Stuart Turner Monsoon U1.5 bar Twin Guide

MONSOON

Installation, Operation & Maintenance

Instructions

Please leave this instruction booklet with the home owner as it contains important

warranty, maintenance and safety information.

Read this manual carefully before commencing installation.

This manual covers the following products:

Monsoon U1.5 bar Twin

Monsoon U4.0 bar Twin

Pt. No. 46505 Pt. No. 46505 ROI

Pt. No. 46411 Pt No. 46411 ROI

Pt. No. 46505 EXP

Pt. No. 46411 EXP

Monsoon U2.0 bar Twin

Monsoon U4.5 bar Twin

Pt. No. 46480 Pt. No. 46480 ROI

Pt. No. 46412 Pt No. 46412 ROI

Pt. No. 46480 EXP

Pt. No. 46412 EXP

Monsoon U3.0 bar Twin

Pt. No. 46410 Pt. No. 46410 ROI

Pt. No. 46410 EXP

FOR POSITIVE OR NEGATIVE HEAD APPLICATIONS

Please note images are representative only and may not portray

your model

CONTENTS

1PRODUCT DESCRIPTION .................................................................................1

2WARNINGS .................................................................................................... 2

3CHECKLIST .................................................................................................... 4

4REGIONAL SUITABILITY .................................................................................. 5

5PRE-INSTALLATION CHECK ............................................................................ 6

6IMPORTANT FACTS - READ BEFORE COMMENCING PUMP INSTALLATION....... 7

7LOCATION

G ENERAL ................................................................................... 9

8PUMP CONNECTIONS ................................................................................... 13

9ELECTRICAL INSTALLATION ..........................................................................18

10 COMMISSIONING ..........................................................................................23

11 MAINT ENANCE..............................................................................................25

12 TECHNICAL SPECIFICATION ......................................................................... 28

13 TROUBLE SHOOTING GUIDE ........................................................................ 30

14 THE MONSOON WARRANTY – 5 YEA RS.........................................................35

15 DECLARATION OF CONFORMITY...................................................................36

1PRODUC T DESCRIPTION

1.1 Product Description

Electric motor driven twin ended peripheral pumps complete with an automatic

control system, consisting of flow switches, pressure switch and pressure vessel

and electronic controls.

1.2 Application

Monsoon Universal pumps are suitable for positive or negative head installation

conditions. The pumps are designed for whole house pressure boosting

applications in vented stored water systems. Inlet pressures to the pump and

ambient temperatures must not exceed the values given in the technical

specifications.

1.3 Storage

If this product is not to be installed immediately on receipt, ensure that it is stored

in a dry, frost and vibration free location in its original packaging.

1.4 Environment Protection

Your appliance contains valuable materials which can be recovered or recycled.

At the end of the products’ useful life, please leave it at an appropriate local civic

waste collection point.

2WARNINGS

•This pump set must not be used for any other application

without the written consent of Stuart Turner Limited and in

particular, must not be connected directly to the mains

water supply.

•This appliance can be used by children aged from 8 years and

above and persons with reduced physical, sensory or mental

capabilities or lack of experience and knowledge if they have

been given supervision or instruction concerning use of the

appliance in a safe way and understand the hazards involved.

•Children shall not play with the appliance.

•Cleaning and user maintenance shall not be made by children

without supervision.

•WARNING - Washer/condenser dryers and condenser dryers.

The pump must not be used in the water supply line to a

washer/condenser drier or a condenser drier, which uses a

constant flow of cold water to aid the condenser drying

process, as damage can occur to the pump. If in doubt or for

further information contact Stuart Turner Ltd.

•The motor casing can become very hot under normal operating

conditions. Care must be taken to ensure it cannot be touched

during operation.

•The electrical installation must be carried out in accordance

with the current national electrical regulations.

•The electrical installation must be installed by a qualified

person.

•In the interests of electrical safety a 30 mA residual current

device (R.C.D. not supplied) should be installed in the supply

circuit. This may be part of a consumer unit or a separate unit.

•Maximum head (closed valve) U1.5 bar twin-15 metres, U2.0 bar

twin-20 metres, U3.0 bar twin-30 metres, U4.0 bar

twin-40 metres, U4.5 bar twin-45 metres.

