Stuart Turner Stuart Guide

Installation, Operation & Maintenance

Instructions

Please leave this instruction booklet with the home owner as it contains

important guarantee, maintenance and safety information

Read this manual carefully before commencing installation.

This manual covers the following products:

Flood Kit

Pt. No. 46638

50 Hz

CE compliant product

STUART

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Cont ...

PRODUCT DESCRIPTION

Electric motor driven submersible pump with float switch control fitted with hose and

stored in a vented case for immediate use.

APPLICATION

The flood kit is designed for drainage and transfer of flood water in outdoor or indoor

applications.

The pump incorporates an integral float switch, which provides automatic pump

control in the form of a low level cut out to prevent the risk of the pump running dry.

The pump is suitable for dirty water applications and is capable of handling semi-solids

in suspension of up to 5 mm in diameter.

STORAGE

If this product is not to be installed immediately on receipt, ensure that it is stored in a

dry, frost and vibration free location in its original packaging.

CONTENTS Page

Checklist ...........................................................5

Important Facts – read before commencing installation ......................6

Location ............................................................7

Electrical Installation ..................................................9

Commissioning ......................................................10

Maintenance .........................................................11

Technical Specification ................................................13

Trouble Shooting .....................................................14

Guarantee ..........................................................15

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Cont ...

WARNINGS:

zThe pumps must not be used with salt water, sewage,

flammable, corrosive or explosive liquids

(eg. petroleum oil, petrol, thinners) grease, oils or

foodstuffs.

zThis pump set must not be used for any other

application without the written consent of Stuart

Turner Limited and in particular, must not be

connected directly to the mains water supply.

zThis appliance can be used by children aged from

8 years and above and persons with reduced

physical, sensory or mental capabilities or lack of

experience and knowledge if they have been given

supervision or instruction concerning use of the

appliance in a safe way and understand the hazards

involved.

zChildren shall not play with the appliance.

zCleaning and user maintenance shall not be made by

children without supervision.

zMaximum head (closed valve), 0.85 bar (8.5 metres).

zThe electrical installation must be carried out in

accordance with the current national electrical

regulations.

zThe electrical installation must be installed by a

qualified person.

zIn the interests of electrical safety a 30 mA residual

current device (R.C.D. not supplied) should be

installed in the supply circuit. This may be part of a

consumer unit or a separate unit.

zBefore starting work on the electrical supply ensure

power supply is isolated.

zIsolate all appliances in the water from the electrical

supply before putting your hands in the water.

zThis appliance must be earthed via the supply cord.

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Cont ...

zThe motor is provided with a factory fitted supply

cord and plug. This must be connected to the mains

supply via a 13 Amp double pole switched, socket

outlet in compliance with BS 1363–2.

zA plug with bared flexible cords is hazardous if

engaged in a live socket outlet.

zDo not run the pump dry.

zIn the unlikely event of mechanical seal failure

pollution of the liquid could occur due to the

leakage of lubricants.

zIf the supply cord is damaged, it must be replaced

by Stuart Turner Ltd or an official Service Agent to

avoid hazard.

Please read installation details carefully as they are intended to ensure this product

provides long, trouble free service. Failure to install the unit in accordance with the

installation instructions will lead to invalidation of the warranty.

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Cont ...

Your product may vary slightly from the picture above.

CHECKLIST

Item Description Qty Item Description Qty

Pump (in crate) 1 Circlip (fitted) 1

Elbow (fitted) 1 Crate (all parts inside) 1

Connector (fitted) 1 Lockable Lid (fitted to crate) 1

Lay flat hose 15 m

(fitted to pump) 1

Fig. 1

IMPORTANT: With the pump

removed from its packaging check

for any damage prior to installation.

If any damage is found contact Stuart

Turner Ltd within 24 hours of receipt.

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Cont ...

1 IMPORTANT FACTS: READ BEFORE COMMENCING PUMP INSTALLATION

A Water temperature

The water entering the pump must be controlled as follows:

1.11 The maximum allowable water temperature is 35 oC.

1.12 The minimum allowable water temperature is 4 oC.

B General

1.13 This unit comes completely fitted and ready to use and only requires the

hose/supply cable setting out (see Section 2.15).

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Cont ...

2 LOCATION  GENERAL

2.11 Access: For emergencies and maintenance the pump must be

easily accessible.

2.12 Do not run against a closed valve for periods longer than 5 minutes.

The water in and around the pump must not be allowed to freeze.

This will result in pump damage.

2.13 Do not under any circumstances use the supply cord fitted, as a

means to carry or lower the pump into position on installation.

Attach a rope sling to the handle.

2.14 When operating continuously to avoid overheating of the motor, the unit

must be installed in the vertical position and must be submerged to the

correct levels at all times. However, when the automatic float switch

option is selected, the pump may be operated partially submerged for

short periods (see float switch operation section

for further details).

2.15 Setting up: Set up unit as shown below.

1. Open lid to access unit (Fig. 2).

2. Uncoil and feed both the

lay flat hose and the

supply cable through the

hole in the lid (Fig. 3).

3. Set switch to auto or

manual as required (see

Section 2.17).

FLOOD KIT

Stuart-TurnerLtd

RG92AD - ENGLAND

www.stuart-turner.co.uk

PART No:

Serial No:

46638

46638?

