Superior WRT4842RS User manual

Installation and Operation Instructions

Superior™ Indoor Wood Burning Fireplace

P/N 126604-01 Rev. A 02/2014

PFS

USC

Models

WRT4842RS

WRT4842WS WRT4842RH

WRT4842WH WRT4850RS

WRT4850WS WRT4850RH

WRT4850WH

P126604-01

SAVE THIS BOOK

This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains

information that will enable you to obtain replacement parts or accessory items when needed. Keep it with your other

important papers.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

Installateur : Laissez cette notice avec l’appareil.

Consommateur : Conservez cette notice pour consultation ultérieure.

This wood burning ﬁreplace complies with

UL127 CAN/ULC-S610-M87 standard as a

FACTORY BUILT FIREPLACE.

Ce foyer au bois est conforme aux UL 127 CAN/ULC-

S610-M87 norme comme une USINE CONSTRUITE

CHEMINÉE.

This ﬁreplace is approved for use as a wood burning ﬁreplace or for use with a vented gas log approved to

ANSI Z21.60 or Z21.84 standards or for use with a vent-free gas log heater approved to ANSI Z21.11.2 standard.

FOR CANADA: The authority having jurisdiction

(such as the municipal building department, ﬁre

department, etc.) should be contacted before

installation to determine the need to obtain a

permit.

POUR LE CANADA: L’autorité compétente (comme le

service municipal du bâtiment, les pompiers, etc.) doit

être contacté avant l’installation aﬁn de déterminer la

nécessité d’obtenir un permis.

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only)

or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated

on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁed kit is used.

WARNING: If the information in these

instructions is not followed exactly, a ﬁre or

explosion may result causing property damage,

personal injury or death.

AVERTISSEMENT : Assurez-vous de bien suivre les

instructions données dans cette notice pour réduire au

minimum le risque d’incindie ou d’explosion ou pour éviter

tout dommage matériel, toute blessure ou la mort.

—Do not store or use gasoline or other

ﬂammable vapors and liquids in the vicinity

of this or any other appliance.

—WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not

use any phone in your building.

• Immediately call your gas supplier from

a neighbor’s phone. Follow the gas

supplier’s instructions.

• If you cannot reach your gas supplier, call

the ﬁre department.

—Installation and service must be performed

by a qualiﬁed installer, service agency or the

gas supplier.

—Ne pas entreposer ni utilizer d’essence ni d’autres

vapeurs ou liquides inﬂammables dans le voisinage

de cet appareil ou de tout autre appareil.

—QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :

• Ne pas tenter d’allumer d’appareil.

• Ne touchez à aucan interrupteur. Ne pas vous

servir des téléphones se trouvant dans le bâtiment

où vous trouvez.

• Appelez immédiatement votre fournisseur de

gaz depuis un voisin. Suivez les instructions du

fournisseur.

• Si vous ne pouvez rejoindre le fournisseur de gaz,

appelez le service des incindies.

—L’installation et l’entretien doivent être assurés par un

installateur ou un service d’entretien qualiﬁé ou par

le fournisseur de gaz.

WARNING: Improper installation, adjustment, altera-

tion, service or maintenance can cause injury, property

damage or loss of life. Refer to this manual for assis-

tance or additional information. Consult a qualied

installer or local distributor.

TABLE OF CONTENTS

SAFETY

FOR YOUR SAFETY

• Do not store or use gasoline

or any other ammable vapors

or liquids in the vicinity of this

or any other appliance.

• Due to high temperatures, the

appliance should be located

out of trafc and away from

furniture and draperies.

• Do not place clothing or other

ammable materials on or near

the appliance.

• Never leave children unat-

tended when a re is burning

in the replace.

WARNING: Use solid wood

or processed solid fuel relogs

only. When processed wood fuel

re logs are used, do not poke or

stir the logs while they are burn-

ing. Use only re logs that have

beenevaluatedfor theapplication

in replace and refer to re log

warnings and caution markings

on packaging prior to use.

This replace is not intended to be

used as a substitute for a furnace

to heat an entire home. Use for

supplemental heat only.

IMPORTANT: Check local codes

before installing this replace.

Before beginning the installation of the

fireplace, read these instructions through

completely.

• ThisINNOVATIVEHEARTHPRODUCTS

fireplace and its components are safe

when installed according to this installation

manual.UnlessyouuseIHPcomponents,

which have been designed and tested for

thereplacesystem,youmaycauseare

hazard.

