplied hood may not be

replaced with a hood which may

be provided with a log heater.

Keep the replace area clear and

free from combustible materials,

gasoline and other ammable

vapors and liquids.

1. Do not use this rebox as a wood-burning

replace. Use only decorative unvented

room heaters (log sets).

2. Do not add extra logs or ornaments such as

pine cones, vermiculite or rock wool. Using

these added items can cause sooting.

SAFETY

Continued

3. Use only the provided hood or appropri-

ate hood accessory. See Accessories on

page 17.

4. Vent-free gas log heaters installed in these

reboxes require fresh air ventilation to

run properly. See Air for Combustion and

Ventilation, page 6.

5. Do not run rebox

• where ammable liquids or vapors are

used or stored

• under dusty conditions

6. Do not use this rebox to cook food or

burn paper or other objects.

7. Turn rebox off and let cool before servic-

ing. Only a qualied service person should

service and repair rebox.

8. Operating rebox above elevations of

4,500 feet could cause pilot outage.

9. Do not use rebox if it has been under water

due to shock hazard that could result with

the blower accessary (if installed) in place.

LOCAL CODES

Install and use heater with care. Follow all

local codes. In the absence of local codes,

use the latest edition of The National Fuel Gas

Code, ANSI Z223.1/NFPA 54*. Firebox must

be electrically grounded in accordance with

the National Electrical Code, ANSI/NFPA70

(latest edition).

*Available from:

American National Standards Institute, Inc.

1430 Broadway

New York, NY 10018

National Fire Protection Association, Inc.

Batterymarch Park

Quincy, MA 02269

State of Massachusetts: The installation

must be made by a licensed plumber or

gas tter in the Commonwealth of Mas-

sachusetts.

Sellers of unvented propane or natural

gas-red supplemental room heaters shall

provide to each purchaser a copy of 527

CMR 30 upon sale of the unit.

Vent-free gas products are prohibited for

bedroom and bathroom installation in the

Commonwealth of Massachusetts.

PRODUCT FEATURES

OPERATION

This rebox is designed for use with approved

ANSI Z21.11.2 decorative type unvented room

heaters. (Physical size limitations apply. Refer

to minimum rebox requirements supplied

with log heater.) It requires no outside vent-

ing or chimney making installation easy and

inexpensive. When used without the blower,

the rebox requires no electricity making it

ideal for emergency backup heat.

OUTSIDE AIR KIT ACCESSORY

The optional AK4 and AK4F air kit provides ad-

ditional outdoor air to improve burner efciency

and reduce build-up of condensation in living

space. Follow instructions included with air kit.

REFRACTORY BRICK LINER

Your rebox may feature a concrete refractory

brick liner. As with all concrete liners, this liner

may develop slight cracks when exposed to

heat. These cracks will not affect the perfor-

mance of the replace or vent-free gas logs.

OPTIONAL FIBER LINERS

For a vintage look, the ber panels give a old

masonry brick look and are light weight and

easy to install.

www.SuperiorFireplaces.US.com 126715-01A4

38.125

33.099

40.057

21.412

36.125

6.625

5.063

7.363

9.734

2.968

8.201

26.482

37.416

24.906

3.846

4.427

7.756 22.605

9.734

9.256

12.942

8.197

LOCATING FIREBOX

PLANNING

Plan where you will install the rebox. This will

save time and money later when you install

the rebox. Before installation, consider the

following:

1. Where the rebox will be located. Allow for

wall and ceiling clearances (see Installa-

tion Clearances, page 9).

PRODUCT SPECIFICATIONS

Figure 1 - Firebox Dimensions 36'' Models

Right Side ViewRight Side View

Firebox Top View

Front View

Outside Air

Kit Location

(Optional)

2. Everything needed to complete installation.

3. These models CANNOT be installed in a

bedroom unless the maximum Btu rating

of the installed vent-free log set is less

than 10,000 Btu/hr.

4. Proper air for combustion and ventilation

(page 6).

