Smithco Spray Star 1010 User manual

Spray Star 1010

with Manual 3-Way Valve

August 2013

SN: 100549

Product Support: Hwy SS & Poplar Ave; Cameron WI 54822

1-800-891-9435 productsupport@smithco.com

Operator’s

Introduction Operation Schematics SprayingProcedures Nozzle Charts Reference

CONTENTS

Introduction...................................................................................1-9

Introduction..................................................................................1

Symbols...................................................................................2-3

SafePractices.............................................................................4

SafeSprayingPractices ..............................................................5

Specifications ..............................................................................6

OptionalEquipment .....................................................................6

Setup ..........................................................................................7

Controls&Instruments .............................................................8-9

Operation .................................................................................. 10-14

Spraying Procedure ................................................................. 15-21

SprayingIntroduction .................................................................15

TurfManagement.......................................................................15

Hose&HandgunSpraying.........................................................16

Nozzles ................................................................................ 16-17

CalibrationIntroduction ..............................................................18

TheNozzleChartMethod ..................................................... 19-20

The“128”Methood................................................................ 20-21

Nozzle Charts............................................................................ 22-27

NozzlePerformanceChart#1 ....................................................22

NozzlePerformanceChart#2 ....................................................23

NozzlePerformanceChart#3 ....................................................24

NozzlePerformanceChart#4 ....................................................25

NozzlePerformanceChart#5 ....................................................26

NozzlePerformanceChart#6 ....................................................27

Reference.................................................................................. 28-29

AbbreviationsandConversions ..................................................28

DeclarationofConformity...............................................................

Introduction

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INTRODUCTION

Thank you for purchasing a SmithcoSmithco

SmithcoSmithco

Smithco product.

Readthis manual and all othermanuals pertainingtotheSprayStar1000carefullyas they have safety,operat-

ing, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment dam-

age.

Keepmanualsinasafeplaceafteroperatorand maintenance personnel have read them. Right and left sides are

fromtheoperator’sseat,facingforward.

All SmithcoSmithco

SmithcoSmithco

Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering

parts. The serial number plate on the Spray Star 1000 is located on the right main frame, in front of the oil tank.

Refertoenginemanualforplacementofengineserialnumber.

Informationneededwhenordering replacementparts:

1. ModelNumberofmachine.

2. SerialNumberofmachine.

3. NameandPartNumberofpart.

4. Quantity of parts.

For easy access record your Serial and Model numbers here.

Introduction

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SYMBOLS

ParkBrake ParkBrake

Release HydraulicOil

Level

Choke-OpenChoke-ClosedHandThrottle

HourMeter HourMeter Fuse

GlowPlugGlowPlug-OffGlow Plug - On

RPM Gasoline Diesel

Water

Temperature

Light

EngineOil

Engine - Stop Engine - Start Engine-Run

No Electrical

Power

ElectricalPower

ReadOperator’s

Manual

Introduction

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SYMBOLS

NoSmoking MovingParts Manual

Operation

Pinch Point Step HotSurface

HydraulicFluid

Penetration LiftArm Tractor

Engage Disengage PTO

GroundSpeed Fast Slow

HHigh LLow FForward

RReverse NNeutral Warning

Danger

Caution

Up/RaiseDown/LowerUp/DownArrow

Introduction

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SAFEPRACTICES

1. It is your responsibility to read this manual and all publications associated with this machine.

2. Neverallowanyonetooperateorservicethemachineoritsoptionalequipmentwithoutpropertrainingand

instructions.Neverallowminorstooperateanyequipment.

3. Learntheproperuseof the machine, the location and purpose ofallthe controls and gauges before you

operatetheequipment.Working with unfamiliar equipment can lead to accidents.

4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears,

hands and feet. Operate the machine only in daylight or in good artificial light.

5. Inspect the area where the equipment will be used. Pick up all debris you can find before operating.

Bewareofoverheadobstructionsandundergroundobstacles. Stayalertforhiddenhazards.

6. Neveroperateequipmentthatisnot in perfect working order or without decals, guards, shields, orother

protectivedevicesinplace.

7. Never disconnect or bypass any switch.

8. Carbonmonoxideintheexhaustfumescanbefatalwheninhaled,neveroperateamachinewithoutproper

ventilation.

9. Fuel is highly flammable, handle with care.

10. Keepengineclean.Allow theengine to cool before storing and alwaysremovethe ignition key.

11. Disengagealldrivesandsetparkbrakebeforestartingtheengine.

12. Neveruse your hands to search foroil leaks. Hydraulic fluid under pressurecan penetrate the skin and

cause serious injury.

13. Thismachinedemandsyour attention.Topreventlossof control or tipping of the vehicle:

A. Use extra caution in backing up the vehicle. Ensure area is clear.

B. Do not stop or start suddenly on any slope.

C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.