• TheINNOVATIVEHEARTHPRODUCTS

warrantywillbevoidedbyandIHPdis-

claims any responsibility for the following

actions.

a. Modification of the fireplace, com-

ponents, doors, air inlet system and

damper control.

b. Useofanycomponentpartnotmanu-

facturedorapprovedbyINNOVATIVE

HEARTHPRODUCTSincombination

withaIHPreplacesystem.

Properinstallationisthemostimportantstep

in ensuring safe and continuous operation

of the replace. Consult the local building

codes as to the particular requirements

concerned with the installation of all factory

builtreplaces.

WARNING: Do not install a

replace insert in this box unless

the manufacturer's instructions

with the insert specically state

this replace has been tested for

use with this insert.

Safety .................................................................. 2

Specications ...................................................... 3

FireplaceInstallation............................................ 5

VentingInstallation .............................................. 7

RefractoryPanelInstallation.............................. 12

OptionalGasLineInstallation............................ 13

PureFireInstallation........................................... 14

GlassDoorInstallation ...................................... 15

OperationandMaintenanceGuidelines ............ 16

PureFireEmissionsControlSystem.................. 17

TechnicalService............................................... 19

ReplacementParts............................................ 19

Parts ................................................................. 20

Accessories ....................................................... 24

SPECIFICATIONS

42" MODELS

OUTSIDE AIR

11/2" AIR SPACE

BACK AND SIDES

0" TO

BOTTOM

GAS LINE

KNOCKOUTS

12" EACH SIDE

COMBUSTIBLE

WALL BOARD

NO COMBUSTIBLE

MATERIAL ON FACE

MINIMUM 18" TO

PERPENDICULAR

SIDEWALL

HEARTH EXTENSION

66" X 20"

2" CHIMNEY AIRSPACE

CLEARANCE TO

COMBUSTIBLE MATERIAL

42"

23 1/2"

25 1/8"

22 3/4"

30 1/2"

29"

4 3/8"

15 3/4"

5/8"

17 5/8"

67"

61"

49"

30"

11"

58"

42"

51 1/8"

4 1/2"

3 1/2"

9 1/2"

10 1/2"

81/2"

13"

17"

OUTSIDE

AIR

ACCESS

GAS LINE

ACCESS

42" HEARTH

Figure 1 - 42" Models

www.SuperiorFireplaces.US.com 126604-01A4

SPECIFICATIONS Continued

50" MODELS

Figure 2 - 50" Models

50"

23 1/4"

33 1/8"

2" CHIMNEY AIRSPACE

CLEARANCE TO

COMBUSTIBLE MATERIAL

COMBUSTIBLE

WALL BOARD

NO COMBUSTIBLE

MATERIAL ON FA CE

0" TO

BOTTOM

OUTSIDE AIR

11/2" AIR SPACE

BACK AND SIDES

GAS LINE

KNOCKOUTS

12" EACH SIDE

MINIMUM 18" TO

PERPENDICULAR

SIDEWALL

HEARTH EXTENSION

74" X 20"

38 1/2"

28 1/2"

43/8"

17 5/8"

19 1/4"

24"

49"

30"

11"

61"

67" 58"

59"

50" 4 1/2"

3 1/2"

9 1/2"

10 1/2"

8 1/2"

13"

17"

GAS LINE

ACCESS

OUTSIDE

AIR

ACCESS

50" HEARTH

www.SuperiorFireplaces.US.com

126604-01A 5

FIREPLACE INSTALLATION

FRAMING

1. Frameopeningforreplaceusingdimen-

sions shown in Figures 3 and 4.

2. If replace is to be installed directly on

carpeting, tile (other than ceramic) or any

combustible material other than wood

ooring,replacemustbeinstalledupon

a metal or wood panel extending full width

anddepthofreplace.

3. Setreplacedirectlyinfrontofthisopen-

ingandslideunitbackuntilnailinganges

touch side framing.

4. Checklevelofthereplaceandshimwith

sheet metal if necessary.

5. Before securing fireplace to prepared

framing, ember protector (provided) must

be placed between hearth extension (not

supplied) and under bottom front edge of

replacetoprotectagainstglowingembers

fallingthrough.Ifreplaceistobeinstalled

on a raised platform, a Z-type ember pro-

tector (not supplied) must be fabricated to

t your required platform height. Ember

protectorshouldextendunderreplacea

minimum of 1 1/2".Emberprotectorshould

be made of galvanized sheet metal (28

gauge minimum to prevent corrosion.

6. Usingscrewsornails,securereplaceto

framingthroughangeslocatedonsides

ofreplace.

Figure 3 - Framing Dimensions

Figure 4 - Corner Installation

SELECTING LOCATION

To determine the safest and most efcient

locationforthereplace,youmusttakeinto

consideration the following guidelines:

1. Thelocationmustallowforproperclear-

ances (see Figures 5 and 6).

