Superior VRT43PFWS User manual

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

WARNING: Carefully review the instructions supplied with the decorative type unvented room heater for

the minimum ﬁreplace size requirement.

Do not install the appliance in this ﬁrebox, unless this ﬁrebox meets the minimum dimensions required for

the installation.

WARNING: For use only with a listed, gas-ﬁred unvented decorative room heater not to exceed 40,000

Btu/H.

Do not build a wood ﬁre.

WARNING: If the information in these instructions is not followed exactly, a ﬁre or explosion may result

causing property damage, personal injury or loss of life.

—Do not store or use gasoline or other ﬂammable vapors and liquids in the vicinity of this or any other

appliance.

—WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁre department.

—Installation and service must be performed by a qualiﬁed installer, service agency or the gas supplier.

Installation and Operation Instructions

SuperiorTM Unvented (Vent-Free) Firebox

P/N 126706-01 Rev.A 02/2014

PFS

Models

VRT43PFWS

P126706-01

www.SuperiorFireplaces.US.com 126706-01A2

TABLE OF CONTENTS

Safety .................................................................. 2

Local Codes......................................................... 4

Unpacking............................................................ 4

Product Features................................................. 4

Product Specications......................................... 5

Locating Firebox ................................................. 5

Air for combustion and Ventilation....................... 6

Installation ........................................................... 8

Operating Guidelines and Maintenance

Instructions ..................................................... 14

Replacement Parts............................................ 15

Technical Service............................................... 15

Accessory.......................................................... 15

Parts .................................................................. 16

Warranty ............................................................ 18

WARNING: Improper installation, adjustment, al-

teration, service or maintenance can cause injury or

property damage. Refer to this manual for correct in-

stallation and operational procedures. For assistance

or additional information consult a qualied installer,

service agency or the gas supplier.

WARNING: Do not allow fans

to blow directly into the rebox.

Avoid any drafts that alter burner

ame patterns. Ceiling fans can

create drafts that alter burner

ame patterns. Altered burner

patterns can cause sooting.

SAFETY

This appliance may be installed

in an aftermarket,* permanently

located, manufactured (mobile)

home, where not prohibited by

local codes.

* Aftermarket: Completion of sale, not for

purpose of resale, from the manufacturer

This firebox has been tested

under Z21.91b-2007 for use

with approved ANSI Z21.11.2

decorative type unvented room

heater.

IMPORTANT: Read this owner’s

manual carefully and completely

before trying to assemble, op-

erate or service this replace.

Improper use of this replace

can cause serious injury or

death from burns, re, explo-

sion, electrical shock and carbon

monoxide poisoning.

DANGER: Carbon monoxide

poisoning may lead to death!

WARNING: Any change to

this rebox or its controls can

be dangerous.

WARNING: Do not use a

blower insert, heat exchanger

insert or other accessory not ap-

proved for use with this rebox.

www.SuperiorFireplaces.US.com

126706-01A 3

1. This rebox shall not be installed in a

bedroom or bathroom.

2. Never install the rebox

• in a recreational vehicle

• where curtains, furniture, clothing or

other ammable objects are less than

42" from the front, top or sides of the

rebox

• in high trafc areas

• in windy or drafty areas

3. Do not use this rebox as a wood-burning

replace. Use only decorative unvented

room appliances (log sets).

4. Do not add extra logs or ornaments such as

pine cones, vermiculite or rock wool. Using

these added items can cause sooting.

5. Use only the provided hoods accessories.

See Accessories on page 17.

6. Vent-free gas log appliances installed in

this rebox require fresh air ventilation to

run properly. See Air for Combustion and

Ventilation, page 6.

7. Do not run rebox

• where ammable liquids or vapors are

used or stored

• under dusty conditions

8. Do not use this rebox to cook food or

burn paper or other objects.

9. Never place any objects in rebox or on

logs.

10. Turn rebox off and let cool before servic-

ing. Only a qualied service person should

service and repair rebox.

11. Operating vent-free logs in a rebox above

elevations of 4,500 feet could cause pilot

outage.