D. Stay alert for holes in the terrain and other hidden hazards.

14. Beforeleaving operator’sposition:

A. Disengagealldrives.

B. Set park brake.

C. Shut engine offandremovetheignitionkey.

D. If engine has to run to perform any maintenance keep hands, feet, clothing and all other parts of body

awayfrommovingparts.

15. Keephands,feet and clothing away from moving parts. Waitforall movement to stop before you clean,

adjustorservicethe machine.

16. Keepthearea of operation clear of all bystanders.

17. Nevercarry passengers.

18. Stopenginebeforemakingrepairs/adjustmentsorchecking/addingoiltothecrankcase.

19. Use parts and materials supplied by Smithco only. Do not modify any function or part.

20. Use caution when booms are down as they extend out beyond the center line of the machine.

21. The tank is a confined space, take precaution.

These machines are intended for professional maintenance on golf courses, sports turf, and any other

area maintained turf and related trails, paths and lots. No guarantee as to the suitability for any task is

expressed or implied.

Introduction

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SAFESPRAYINGPRACTICES

Personsengagedin the handling, preparation or application of chemicals mustfollowacceptedpractices to

insurethesafetyof themselves and others,

1. WEAR protectiveclothingincluding:gloves,hat,respirator,eyeprotectionandskincoveringsuitablefor

protectionfromchemicalsbeingused.

2. BATHE thoroughly after any exposure to chemicals, giving particularattentiontoeyes,nose,earsand

mouth.

3. CLEAN equipmentandmaterialsin accordance with employer, municipalandstate regulations. Use only

approvedareasanddrains.

4. DISPOSE ofchemicalsandrinse solutions by approved and legal means.

5. PROVIDE methodsandmaterialsfor operators to wash eyes and hands immediately during thespraying

process.

6. PROVIDE methodsandmaterialsfor control, safe dilution and neutralization of chemical spills during

preparation,spraying,transportingandcleanup.

7. Always check and follow the directions and safety warnings of the chemicals to be used.

8. Securethedischarge lines before starting the pump.An unsecured dischargeline may whip.

9. Periodically inspect the pump and the system components.

10. Check hoses for weak or worn condition before each use. Make certain that all connections are tight and

secure.

11. Do not operate unit with leaks, frayed, kinked hoses or tubing. Repair or replace immediately.

12. Useonlypipe, hose and fittings rated for maximum pressure or pressureatwhichpressure relief valve is

set at. When replacing pipe, hose or fittings, use new product.

13. Do not operate a gasoline engine in an enclosed area. Be sure the area is well ventilated.

14. Donotuse these pumps for pumping water or other liquidsforhumanor animal consumption.

15. Do not pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc.

Do not use in explosive atmospheres. The pump should be used only with liquids

compatible with the pump component materials.

16. Besureallexposedmoving parts are guarded and that all coupling devices are securely attached before

applyingpower.

17. Before servicing, disconnect all power, make sure all pressure in the system is relieved, drain all liquids

from the system and flush.

18. Protectpumpfromfreezingconditionsby draining liquid and pumping rust inhibiting antifreeze solution

through the system, coating the pump interior.

19. TRANSPORT - Machine must be stopped to raise or lower booms. Because of cam sytem, if booms are

raisedintransittheycan fall forward or backward when coming to a stop or traveling onuneventerrain.

Introduction

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SPECIFICATIONS

WEIGHTSANDDIMENSIONS

Length 112"(285cm)

Width 70"(178cm)

Width With Boom Open 180"(457cm)

Height 48"(122cm)

Wheel Base 53" (135 cm)

Weight Empty 1200lbs(544kg)

Weight Full 2200 lbs(998 kg)

SOUNDLEVEL(DB)

At earlevel 88 dB

At 3 ft (0.914 m) 84 dB

At 30 ft (9.14 m) 72 dB

ENGINE

Make Kohler

Model# CommandCH25S

Type/Spec# PA68673

Horsepower 23.5 hp (17.78 kW)

Fuel Unleaded87OctaneGasolineMinimum

CoolingSystem AirCooled

LubricationSystem FullPressure

Alternator 25 amp

WHEELS&TIRE Front: Two 20 x 10.00 x 10 NHS Multi-Rib; 20 psi (1.4 bar)

Rear: Two 24 x 13.00 x 12 NHS Multi-Trac; 18 psi (1.3 bar)

SPEED

Forward Speed 0-8m.p.h.(0-12.8kph)

Reverse Speed 0-3m.p.h.(0-4.8kph)

BATTERY Automotivetype24F-12volt

BCIGroup Size 24

ColdCrankingAmps 575minimum

GroundTerminalPolarity Negative(-)

MaximumLength 10.25"(26cm)

Maximum Width 6.88" (17 cm)

MaximumHeight 10" (25 cm)