36" MODELS

Electrical

Outlet

www.SuperiorFireplaces.US.com

126715-01A 5

44.063

42.063

45.995

33.147

6.644

21.413

37.307

9.227

9.705

8.193

12.933

3.628

7.330

9.705

8.163

26.504

24.926

21.041

4.392

7.763 28.612

Figure 2 - Firebox Dimensions 42'' Models

Right Side ViewRight Side View

Firebox Top View

Front View

Outside Air

Kit Location

(Optional)

PRODUCT SPECIFICATIONS

Continued

42" MODELS

Electrical

Outlet

www.SuperiorFireplaces.US.com 126715-01A6

AIR FOR COMBUSTION AND VENTILATION

Unusually Tight Construction

The air that leaks around doors and windows

may provide enough fresh air for combustion

and ventilation. However, in buildings of un-

usually tight construction, you must provide

additional fresh air.

Unusually tight construction is dened as

construction where:

a. walls and ceilings exposed to the out-

side atmosphere have a continuous

water vapor retarder with a rating of

one perm (6 x 10-11 kg per pa-sec-m2) or

less with openings gasketed or sealed

and

b. weather stripping has been added on

openable windows and doors and

c. caulking or sealants are applied to

areas such as joints around window

and door frames, between sole plates

and oors, between wall-ceiling joints,

between wall panels, at penetrations

for plumbing, electrical and gas lines

and at other openings.

If your home meets all of the three criteria

above, you must provide additional fresh

air. See Ventilation Air From Outdoors,

page 8.

If your home does not meet all of the three

criteria above, proceed to Determining

Fresh-Air Flow for Firebox Location,

page 7.

Conned and Unconned Space

The National Fuel Gas Code, ANSI Z223.1/

NFPA 54 denes a conned space as a space

whose volume is less than 50 cubic feet per

1,000 Btu per hour (4.8 m3 per kw) of the ag-

gregate input rating of all appliances installed

in that space and an unconned space as a

space whose volume is not less than 50 cubic

feet per 1,000 Btu per hour (4.8 m3 per kw)

of the aggregate input rating of all appliances

installed in that space. Rooms communicating

directly with the space in which the appliances

are installed*, through openings not furnished

with doors, are considered a part of the un-

conned space.

* Adjoining rooms are communicating only if

there are doorless passageways or ventilation

grills between them.

WARNING: This heater shall

not be installed in a room or space

unless the required volume of in-

door combustion air is provided

by the method described in the

National Fuel Gas Code, ANSI

Z223.1/NFPA 54, the International

Fuel Gas Code, or applicable

local codes. Read the following

instructions to insure proper fresh

air for this and other fuel-burning

appliances in your home.

Today’s homes are built more energy efcient

than ever. New materials, increased insulation

and new construction methods help reduce

heat loss in homes. Home owners weather

strip and caulk around windows and doors

to keep the cold air out and the warm air in.

During heating months, home owners want

their homes as airtight as possible.

While it is good to make your home energy

efcient, your home needs to breathe. Fresh

air must enter your home. All fuel-burning ap-

pliances need fresh air for proper combustion

and ventilation.

Exhaust fans, reboxes, clothes dryers and

fuel burning appliances draw air from the

house to operate. You must provide adequate

fresh air for these appliances. This will insure

proper venting of vented fuel-burning appli-

ances.

PROVIDING ADEQUATE

VENTILATION

The following are excerpts from National Fuel

Gas Code, ANSI Z223.1/NFPA 54, Air for

Combustion and Ventilation.

All spaces in homes fall into one of the three

following ventilation classications:

1. Unusually Tight Construction

2. Unconned Space

3. Conned Space

The information on page 5 through 7 will help

you classify your space and provide adequate

ventilation.

www.SuperiorFireplaces.US.com

126715-01A 7

DETERMINING FRESH-AIR FLOW

FOR HEATER LOCATION

Determining if You Have a Conned or

Unconned Space

Use this work sheet to determine if you have

a conned or unconned space.