12. Do not use the rebox if it has been un-

der water due to the shock hazard that

could result with the blower accessary (if

installed) in place.

13. Provide adequate clearances around air

openings.

Due to high temperatures, the

appliance should be located out

of trafc and away from furniture

and draperies.

Do not place clothing or other

ammable material on or near

the appliance. Never place any

objects in the rebox or on logs.

Firebox front and screen be-

comes very hot when running

rebox. Keep children and adults

away from hot surfaces to avoid

burns or clothing ignition. Fire-

box will remain hot for a time

after shutdown. Allow surfaces

to cool before touching.

Carefully supervise young chil-

dren when they are in the room

with rebox.

Keep the replace area clear and

free from combustible materials,

gasoline, and other ammable

vapors and liquids.

You must operate this replace

with the provided fireplace

screen and hood in place. Make

sure these parts are in place

and screens are closed before

running installed gas log heater.

Replace hood with INNOVATIVE

HEARTH PRODUCTS model

109511-01 50", 109511-02 42",

or 109511-03 36" only. This hood

has been designed to keep the

operation of your replace safe

and efcient.

SAFETY

Continued

The rebox canopy (hood) must

not be modied or replaced

with a canopy (hood) that may

be provided with the unvented

decorative room heater.

www.SuperiorFireplaces.US.com 126706-01A4

LOCAL CODES

Install and use rebox with care. Follow all

local codes. In the absence of local codes,

use the latest edition of The National Fuel Gas

Code ANS Z223.1/NFPA 54*. Firebox must

be electrically grounded in accordance with

the National Electrical Code, ANS/NFPA70

(latest edition).

*Available from:

American National Standards Institute, Inc.

1430 Broadway

New York, NY 10018

National Fire Protection Association, Inc.

Batterymarch Park

Quincy, MA 02269

State of Massachusetts: The installation

must be made by a licensed plumber or

gas tter in the Commonwealth of Mas-

sachusetts.

Sellers of unvented propane or natural

gas-red supplemental room appliances

shall provide to each purchaser a copy of

527 CMR 30 upon sale of the unit.

Vent-free gas products are prohibited for

bedroom and bathroom installation in the

Commonwealth of Massachusetts.

UNPACKING

1. Remove all protective packaging from

inside rebox. Carefully lift the rebox off

the bottom corrugated tray.

2. Carton should contain 3 deective hoods

and hardware packet in addition to rebox

assembly. If items are missing, inform

dealer where you bought rebox.

3. Check appliance for any shipping damage.

If appliance is damaged call INNOVATIVE

HEARTH PRODUCTS at 1-800-655-2008

for replacement parts before returning to

dealer.

NOTICE: The rebox identica-

tion label (including model num-

ber, serial number, clearances,

etc.) is located directly above the

brick liner and under the heat

shield. See Figure 20, page 16.

PRODUCT FEATURES

OPERATION

This rebox is designed for use with approved

ANS Z21.11.2 decorative type unvented room

appliances. (Physical size limitations apply.

Refer to minimum rebox requirements sup-

plied with log appliance.) The maximum size

log this rebox will accept is: width of 32",

depth of 19" and a height of 17".

This rebox requires no outside venting or

chimney making installation easy and inex-

pensive. When used without the blower, the

rebox requires no electricity making it ideal

for emergency backup heat.

BLOWER ACCESSORY

The firebox will accept the GA3500A ac-

cessory. The variable blower allows you to

select the fan speed you desire. The blower

circulates heated air from the rebox into the

room. Use of blower is optional.

BRICK LINER

This rebox features a concrete brick liner. As

with all concrete liners, this liner may develop

slight cracks when exposed to heat. These

cracks will not affect the performance of the

rebox or vent-free gas logs.

www.SuperiorFireplaces.US.com

126706-01A 5

Figure 1 - Peninsula (Three-Sided) Firebox

"33

1/2"

5/8"

40"

24"

3" TYP.