•Before starting work on the electrical supply ensure power

supply is isolated.

•DO NOT allow the supply cord to contact hot surfaces,

including the motor shell, pump body or pipework. The cord

should be safely routed and secured by cable clips.

•This appliance must be earthed via the supply cord, which

must be correctly connected to the earth point located in the

terminal box.

•The supply cord and internal wiring within the terminal box

are routed and secured to ensure compliance with the

electrical standard EN 60335-1. It is essential that prior to

any disturbance of this internal wiring, all cable routing and

securing details are carefully noted to ensure re-assembly to

the same factory pattern is always maintained.

•If the supply cord is to be changed or is damaged, it must be

replaced with a special cord assembly available from Stuart

Turner or one of their approved repairers.

Please read installation details carefully as they are intended to ensure this product

provides long, trouble free service. Failure to install the unit in accordance with

the installation instructions will lead to invalidation of the warranty.

3CHECKLIST

IMPORTANT: With the pump removed from its packaging check for any damage

prior to installation. If any damage is found contact Stuart Turner Ltd within

24 hours of receipt.

Figure 1

Item

Description Qty

A Pump 1

B Hose & integral washer 4

C Tank & sealing washer 1

Your product may vary slightly from the illustration above.

4REGIONA L SUITABILIT Y

Before commencing installation, ensure the product you have purchased is

correct for your region, to avoid invalidating the warranty.

Check the part number:

Example:

UK product Pt. No. 46416

ROI product Pt. No. 46416 ROI

Export product Pt. No. 46416 EXP

This installation guide refers to UK pipework and pumps supplied with hoses

suitable for 22 mm pipework.

If you have purchased a product suitable for ROI (Republic of Ireland) it will be

supplied with hoses suitable for 21 mm pipework.

If you have purchased a product suitable for Export it will be supplied with hoses

suitable for G ¾ connections.

5PRE-INSTALLATION CHECK

Figure 2

Note: This image is for reference only.

The pressure vessel (Figure 2) is factory fitted to the pump assembly.

To eliminate any risk that the vessel has lost its assembly torque and sealing ability

during transit, it must be checked prior to installation and should be hand tight.

Note: Do not overtighten pressure vessel.

Pressure

vessel

6IMPORTANT FACTS - READ BEFORE COMMENCIN G PUMP INSTALLATION

6.1 Water Storage Capacity

The hot and cold water storage capacitymust be sufficient to meet the flow rates

required by the pumped equipment and any other water using fittingsand

appliances, which may be operated simultaneously.

Ensure the pump is primed as described in the priming section before starting,

damage to the shaft seal will result otherwise. See Section 10 - Commissioning.

6.2 Water Temperature

The water entering the pump must be controlled as follows:

•The maximum allowable water temperature is 65 °C.

•The minimum allowable water temperature is 4 °C.

•DO NOT fit a pump if the hot water is heated via a method

whereby the water temperature cannot be controlled, such as

solar or solid fuel you must consult the TechAssist team on

+44 (0) 800 31 969 80.

6.3 Pipework

–

General

Secure pipework: Ensure pipework to and from pump is independentlysupported

& clipped to prevent forces being transferred to inlet and outlet branches of

pump.

Flux: Solder joints must be completed and flux residues removed prior to pump

installation (flux damage will void any warranty).

Pipework design: Care should be taken in the design of pipework runs to minimize

the risk of air locks e.g. use drawn bends rather than 90° bends.

•DO NOT introduce solder flux to flexible hoses, pumps or pump parts

manufactured from plastic.

•DO NOT allow contact with oil or cellulose based paints, paint

thinners or strippers, acid based descalents or aggressive

cleaning agents.

•DO NOT install a non-return valve, or devices which contain

non-return valves, in the suction (inlet) pipework to the pump. The

pump must be free to vent to the supply tank at all times.

•DO NOT bend the flexible hoses beyond 30°. They must be

installed as straight as possible.

•DO NOT connect this pump to the mains water supply.

6.4 Plumbing Installation Regulations

The plumbing installation must comply with the current water and building

regulations.

The plumbing installation must be installed by a qualified person.

6.5 Pressure Vessel

Pressure vessel is charged at the factory see Section 11.2- Maintenance for details.

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