Space: Includes the room in which you will

install heater plus any adjoining rooms with

doorless passageways or ventilation grills

between the rooms.

1. Determine the volume of the space (length

x width x height).

Length x Width x Height = ______cu. ft.

(volume of space)

Example: Space size 22 ft. (length) x 18

ft. (width) x 8 ft. (ceiling height) = 3168 cu.

ft. (volume of space)

If additional ventilation to adjoining room

is supplied with grills or openings, add the

volume of these rooms to the total volume

of the space.

2. Multiply the space volume by 20 to deter-

mine the maximum Btu/Hr the space can

support.

_____ (volume of space) x 20 = (Maxi-

mum Btu/Hr the space can support)

Example: 3168 cu. ft. (volume of space) x

20 = 63,360 (maximum Btu/Hr the space

can support)

3. Add the Btu/Hr of all fuel burning appli-

ances in the space.

Vent-free heater _______ Btu/Hr

Gas water heater* _______ Btu/Hr

Gas furnace _______ Btu/Hr

Vented gas heater _______ Btu/Hr

Gas replace logs _______ Btu/Hr

Other gas appliances* + ______ Btu/Hr

Total = ______ Btu/Hr

* Do not include direct-vent gas appli-

ances. Direct-vent draws combustion

air from the outdoors and vents to the

outdoors.

Example:

Gas water heater _________ Btu/Hr

Vent-free heater +________ Btu/Hr

Total =________ Btu/Hr

AIR FOR COMBUSTION AND VENTILATION

Continued

4. Compare the maximum Btu/Hr the space

can support with the actual amount of

Btu/Hr used.

_________ Btu/Hr (maximum the space

can support)

_________ Btu/Hr (actual amount of

Btu/Hr used)

Example: 63,360 Btu/Hr (maximum the

space can support)

79,000 Btu/Hr (actual amount

of Btu/Hr used)

The space in the above example is a conned

space because the actual Btu/Hr used is more

than the maximum Btu/Hr the space can sup-

port. You must provide additional fresh air.

Your options are as follows:

A. Rework worksheet, adding the space

of an adjoining room. If the extra space

provides an unconned space, remove

door to adjoining room or add ventilation

grills between rooms. See Ventilation Air

From Inside Building, page 8.

B. Vent room directly to the outdoors. See

Ventilation Air From Outdoors, page 8.

C. Install a lower Btu/Hr heater, if lower

Btu/Hr size makes room unconned.

If the actual Btu/Hr used is less than the

maximum Btu/Hr the space can support, the

space is an unconned space. You will need

no additional fresh air ventilation.

WARNING: If the area in which

the heater may be operated does

not meet the required volume for

indoor combustion air, combus-

tion and ventilation air shall be

provided by one of the methods

described in the National Fuel

Gas Code,ANSI Z223.1/NFPA54,

the International Fuel Gas Code,

or applicable local codes.

40,000

39,000

79,000

www.SuperiorFireplaces.US.com 126715-01A8

VENTILATION AIR

Ventilation Air From Inside Building

This fresh air would come from an adjoining

unconned space. When ventilating to an

adjoining unconned space, you must provide

two permanent openings: one within 12" of the

ceiling and one within 12" of the oor on the

wall connecting the two spaces (see options

1 and 2, Figure 3). You can also remove door

into adjoining room (see option 3, Figure 3).

Follow the National Fuel Gas Code, ANSI

Z223.1/NFPA 54, Air for Combustion and

Ventilation for required size of ventilation

grills or ducts.

AIR FOR COMBUSTION AND VENTILATION

Continued

Figure 4 - Ventilation Air from Outdoors

Figure 3 - Ventilation Air from Inside

Building

Ventilation Air From Outdoors

Provide extra fresh air by using ventilation

grills or ducts. You must provide two perma-

nent openings: one within 12" of the ceiling

and one within 12" of the oor. Connect these

items directly to the outdoors or spaces open

to the outdoors. These spaces include attics

and crawl spaces. Follow the National Fuel

Gas Code, ANSI Z223.1/NFPA 54, Air for

Combustion and Ventilation for required size

of ventilation grills or ducts.