(Edge of

Brick Liner)

"33

1/2"

5/8"

40"

24"

3" TYP.

(Edge of

Brick Liner)

PRODUCT SPECIFICATIONS

Figure 2 - Projected Installation

LOCATING FIREBOX

PLANNING

Plan where you will install the rebox. This will

save time and money later when you install

the rebox. Before installation, consider the

following:

1. Where the rebox will be located. Allow for

wall and ceiling clearances (see Installa-

tion Clearances, page 9).

Everything needed to complete installation.

3. This model CANNOT be installed in a

bedroom or bathroom.

4. Proper air for combustion and ventilation.

5. Consider a location where heat output

would not be affected by drafts, air condi-

tion ducts, windows or doors.

6. A location that minimizes modications

on existing framing will make installation

easier.

Projected installations can extend any

distance into the room. A projection may

be ideal as a partition between two oth-

erwise common areas when added to an

existing, nished wall (see Figure 2).

Internal wall installation provides a

discreet viewing option between two

adjacent rooms or within an added wall

to subdivide an oversize room.

www.SuperiorFireplaces.US.com 126706-01A6

AIR FOR COMBUSTION AND VENTILATION

WARNING: This appliance

shall not be installed in a room

or space unless the required

volume of indoor combustion

air is provided by the method

described in the National Fuel

Gas Code,ANSI Z223.1/NFPA54,

the International Fuel Gas Code,

or applicable local codes. Read

the following instructions to in-

sure proper fresh air for this and

other fuel-burning appliances in

your home.

Today’s homes are built more energy efcient

than ever. New materials, increased insulation

and new construction methods help reduce

heat loss in homes. Home owners weather

strip and caulk around windows and doors

to keep the cold air out and the warm air in.

During heating months, home owners want

their homes as airtight as possible.

While it is good to make your home energy

efcient, your home needs to breathe. Fresh

air must enter your home. All fuel-burning ap-

pliances need fresh air for proper combustion

and ventilation.

Exhaust fans, reboxes, clothes dryers and fuel

burning appliances draw air from the house to

operate. You must provide adequate fresh air

for these appliances. This will insure proper

venting of vented fuel-burning appliances.

PROVIDING ADEQUATE

VENTILATION

The following are excerpts from National

Fuel Gas Code ANS Z223.1/NFPA 54,Air for

Combustion and Ventilation.

All spaces in homes fall into one of the three

following ventilation classications:

1. Unusually Tight Construction

2. Unconned Space

3. Conned Space

The information on pages 6 through 8 will help

you classify your space and provide adequate

ventilation.

Unusually Tight Construction

The air that leaks around doors and windows

may provide enough fresh air for combustion

and ventilation. However, in buildings of un-

usually tight construction, you must provide

additional fresh air.

Unusually tight construction is dened as

construction where:

a. walls and ceilings exposed to the out-

side atmosphere have a continuous

water vapor retarder with a rating of one

perm (6 x 10-11 kg per pa-sec-m2) or less

with openings gasketed or sealed and

b. weather stripping has been added on

openable windows and doors and

c. caulking or sealants are applied to

areas such as joints around window

and door frames, between sole plates

and oors, between wall-ceiling joints,

between wall panels, at penetrations

for plumbing, electrical and gas lines

and at other openings.

If your home meets all of the three criteria

above, you must provide additional fresh

air. See Ventilation Air From Outdoors,

page 8.

If your home does not meet all of the three

criteria above, proceed to Determining

Fresh-Air Flow for Firebox Location,

page 7.

Conned and Unconned Space

The National Fuel Gas Code ANS Z223.1/

NFPA 54 denes a conned space as a space

whose volume is less than 50 cubic feet per

1,000 Btu/hr (4.8 m3 per kw) of the aggregate

input rating of all appliances installed in that

space and an unconned space as a space

whose volume is not less than 50 cubic feet

per 1,000 Btu/hr (4.8 m3 per kw) of the ag-

gregate input rating of all appliances installed

in that space. Rooms communicating directly

with the space in which the appliances are

installed*, through openings not furnished

with doors, are considered a part of the un-

conned space.