FLUIDCAPACITY

CrankcaseOil SeeEngineManual

Fuel 6 gallon(22.7liters)

HydraulicFluid 5gallon(19liters)

Grade of Hydraulic Fluid SAE 10W-40API Service SJ or higher Motor Oil

OPTIONALEQUIPMENT

10-365 WaterMeterKIt(gallons) 10-370 Water Meter Kit (liters)

10-377 Hose Reel Mounting Kit 10-378 FoamMarker

10-417 ChemicalCleanloadSafeFill System 10-419 Fresh Water Tank

10-422 HoseReel Mount Kit for Super Boom 15-622 WeatherCanopy

15-835 TankRisingDevice 30-141 26Gal Wash system with Electric Pump

16-129 ManualRewindHoseReel,200-foot/61-metercapacity

16-906 ElectricRewindHoseReel,200-foot/61-metercapacity

17-601 15'HDSuperBoom

10-160 15' Spray Boom

Introduction

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SETUP

TheSprayStar1000arrivesfromSmithco setupandreadyforservice. Depending on freight conditions the

battery may have to be installed.

The spray system is normally shipped attached to the 1000 Prime Mover. If a spray system is to be fitted to a

Prime Mover by a dealer or end user, assemble and attach the components in accordance with the parts draw-

ingsinthe Spray Star 1000 Parts/Service Manual.

1. Checkthetirepressure. The front are 20 psi(1.4 bar) and

rear tires are 18 psi (1.3 bar).

2. Battery is located under the seat. This is a negative ground-

ing system.

Connecting battery cables to the wrong post could

result in personal injury and/or damage to the

electrical system. Make sure battery and cables do

not interfere or rub on any moving part. Connect

red positive (+) cable (A) to battery first. When

disconnecting remove black negative (-) cable (B)

first.

3. Check hydraulic fluid level in tank located on the left side of

the seat. Remove cap and add SAE 10W-40API Service SJ or higher motor oil if necessary. Fluid level

shouldbe about 2-21/2" (5-6.4 cm)from the top of thetank when cold. DO NOTOVERFILL.

4. Fill fuel tank, located on the right side, with Unleaded 87 Octane gasoline (minimum).

Fuel is flammable, caution must be used when storing or handling it. Do not fill fuel tank

while engine is running or an enclosed area, fumes are explosive and dangerous to inhale.

DO NOT SMOKE while filling the fuel tank. DO NOT OVERFILL.

5. Machineshouldbegreasedbeforestarting,refertoSprayStar1000Parts/ServiceManualforlocation.

6. Attach the Spray Boom and any other Optional Equipment to the Prime Mover, in accordance with

instructions in the Spray Star 1000 Parts/Service Manual. The nozzles must be the correct distance above

theturf as described inTurf Spraying Guide.Thespray boom must operate properlyand the outer sec-

tions must break away safely if an object is struck by them, they must then return to normal operation

position.

7. Be sure to double check boom heights, nozzle spacing and displacement before spraying.

8. Machine is shipped with windshield washer fluid in Spray System to prevent freezing. Flush system

completely with clear water. Fill tank with water and retighten the four bolts used to hold the tank in place.

9. Readoperatinginstructionsbeforestarting.

Never allow pump to run dry! The valve on the suction side of the pump (between the pump

and tank) must be fully open whenever the pump is operated.

Introduction

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CONTROLS$INSTRUCMENTS

A. HourMeter-Thehourmeterindicateshoursofmachineoperation.Itoperatesonly when the ignition

switch is on.

B. Speedometer - The Speedometer indicates ground speed of the vehicle in miles per hour and kilometers

perhour.

C. Oil Light - The oil light should come on when the ignition is on without the engine running and go out when

the engine is running. The oil light will light when the oil pressure is low. If oil light should come on, shut

engineoffimmediatelyandfindthecause.

D. Ignition Switch - The ignition switch has three positions: Off - Run - Start.

E. TiltSteering-Holdleverdownandadjuststeeringwheeltodesiredpositionandreleaselever.

F. Buzzer - The buzzer sounds if the pump is running dry.

G. Lights - This rocker switch turns lights on by pushing on the top and off by pushing on the bottom.

H. Spray Pump - This rocker switch turns the spray pump on by pushing on the top and off by pushing on the

bottom.

I. Left Boom Switch - This rocker switch lifts and lowers the left

boom.

J. Right Boom Switch - This rocker switch lifts and lowers the right

boom.

K. Choke - The choke is used in starting the engine. Pull choke out to

close choke plate when starting a cold engine. Push in when

engine starts.Awarm engine may not require "choking" to start.

L. HandThrottle - The hand throttle is used to regulate enginespeed.

M. Park Brake - The park brake is only a parking brake. Pull back to

release, push forward to apply. Some adjustment can be made by

turning the knob clockwise to tighten and counter clockwise to

loosen.

This manual suits for next models

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