IMPORTANT: Do not provide openings for

inlet or outlet air into attic if attic has a thermo-

stat-controlled power vent. Heated air entering

the attic will activate the power vent.

INSTALLATION

Remove

Door into

Adjoining

Room,

Option

Ventilation Grills

Into Adjoining Room,

Option 2

Ventilation

Grills

Into Adjoining

Room,

Option 1

12"

Outlet

Air

Ventilated

Attic

Outlet

Air

Inlet

Air

Inlet Air Ventilated

Crawl Space

Crawl

Space

To Attic

WARNING: A qualied ser-

vice person must install rebox.

Follow all local codes.

WARNING: Never install the

rebox

• in a bedroom or bathroom*

• in a recreational vehicle

• where curtains, furniture, cloth-

ing or other ammable objects

are less than 42" from the front,

top or sides of the rebox

• in high trafc areas

• in windy or drafty areas

* Unless the installed log set is

rated at 10,000 Btu/Hr or less

in a bedroom or 6,000 Btu/Hr

or less in a bathroom.

CAUTION: Log heaters

installed in this rebox create

warm air currents. These cur-

rents move heat to wall surfaces

next to rebox. Installing rebox

next to vinyl or cloth wall cover-

ings or operating rebox where

impurities (such as, but not

limited to, tobacco smoke, aro-

matic candles, cleaning uids,

oil or kerosene lamps, etc.) in

the air exist, may discolor walls

or cause odors.

www.SuperiorFireplaces.US.com

126715-01A 9

IMPORTANT: Vent-free gas log heaters add

moisture to the air. Although this is benecial,

installing firebox in rooms without enough

ventilation air may cause mildew to form from

too much moisture. See Air for Combustion

and Ventilation, page 6.

IMPORTANT: Make sure rebox is level. If re-

box is not level, log set will not work properly.

Note: Your rebox is designed to be used in zero

clearance installations. Wall or framing material can

be placed against any exterior surface on the rear,

sides, top or bottom of your rebox, except where

standoff spacers are integrally attached. If standoff

spacers are attached to your rebox, these spac-

ers can be placed directly against wall or framing

materials. Use the dimensions shown for rough

opening to create the easiest installation.

Use dimensions shown for rough openings

to create the easiest installation (see Built-In

Firebox Installation, page 10).

INSTALLATION CLEARANCES

WARNING: Maintain the

minimum clearances. If you can,

provide greater clearances from

oor, ceiling and adjoining wall.

Carefully follow these instructions. This will

ensure safe installation.

Minimum Wall and Ceiling Clearances (see

Figure 5)

A. Clearances from the side of fireplace

cabinet to any combustible material and

wall should follow diagram in Figure 5.

Example: The face of a mantel, bookshelf,

etc. is made of combustible material and

protrudes 3 1/2" from the wall. This com-

bustible material must be 4" from the side

of the replace cabinet (see Figure 5).

B. Clearances from the top of rebox opening

to ceiling should not be less than 42".

C. When rebox is installed on carpeting or

other combustible material, other than

wood ooring, rebox should be installed

on a metal or wood panel extending the

full width and depth of enclosure.

D. Clearances from bottom of rebox to the

oor is 0".

These reboxes can be installed as freestanding

units against a wall with the approved, optional

cabinet mantels (see Accessories, page 17) or as

a built-in unit. Clearances are the same for either

installation method.

INSTALLATION

Continued

Figure 5 - Minimum Clearance for

Combustible to Wall

*Minimum 16" from Side Wall

CAUTION: Do not install re-

box directly on carpet or vinyl.

