Star Micronics AsuraCPRNT User manual

ASR10

TECHNICAL MANUAL

[SECOND EDITION]

Getting started

is manual describes the thermal printer ASR10.

It is designed for use as a reference for periodic inspections and maintenance procedures to be executed

by service personnel. It is not intended for the general user. Users of this manual should have a basic

knowledge and understanding of the English language.

•is manual is divided into the following sections:

CHAPTER 1 Parts Replacement

CHAPTER 2 Maintenance and Lubrication

CHAPTER 3 Parts List

Important Information

Note the following precautions during work.

Note 1: Always wear safety gloves to prevent an injury as well as to prevent rust developing

on the device.

2: Never start a service when your hands are wet. This will prevent an electric shock as

well as rust developing on the device.

3: Always wear a wristband to prevent a damage by electrostatic discharge.

•Firstedition: May2013

 Secondedition:Oct.2013 Addoption(CutterCoverUnit)

Note

The contents of this manual are subject to change without notice.

CHAPTER 1

PARTS REPLACEMENT

is chapter explains disassembly and reassembly of the printer.

Note the following precautions during disassembly and reassembly.

1. Disconnect the printer power cord plug from the wall outlet before servicing it.

2. Always wear safety gloves to prevent an injury as well as to prevent rust developing on the device.

3. Never start a service when your hands are wet. This will prevent an electric shock as well as rust develop-

ing on the device.

4. Always wear a wristband to prevent a damage by electrostatic discharge.

5. Assembly is the reverse of disassembly unless otherwise specied.

6. Lubrication information is not provided in this chapter. Refer to item 2 of chapter 2.

Turning the Power O ..............................................2

1. Cutter Cover / Front Panel / Rear Cover ...........................3

2. Main Logic Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3. Cutter Unit......................................................4

4. Head ...........................................................5

5. Tilt Cover / Swivel Cover .........................................6

6. LCD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

7. Front Cover Unit ................................................ 8

8. Inner Cover / Lens / LED PCB .....................................9

9. Case Unit ......................................................10

. Platen Unit.....................................................10

. Stationary Knife................................................11

. Gears / Cover Open Switch......................................12

. Near End Sensor Unit...........................................12

l

Thejigsandtoolsandauxiliarypartsrequiredtocarryoutthereplacementsdescribedinthischapterareasfollows:

Requiredjigsandtools

Electricscrewdriver(Driverbit2)

Electricscrewdriver(Driverbit1)

Screwdriverforsmalltorqueapplication(Driverbit0)

E-ringholder3.0

E-ringdispenser3.0

E-ringholder4.0

E-ringdispenser4.0

Tweezers

Requiredauxiliaryparts Fastener

–2–

Beforestartingoperations,followthestepsbelowtoturnotheAsuraCPRNT.

Turning the Power O

①Tap the Shutdown button on the home screen.

② Select [Shutdown] from the displayed conrmation screen to turn o the AsuraCPRNT power.

Power

Restart

Shutdown

Cancel

1.0.0 05:19:20

Conﬁguere BarcodeReader SignageControl WebPrinting

Survey

Admin

ApplicationName ApplicationName ApplicationName

lHomeScreen

Shutdownbutton

–3–

1. Cutter Cover / Front Panel / Rear Cover

Requiredjigsandtools:Electricscrewdriver(Driverbit2)

(1) Turn off the printer and unplug it from the electri-

cal outlet.

(2) Front Panel 1

Bend the front panel slightly towards you to easily

remove section A.

(3) Removal

•Cutter cover 2

•Two screws 3

[ Tightening torque : 0.8±0.2 N.m]

•Rear cover 4

2. Main Logic Board

Requiredjigsandtools:Electricscrewdriver(Driverbit2)

(1) Turn off the printer and unplug it from the electri-

cal outlet.

(2) Remove the rear cover to the procedure described in

item 1.