2. Consider a location where replace will

not be affected by drafts, air conditioning

ducts, windows or doors.

3. Alocationthatavoidscuttingofjoistsor

roof rafters will make installation easier.

4. An outside air kit is available with this

replace(seeOptional Outside Air Kit on

page 7).

MINIMUM CLEARANCE TO

COMBUSTIBLES

Backandsidesofreplace 11/2" min.*

Ceiling 42"min.

Frontofreplace 48"min.

Floor** 0" min.

Perpendicularwalltoopening 18"min.

Topspacers 0"min.

Mantel clearances

see Mantels, page 7

Chimneyouterpipesurface 2"min.

*Notrequiredatnailinganges

**Seestep2ofFraming

WARNING: Do not pack re-

quired air spaces with insulation

or other materials.

Minimum/Maximum Chimney Height for

Residential Installation

Minimum height of chimney, measured from

baseofreplacetouegasoutletoftermina-

tion,is16feetforstraightueorauewith

one elbow set. Maximum distance between

elbows is 6 feet. For systems with two elbow

sets, minimum height is 22 feet. Maximum

heightofanysystemis50feet.Thismeasure-

mentincludesreplace,chimneysectionsand

height of termination assembly at level of the

uegasoutlet(seeFigure16,page10).

71" (50" Models)

100" (50" Models)

65" (42" Models)

92" (42" Models)

86.5" (36" Models)

61" (36" Models)

Maintain 1 1/2"

Clearance

at Sides and

Back of Fireplace

1 1/2" Clearance

Not Required at

Nailing Flanges

30.125"

59" (50" Models)

58.125"

67.125"

51.25" (42" Models)

45.25" (36" Models)

28.250" (36" Models)

www.SuperiorFireplaces.US.com 126604-01A6

HEARTH EXTENSION

Ahearthextensionprojectingaminimumof

20" in front of and a minimum of 12" beyond

eachsideofreplaceopeningisrequiredto

protectcombustibleoorconstructioninfront

of replace. Fabricate a hearth extension

using a material which meets the following

specications: a layer of noncombustible,

inorganic material having a thermal conduc-

tivityofK=0.84BTUIN/FT,HR.F(orless)at

1" thick. For example, if the material selected

hasaKfactorof0.25,suchasglassber,the

following formula would apply:

0.25 x 1.0" = 0.30" thickness required

0.84

Thermalconductivity"K"ofmaterialscanbe

obtained from manufacturer or supplier of

noncombustiblematerial.Ifhearthextension

is to be covered, use noncombustible mate-

rial such as tile, slate, brick, concrete, metal,

glass,marble,stone, etc.Providea means

to prevent hearth extension from shifting and

sealgapbetweenreplaceframeandhearth

extension with a noncombustible material

(see Figure 5).

WARNING: Hearth extension

is to be installed only as shown

in Figure 4.

MANTELS

Amantelmaybeinstalledifdesired(seeFigure

6). Woodwork such as wood trims, mantels

or any other combustible material projecting

from front face must not be placed within 18"

of replace opening. Combustible materials

FIREPLACE INSTALLATION

Continued

Figure 5 - Hearth Extension

SealGap

Fireplace Front

EmberProtector

Fireplace Front

RaisedHearth

Fireplace Front

Elevated

EmberProtector

SealGap

Hearth

Extension

above18"andprojectingmorethan11/2" from

replacemustnotbeplacedlessthan21"from

the top opening of the replace (NFPA STD

211,Sec.7-3.3.3).

Mantels or any other combustible material

also may come up to side edge of black metal

faceofreplaceaslongasprojectionsfrom

front face fall within limit shown in Figure 6.

Figure 6 - Mantel Clearances to

Combustible Material

12 1/4"Ref.

Ref.

21" Min.

18" Min.

11/2" Max.

3"Nom.

33°

Combustible

Material

Safe

Zone for

Projectionof

Combustible

Materials

FireplaceOpening

Upper

Sectionof

Fireplace

FIREBOX

SAFE ZONE

TopViewofFireplace

3" Max.

4.5"

18" Min. to

Perpendicular

SideWall

11.5"

33° Combustible

Material Must

NotOverlap

Front Face

www.SuperiorFireplaces.US.com

126604-01A 7

Figure 8 - Lineal Gain

LINEAL GAIN

PART NO. DESCRIPTION GAIN

Georgian Fireplace 66 1/2

12-12DM

12-12HT PipeSection 10 5/8

18-12DM

18-12HT PipeSection 16 5/8

24-12DM

24-12HT PipeSection 23 5/8

36-12DM

36-12HT PipeSection 34 5/8

48-12DM

48-12HT PipeSection 46 5/8

RLT-12D

RLT-12HT RoundTermination 7 3/4

STL-12D SquareChase-Top

withSlipSection 7

to 15

*Thelinealgainfortheterminationsismea-

suredtotheuegasoutletheight.