Example

Mantel Clearances for Built-In Installation

If placing custom mantel above built-in rebox,

you must meet the minimum allowable clear-

ance between mantel shelf and top of rebox

opening shown in Figure 6, page 10. These

are the minimum allowable mantel clearances

for a safe installation. Use larger clearances

wherever possible to minimize the heating of

objects and materials placed on the mantel.

CAUTION: Do not allow

the vent-free gas log heater

to touch or extend beyond the

replace screen.

NOTICE: Surface temperatures

of adjacent walls and mantels be-

come hot during operation. Walls

and mantels above the rebox

may become hot to the touch.

If installed properly, these tem-

peratures meet the requirement

of the national product standard.

Follow all minimum clearances

shown in this manual.

NOTICE: If your installation does

not meet the minimum clearances

shown, you must do one of the

following:

• raise the mantel to an accept-

able height

• remove the mantel

www.SuperiorFireplaces.US.com 126715-01A10

(36'') 66 7/8"

(42'') 72 7/8"

(36'') 47 3/8"

(42'') 52 1/2"

INSTALLATION

Continued

BUILT-IN FIREBOX INSTALLATION

Built-in installation of this rebox involves

installing rebox into a framed-in enclosure.

This makes the front of rebox ush with wall.

Optional brass trim accessories are available

(see Accessories, page 17). The brass trim

will extend past sides of rebox approximately

1/2". This will cover the rough edges of the

wall opening. If installing a mantel above the

rebox, you must follow the clearances shown

in Figure 6. Follow the instructions below to

install the rebox in this manner.

1. Frame in rough opening. The firebox

framing should be constructed of 2 x 4

lumber or heavier. Use dimensions in the

table and rough opening layout in Figure

7a. Adjust framing so that rebox ushes

with nished wall surface. If installing in a

corner, use dimensions in Figures 7b for

rough opening.

2. Install gas piping to rebox location. See

Installing Gas Line,page 11 and Con-

necting to Gas Supply in log set owner’s

manual.

3. Carefully set rebox in front of rough open-

ing with back of rebox inside wall open-

ing. IMPORTANT: If installing a perimeter

trim kit, see instructions included with

trim accessory. You must install shoulder

screws from trim kit now.

Carefully insert rebox into rough opening.

5. Attach rebox to wall studs using nails

or wood screws through holes in nailing

ange (see Figure 7).

6. If using an optional perimeter trim kit,

install the trim after nal nishing and/or

painting of wall. See instructions included

with trim accessory for attaching trim.

7. Install and properly test gas log heater.

Follow installation instructions included

with the vent-free gas log heater that is

being installed.

IMPORTANT: When nishing your rebox,

combustible materials such as wall board,

gypsum board, sheet rock, drywall, plywood,

etc. may be butted up next to the sides and top

of the rebox. Combustible materials should

never overlap the rebox front facing.

Figure 6 - Minimum Mantel Clearances

for Built-In Installation

Rough Opening Dimensions for

Built-in Installation

Model

Front Width

(Inside to Inside) Height

Depth

(Min.)

36" 38 1/4"37 5/8" 22"

42" 44 1/4"37 5/8" 22"

Figure 7 - Rough Opening for Installing

in Wall

Depth

(Minimum)

Width

(Inside to Inside)

Height

Figure

Supplied

Firebox Hood

Must Be Used

at All Times

Wire-mesh

Screen

Firebox

Noncombustible

Material May

Project Off this

Surface above

the Firebox Hood

Mantel Shelf

Note: Any portion of the

mantel shelf must NOT

extend beyond this profile.

12" 16" 20"

12"

Note: All vertical

measurements are

from top of fireplace

hood opening to

bottom of mantel shelf.

These minimum

clearances replace any

other recommended

clearances supplied

with your ANSI Z21.11.2

approved gas logs.

Wall board or facing

material (above

firebox) may be of

combustible material,

including decorative

mantel ornaments or

other similar projec-

tions off of the facing

material.

Framing

Material

This manual suits for next models

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