This appliance shall not be installed in a

conned space or unusually tight construction

unless provisions are provided for adequate

combustion and ventilation air.

* Adjoining rooms are communicating only if

there are doorless passageways or ventilation

grills between them.

www.SuperiorFireplaces.US.com

126706-01A 7

DETERMINING FRESH-AIR FLOW

FOR FIREBOX LOCATION

Determining if You Have a Conned or

Unconned Space

Use this work sheet to determine if you have

a conned or unconned space.

Space: Includes the room in which you will

install appliance plus any adjoining rooms

with doorless passageways or ventilation grills

between the rooms.

1. Determine the volume of the space (length

x width x height).

Length x Width x Height =__________cu. ft.

(volume of space)

Example: Space size 22 ft. (length) x 18 ft.

(width) x 8 ft. (ceiling height) = 3168 cu. ft.

(volume of space)

If additional ventilation to adjoining room

is supplied with grills or openings, add the

volume of these rooms to the total volume

of the space.

2. Multiply the space volume by 20 to determine

the maximum Btu/Hr the space can sup-

port.

________ (volume of space) x 20 = (Maxi-

mum Btu/Hr the space can support)

Example: 3168 cu. ft. (volume of space) x 20

= 63,360 (maximum Btu/Hr the space can

support)

3. Add the Btu/Hr of all fuel burning appliances

in the space.

Gas water appliance* __________ Btu/Hr

Gas furnace __________ Btu/Hr

Vented gas appliance __________ Btu/Hr

Gas replace logs __________ Btu/Hr

Other gas appliances* + _________ Btu/Hr

Total = _________ Btu/Hr

* Do not include direct-vent gas appliances.

Direct-vent draws combustion air from the

outdoors and vents to the outdoors.

Example:

Gas water appliance __________ Btu/Hr

Gas rebox logs + _________ Btu/Hr

Total = _________ Btu/Hr

AIR FOR COMBUSTION AND VENTILATION

Continued

40,000

39,000

79,000

4. Compare the maximum Btu/Hr the space

can support with the actual amount of Btu/

Hr used.

_______ Btu/Hr (maximum the space can

support)

_______ Btu/Hr (actual amount of Btu/Hr

used)

Example: 63,360 Btu/Hr (maximum the

space can support)

79,000 Btu/Hr (actual amount of

Btu/Hr used)

The space in the above example is a conned

space because the actual Btu/Hr used is more

than the maximum Btu/Hr the space can sup-

port. You must provide additional fresh air.

Your options are as follows:

A. Rework work sheet, adding the space

of an adjoining room. If the extra space

provides an unconned space, remove

door to adjoining room or add ventilation

grills between rooms. See Ventilation Air

from Inside Building, page 8.

B. Vent room directly to the outdoors. See

Ventilation Air from Outdoors, page 8.

C. Install a lower Btu/Hr gas log appliance, if

lower Btu/Hr size makes room unconned.

If the actual Btu/Hr used is less than the

maximum Btu/Hr the space can support, the

space is an unconned space. You will need

no additional fresh air ventilation.

WARNING: If the area in which

the appliance may be operated

does not meet the required vol-

ume for indoor combustion air,

combustion and ventilation air

shall be provided by one of

the methods described in the

National Fuel Gas Code, ANSI

Z223.1/NFPA54, the Internation-

al Fuel Gas Code, or applicable

local codes.

www.SuperiorFireplaces.US.com 126706-01A8

AIR FOR COMBUSTION AND VENTILATION

Continued

Figure 3 - Ventilation Air from Inside

Building

Remove

Door into

Adjoining

Room,

Option

Ventilation

Grills

Into Adjoining

Room,

Option 1

Figure 4 - Ventilation Air from Outdoors

Outlet

Air

Ventilated

Attic

Outlet

Air

Inlet

Air

Inlet Air Ventilated

Crawl Space

Crawl

Space

To Attic

INSTALLATION

VENTILATION AIR

Ventilation Air From Inside Building

This fresh air would come from an adjoining

unconned space. When ventilating to an

adjoining unconned space, you must provide

two permanent openings: one within 12" of the

ceiling and one within 12" of the oor on the

wall connecting the two spaces (see option

1, Figure 3). You can also remove door into

adjoining room (see option 2, Figure 3). Fol-

low the National Fuel Gas Code ANS Z223.1/

NFPA 54 Air for Combustion and Ventilation

for required size of ventilation grills or ducts.