Hemmed

End

12 3/8"

Stainless

InnerPipe

15"Galvanized

OuterPipe

ASSEMBLY AND INSTALLATION OF

DOUBLE WALL CHIMNEY SYSTEM

Eachdoublewallchimneysectionconsistsofa

galvanizedouterpipe,astainlesssteelinnerue

pipeandawirespacer.Thepipesectionsmust

be assembled independently as the chimney is

installed. When connecting chimney directly to

thereplace,theinneruepipesectionmust

beinstalledrstwiththe lancedsideup.The

outer pipe section can then be installed over

5theuepipesectionwiththe hemmedend

up.Pressdownoneachpipesectionuntilthe

lancessecurelyengagethehemonthereplace

starter.Thewirewillassuretheproperspacing

between the inner and outer pipe sections.

Figure 7 - Outside Air Kit

SecuretoCollarswithMetalTape,

ScrewsorStraps(Min.of1/4"x20"

in size)

AirInlet

Location

MustAllow

For Bushes

orSnow

VentHood

Requiredfor

WallInstallation

AirInlet

Eyebrow

VentedCrawlSpace

(CheckLocalCodes

BeforeInstallingina

VentedCrawlSpace)

CHIMNEY PIPE

The INNOVATIVE HEARTH PRODUCTS

chimney system consists of 12", 18", 24",

36" and 48" snap-lock, double-wall pipe seg-

ments, planned for maximum adaptability to

individual site requirements.Actual lengths

gained after tting overlaps must be taken

into consideration (lineal gain) and are given

inthelinealgainchart(seeFigure8).Lineal

Gainistheactualmeasurablelengthofapart

after two or more parts are connected. For

Canada,usechimneypartsdesignated"HT".

VENTING INSTALLATION

OPTIONAL OUTSIDE AIR KIT

(MODEL AK4/AK4F)

The installation of an outside air kit should

be performed during the rough framing of

thereplaceduetothenatureofit'slocation.

Outsidecombustionairisaccessedthrough

a vented crawl space (AK4F) or through a

sidewall(AK4).

CAUTION: Combustion air

inlet ducts shall not terminate

in attic space.

The maximum height for the

air vent can not exceed 3 feet

below the ue gas outlet of the

termination.

WARNING: The opening in

the collar around the chimney at

the top of the replace must not

be obstructed. Never use blown

insulation to ll the chimney

enclosure.

www.SuperiorFireplaces.US.com 126604-01A8

VENTING INSTALLATION

Continued

OFFSET

RISE CHIMNEY LENGTH

A B 12" 18" 24" 36" 48"

4 3/8" 16 3/8"

ELBOWSETONLY

9 3/4" 25 1/2"

12 3/4" 30 3/4"

15" 34 3/4"

18" 40"

1 1

21 1/4" 46 1/4"

23 3/4" 49 1/4"

1 1

27 3/4" 56 3/4"

30" 60 3/4"

1 1

33" 66"

36" 71"

1 1

38 1/4" 75"

41 1/4" 80 1/4"

1 1 1

45" 86 3/4"

46 3/4" 89 1/2"

1 1 1

51" 97"

1 1

53 1/4" 101"

56 1/4" 106 1/4"

59 1/4"111 1/2"

1 1 1

61 3/4" 115 1/2"

1 2

64 3/4" 120 3/4"

1 2

68 1/4" 127"

2 1

70" 130"

1 1 2

74 1/4" 137 1/2"

1 2 1

76 3/4" 141 1/2"

1 2 1

79 3/4" 146 3/4"

OFFSET CHART (22-50 FT. SYSTEM HEIGHT)

Figure 10 - Ceiling Support Pipe

12S-12DM

2" Min.

Straps

DetailA

ReturnElbow

DetailB

AngleFirestop

SeeDetailA

SeeDetailB

Continue to assemble chimney sections as

outlined above, making sure that both the

inner and outer pipe sections are locked to-

gether. When installing double wall snap-lock

chimney together, it is important to assure

the joint between the chimney sections is

locked. Check by pulling chimney upward

afterlocking.Thechimneywillnotcomeapart

Figure 9 - Elbow Offset

Screws

ifproperlylocked.Itisnotnecessarytoadd

screws to keep the chimney together (excep-

tion, see Figure 9).