(3) Removal

•Four screws 1

[ Tightening torque : 0.8±0.2 N.m]

•Board cover unit 2

•Two screws 3

[ Tightening torque : 0.8±0.2 N.m]

•Sub-shassis

•Ten connectors 5

•Head cable 6

•Four screws 7

[ Tightening torque : 0.8±0.2 N.m]

•Main logic board 8

–4–

3. Cutter Unit　　　　　　　　

Requiredjigsandtools:Electricscrewdriver(Driverbit2)

(1) Turn off the printer and unplug it from the electri-

cal outlet.

(2) Remove the cutter cover to the procedure described in

item 1.

(3) Remove the board cover unit to the procedure de-

scribed in item 2.

(4) Removal

•Connector

•Two screws 2

[ Tightening torque : 0.8±0.2 N.m]

•Cutter Unit 3

[ Caution in assembly ]

(1) Securely mount the spring on the position shown

inthegurebelow.

Note: The spring diameter varies depending on the

direction.Make sure the end with the small

diameter (φ 5.2) is securely attached to the

burring on the cutter unit.

(2) Check the head unit boss and the spring

mountingposition.

(3) Alignwiththehalfcutholesontheframe(two

points)andinstall.

(4) Afterinstalling,useapairoftweezerstocheck

thatthespringsaresteadyandinstalledinthe

correctpositions

Note1: The cutter unit and the stationary knife

must always be replace at the same time.

The stationary knife is included with the

cutter unit S-P.

For the installation position of the sta-

tionary knife , refer to the item 11.

Note2: Lubricate the cutter unit after re-place-

ment. (Refer to item2 of chapter 2.)

Burring

Makesurethecutterunittssecurelyintothehalf

cutholesontheleftandright.

–5–

4. Head　　　　　　　　

Requiredjigsandtools:Electricscrewdriver(Driverbit2)

(1) Turn off the printer and unplug it from the electri-

cal outlet.

(2) Remove the cutter unit to the procedure described in

item 3.

(3) Removal

•Head cable 1

•Head unit 2

•Two screws 3

[ Tightening torque : 0.8±0.2 N.m]

•Head holder 4

•Head

[ Caution in assembly ]

• Insert the head holder into the grooves on the

frame.(Ontheleftandright)

• Routetheheadcabletothefront.

–6–

5. Tilt Cover / Swivel Cover

(1) Turn off the printer and unplug it from the electri-

cal outlet.

(2) Move the tilt cover 1down as indicated by the arrows

in the illustration on the le so that the two tabs (in the

red circles) pop out.

(3) Remove the tilt cover 1.

(4) Tilt the LCD 2in the direction indicated by the arrow.

(5) Place your ngers under the LCD section on either side,

and then push the swivel cover 3forward to remove .

–7–

6. LCD　　　　　　　　

Requiredjigsandtools:Electricscrewdriver(Driverbit2)

(1) Turn off the printer and unplug it from the electri-

cal outlet.

(2) Remove the rear cover to the procedure described in

item 1.

(3) Remove the board cover unit to the procedure de-

scribed in item 2.

(4) Removal

•Screw

[ Tightening torque : 0.8±0.2 N.m]

•Wire

(5) Press the metal hook in the center of the connector 3,

and then remove the connector 3.

(6) Removal

•Four screws 4

[ Tightening torque : 0.8±0.2 N.m]

•LCD Unit 5

•Two screws 6

[ Tightening torque : 0.8±0.2 N.m]

(7) Unhook the tabs on the frame indicated by the red cir-

cles in the illustration, and then remove the LCD front

cover 7.

(8) Removal

•ree connectiors 8

•LCD

MetalHook

–8–

7. Front Cover Unit　　　　　　　　

Requiredjigsandtools:Electricscrewdriver(Driverbit2)

(1) Turn off the printer and unplug it from the electri-

cal outlet.

(2) Remove the each cover and the front panel to the pro-

cedure described in item 1.

(3) Remove the board cover unit to the procedure de-

scribed in item 2.

(4) Removal

•Two connectors 1

•Screw

[ Tightening torque : 0.8±0.2 N.m]

(5) Push the open lever3toward yourself to open the fornt

cover unit 4.

(6) Spread to the outside at B points (le/right) of front

cover unit 4.

[ Caution in assembly ]

• Unlockthecoverifitislocked.

Lever

Routethecable

betweenthecircuit

boardchassisand

thecase.

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