Ventilation Air From Outdoors

Provide extra fresh air by using ventilation

grills or ducts. You must provide two perma-

nent openings: one within 12" of the ceiling

and one within 12" of the oor. Connect these

items directly to the outdoors or spaces open

to the outdoors. These spaces include at-

tics and crawl spaces. Follow the National

Fuel Gas Code ANS Z223.1/NFPA 54 Air for

Combustion and Ventilation for required size

of ventilation grills or ducts.

IMPORTANT: Do not provide openings for

inlet or outlet air into attic if attic has a thermo-

stat-controlled power vent. Heated air entering

the attic will activate the power vent.

NOTICE: This rebox in combi-

nation with unvented log sets

are intended for use as supple-

mental heat. Use along with

your primary heating system.

Do not install them as your pri-

mary heat source. If you have

a central heating system, you

may run system’s circulating

blower while using appliance.

This will help circulate the heat

throughout the house. In the

event of a power outage, you

can use unvented logs as your

primary heat source.

WARNING: A qualied ser-

vice person must install rebox.

Follow all local codes.

WARNING: Never install the

rebox

• in a bedroom or bathroom

• in a recreational vehicle

• where curtains, furniture,

clothing or other ammable

objects are less than 42" from

the front, top or sides of the

rebox

• in high trafc areas

• in windy or drafty areas

www.SuperiorFireplaces.US.com

126706-01A 9

CAUTION: Log appliances

installed in this rebox create

warmair currents.These currents

move heat to wall surfaces next

to rebox. Installing rebox next

to vinyl or cloth wall coverings or

operating rebox where impuri-

ties(such as, butnot limited to,to-

bacco smoke, aromatic candles,

cleaning uids, oil or kerosene

lamps, etc.) in the air exist, may

discolor walls or cause odors.

IMPORTANT: Vent-free gas log appliances

add moisture to the air. Although this is bene-

cial, installing rebox in rooms without enough

ventilation air may cause mildew to form from

too much moisture. See Air for Combustion

and Ventilation, page 6.

IMPORTANT: Make sure the rebox is level.

If rebox is not level, log set will not work

properly.

Note: Your Vanguard rebox is designed to

be used in zero clearance installations. Wall

or framing material can be placed against any

exterior surface on the rear, sides or top of

your rebox, except where standoff spacers

are integrally attached. If standoff spacers

are attached to your rebox, these spacers

can be placed directly against wall or fram-

ing materials.

Use dimensions shown for rough openings to

create the easiest installation (see Built-In or

Internal Wall Firebox Installation, page 9).

INSTALLATION CLEARANCES

WARNING: Maintain the

minimum clearances. If you can,

provide greater clearances from

oor, ceiling and adjoining wall.

Carefully follow the instructions below. This

will ensure safe installation.

Minimum Wall and Ceiling Clearances

A. Clearances from edge of liner to any

combustible wall should not be less than

8" (see Figure 5).

B. Clearances from top of rebox opening to

the ceiling should not be less than 42".

INSTALLATION

Continued

C. When the rebox is installed on carpet-

ing or other combustible material, other

than wood ooring, the rebox should be

installed on a metal or wood panel extend-

ing the full width and depth of enclosure.

D. Clearances from the bottom of rebox to

the oor is 0".

E. Clearances from open end of rebox to fac-

ing wall shall should not be less than 36".

CAUTION: Do not install re-

box directly on carpet or vinyl.

CAUTION: Use only the clear-

ances specied in this manual or

on the rebox rating plate.