USING ELBOW OFFSETS (30E-12DM)

Toachievedesiredoffset,youmayinstall

combinations of 12", 18", 24", 36" and 48"

length of double wall pipe (see offset chart

and Figure 9).

Chimney weight above offset rests on

return elbow. Straps must be securely

nailedtoraftersorjoists(seeFigure10,

detailsAandB).

3. Maximum length of pipe between sup-

ports(returnelbow or12S-12DM)is 6'

ofanglerun.Maximumoftwo6'angle

run sections per chimney system (see

Figure 11, page 9).

4. Allpipeconnectionsbetweentheoffset

and return must be secured with two

screws on the outer pipe only (see

Figure 9). Do not penetrate the inner

stainless.

www.SuperiorFireplaces.US.com

126604-01A 9

VENTING INSTALLATION

Continued

FIRESTOP SPACERS (FS-10)

Firestop spacers are required at each point

where the chimney penetrates a oor space.

Their purpose is to establish and maintain

the required clearance between the chimney

and the combustible materials. When the pipe

passes through a framed opening into a living

spaceabove,therestopmustbeplacedonto

the ceiling from below as shown in Figure 12.

They also provide complete separation from

one oor space to another or attic space as

required by most codes. When the double wall

pipe passes through a framed opening into an

atticspace,therestopmustbeplacedintoan

atticoorasshowninFigure13.

Figure 12 - Firestop Spacer with Living

Space Above Ceiling

Figure 13 - Firestop Spacer with Attic

Space Above Ceiling

Existing

Ceiling

Frame

Firestop

Spacer

Screwsor

Staples

(Min. of 8)

Firestop

Spacer

ScrewsorStaples

(Min. of 8)

PENETRATING ROOF

Tomaintaina2"clearancetothepipeona

roof with a pitch, a rectangular opening must

be cut.

1. Determinecenterpointthroughwhichpipe

will penetrate roof.

2. Determine center point of roof. Pitch is

distance the roof drops over a given span,

usually12".A6/12pitchmeansthatroof

drops 6" for each 12" measured horizon-

tally down from roof rafters.

3. Useroofopeningchart(Figure14,page

10) to determine correct opening length

andashingrequired.

4. Removeshingles aroundopeningmea-

sured.Cutoutthissection.

Existing

Ceiling

Frame

Figure 11 - Typical Offset Terminations

Return

Elbow

Offset

Elbow

Return

Elbow

Offset

Elbow

6'Max.

Return

Elbow

Offset

Elbow

Offset

Elbow

Return

Elbow

A B C

Offset

Elbow

Ceiling

SupportPipe

12S-12DM

Return

Elbow

www.SuperiorFireplaces.US.com 126604-01A10

VENTING INSTALLATION

Continued

Pitch Slope Opening

"A" Max.

Used Flashing

Model No.

Flat 0° 19.5" V6F-10DM

0-6/12 26.6° 22' V6F-10DM

6/12-12/12 45.0° 27" V12F-10DM

5. Add next sections of pipe until end

penetrates roof line. Check to see that

properclearancesaremaintained.Extend

chimney by adding sections of double wall

pipe until pipe is minimum of 30" above

highestpointofroofcutout.Termination

and chimney must extend a minimum of

36" above highest point where it passes

through roof.

19.5" Min. 30" Min.

2" Min.

Opening "A"

Figure 14 - Roof Opening Measurements

NailOnly

Outer

Perimeter

of Flashing

StormCollar

Flashing

Cone

UnderlapShingles

at Bottom

Overlap

ShinglesTop

andSidesOnly

Figure 15 - Flashing Installation

FLASHING INSTALLATION (V6F-10DM

OR V12F-10DM)

Determine the ashing to be used with the

roofopening chart.Slideashingoverpipe

until base is at against roof. Replace as

many shingles as needed to cover exposed

areaandashingbase.Secureinpositionby

nailingthroughshingles(seeFigure15).DO

NOTNAILTHROUGHFLASHINGCONE.

Storm Collar Installation (SC2-1)

Placestormcollaroverpipeandslidedown

until it is snug against the open edge of the

ashing (see Figure 16).Apply waterproof

caulk around the perimeter of the collar to

provide a proper seal.

Figure 16 - Storm Collar

Chimney

Pipe

Waterproof

Caulk

Storm

Collar Flashing

Installing Flashing on a Metal Roof

Wheninstallingtheashingonametalroof,

it is required that putty tape be used between

theashingandtheroof.Theashingmustbe

secured to the roof using #8 x 3/4" screws and

then sealed with roof coating to prevent leak-

agethroughthescrewholes.Aroofcoating

must also be applied around the perimeter of

theashingtoprovideaproperseal.

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