DutyHd: 0.83 bar @ 4 l/min

DutyHd: 0.10 bar @ 250 l/min

HeadMax: 8.5 metre

min

H:0.003 m

7 m

LOCK DIRECTION

UNLOCK DIRECTION

Fig. 2

4. Close lid ensuring the lay flat hose is not trapped or kinked.

5. Place unit in flood water (Fig. 4).

6. Lay the hose out to drainage area as required and ensure it is not trapped,

twisted or kinked.

The unit is now ready for use.

Note: The hose may require adjusting on start up to remove any kinks and

have a good flow from the unit.

Fig. 4

To mains

supply

Ensure hose is not

trapped, twisted

or kinked

To drainage

as required

Fig. 3

To mains

supply

drainage

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Cont ...

2.16 Float Switch: The pump incorporates an integral automatic float switch which

has two modes of operation, auto and manual.

The float switch consists of a float which moves up and down on a vertical

axis within a housing.

2.17 Float Switch Operation: The float switch operation mode is changed by

moving the selection lever (1) either up for the Manual position or down for

the Auto position.

2.18 Automatic Operation (Switch Position ‘Down’): The integrated float starts

and stops the pump automatically when the selection indicator is set to

automatic. It also provides a low level cut out to prevent dry running.

2.19 Manual Operation (Switch Position ‘Up’): To start the pump, lift the selector

lever (1) to the up position. This will cause the pump to run continuously.

In this condition the pump will empty the sump down to a level of 3–6 mm.

The pump must then be manually stopped to avoid dry running and pump

damage.

2.20 Water Levels:

Automatic Operation

Model Dim. A Dim. B

All 75 150

Model Dim. C

All 3–6 mm (see note)

Manual Operation

Note: Pump must be manually

stopped at this level to prevent

damage.

Fig. 5

Up for Manual

Down for

Automatic

START LEVEL

STOP LEVEL

Fig. 6

Auto

Mode

Manual

Mode

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Cont ...

3 ELECTRICAL INSTALLATION

3.11 Regulations: The electrical installation must be carried out in

accordance with the current national electrical regulations and

installed by a qualified person.

3.12 Safety: In the interests of electrical safety a 30 mA residual current

device (R.C.D. not supplied) should be installed in the supply

circuit. This may be part of a consumer unit or a separate unit.

3.13 Before starting work on the electrical supply ensure power supply is

isolated.

3.14 Isolate all appliances in the water from the electrical supply before

putting your hands in the water.

3.15 If the supply cord is damaged, it must be replaced by Stuart Turner

Ltd or an official Service Agent to avoid hazard.

3.16 If the pump is used to empty a swimming pool, the pump must not

be used when people are in the water. Flush after use to remove

the chlorine.

3.17 All motors are thermally protected by an integral auto-resetting thermotrip

and are rated for continuous use.

3.18 Earthing: This appliance must be earthed via the supply cord.

3.19 Connections: The motor is provided with a factory fitted supply cord and

moulded plug. This must be connected to the mains supply via a 5 Amp

double pole switched, socket outlet in compliance with BS 1363–2.

The socket outlet should be mounted in an easily accessible position and

should be labelled if confusion is possible, to allow easy identification of the

pump isolating switch.

3.20 Wiring Of Connection Unit:

The moulded plug fitted to this appliance is not waterproof - keep dry.

If the plug supplied is not suitable for your socket outlet, it should be cut off

and destroyed.

A plug with bared flexible cords is hazardous if engaged in a live socket

outlet.

The end of the flexible cord should be suitably prepared and correct plug

fitted, as follows:

The wires in the mains lead (supply cord) are coloured in accordance with the

following code:

Green and Yellow: Earth

Blue: Neutral

Brown: Live

As the colours of the wires in the mains lead of this appliance may not

correspond with the coloured markings identifying the terminals in your

connection unit proceed as follows:

zThe wire which is coloured green and yellow must be connected to the

terminal in the connection unit which is marked with the letter E or by the

earth symbol: or coloured green or green and yellow.

zThe wire which is coloured blue must be connected to the terminal which

is marked with the letter N or coloured black.

zThe wire which is coloured brown must be connected to the terminal

which is marked with the letter L or coloured red.

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Cont ...

3.21 Fuses: A 5 Amp fuse size should be used with the appropriate pump.

3.22 Supply Cord Extension: The pumps are fitted with a supply cord suitable for

outdoor and underwater use. The cord specification is as follows:-

Pump Type Cord Type Cord Length (m)

All Models HO5RN-F3 G 1.00 mm 10

4 COMMISSIONING

4.11 The pump chamber must be full of water at all times. Damage will result if

pump runs dry.

4.12 The pump must be submerged before starting. Take care when submerging

the pump to ensure all air is purged from the casing. This is done by slowly

submerging the pump and gently agitating whilst doing so. This will enable

any trapped air pockets to be released.

4.13 Turn on the electrical supply and water movement should be immediately

evident from pump outlet. If it is not, repeat step 4.12.

4.14 For Further Technical Support: Phone the Stuart Turner TechAssist team on

+44 (0) 800 31 969 80. Our staff are trained to help and advise you over the

phone.

Note: When pumps are installed in another manufacturers original equipment,

please contact the manufacturer for advice.

If an extension cord is necessary a cord of the proper type and rating must be

used.

In general for 230 volt pumps on distances up to 40 metres (inclusive of

original cord length) the same specification cord as fitted to the pump can

be used. For distances above 40 metres a larger cord size may be required

due to voltage drop and advice must be obtained based upon installation

details.

Any connectors or junction boxes must be specifically suited for outdoor use

and installed in accordance with manufacturers instructions.

Any cable routed underground must be protected to local standards.

This manual suits for next models

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