Minimum clearances to combustibles are:

• Sides of outer casing 0" min.

• Drywall to sides and top of 0" min.

front face

• Ceiling to opening 42' min.

• Floor (see Minimum Wall 0" min.

and Ceiling Clearances, note C)

• Perpendicular walls 4' min.

Right and Left

• Distance to Facing Walls 36" min.

on Sides and End of Firebox

Figure 5 - Minimum Clearance Front View

42" Min.

0" to Wood

Floor

8" Min.

Min.

0" Min. Clearance to Upper Frame/Wallboard

Ceiling

Edge of

Brick Liner

4" Min. from the Perpendicular

Side Wall to the Edge of Facia

1/2" Min. Clearance

to Combustibles

24"

36" Minimum

from Edge of

Facial to

Facing Wall

on Open End

of Firebox

Figure 6 - Minimum Clearance - Top View

www.SuperiorFireplaces.US.com 126706-01A10

INSTALLATION

Continued

Mantel Clearances for Built-In

Installation

If placing custom mantel above built-in re-

box, you must meet the minimum allowable

clearance between mantel shelf and top of

rebox opening shown in Figure 7. These are

the minimum allowable mantel clearances

for a safe installation. Use larger clearances

wherever possible to minimize the heating of

objects and materials placed on the mantel.

CAUTION: Do not allow the

vent-free gas log appliance to

touch or extend beyond the

rebox screen.

If your installation does not meet the above

minimum clearances in Figure 7, you must:

• raise the mantel to an acceptable height,

• remove the mantel.

Supplied

Firebox

Hoods Must

Be Used at

All Times

Wire-mesh

Screen

Firebox Top

Mantel

Shelf

Combustible

Material 1

Max Thickness

Note: All vertical

measurements are

minimum distances

from top of fireplace

hood to bottom of

mantel shelf. These

minimum clearances

replace any other

recommended

clearances supplied

with your ANS Z21.11.2

approved gas logs.

Wall board or facing material (above firebox)

may be of combustible material, including

decorative mantel ornaments or other similar

projections off of the facing material.

Top Frame

(Combustible Material)

12" 15" 18"

7" Min.

Note: Fireplace shown as cross-section for clarity.

Mantel material may not be less than 7" from top of

hood. Do not cover louver openings.

BUILT-IN OR INTERNAL WALL

FIREBOX INSTALLATION

Built-in installation of this rebox involves

installing rebox into a framed-in enclosure.

This makes the front of rebox ush with wall.

If installing a mantel above the rebox, you

must follow the clearances shown in Figure

7. Follow the instructions below to install the

Figure 7 - Minimum Mantel Clearances

for Built-In Installation

4" Min.

43 3/4" Min.

36" Min. to

Facing Wall

22 3/4"

Min.

Facing

Wall

Wallboard

Gas Line

Facing Wall

(Base line)

Board

Base

40 1/4" Min.

Figure 8 - Framing for Built-In Firebox

Installation

rebox in this manner.

1. Frame in rough opening. The firebox

framing should be constructed of 2 x 4

lumber or heavier. Construct framing

using dimensions shown in Figure 8 and

9, page 11. It is recommended that the

framing be constructed rst and the unit

be placed in position. After sliding the unit

into place, the anges may be nailed to

the framing before applying the wallboard

to the exterior framing.

2. If the vent-free rebox is to be installed

directly on carpeting, tile (other than ce-

ramic) or any combustible material other

than wood ooring; the vent-free rebox

must be installed upon a metal or wood

panel extending the full width and depth

of the vent-free rebox.

3. If a raised platform is to be constructed,

ceiling clearances must be maintained.

4. Install gas piping to rebox location. See

Installing Gas Line and Connecting to Gas

Supply in log set owner’s manual.

5. Carefully set rebox in front of rough

opening.

Carefully insert rebox into rough opening.

7. Attach rebox to wall studs using nails

or wood screws through holes in nailing

ange (see Figure 10). Attach rebox to

board base through holes in rebox bot-

tom (see Figure 10).

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