Smithco Star 1015 User manual
Spray Star 1015/1016
SharpShooter-Rate Sync w/ Envizo Pro II
with 15’ and 18’ Booms
Oct 2016
Operator’s
Product Support: Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 productsupport@smithco.com
CONTENTS
Introduction................................................................ 1-11
Introduction ................................................................. 1
Symbols................................................................... 2-3
Safety.......................................................................... 4
Safety Decal Location................................................. 5
General Safe Practices............................................... 6
Safe Spraying Practices ............................................. 7
Specifications.............................................................. 8
Optional Spray Equipment .......................................... 8
Set Up ......................................................................... 9
Controls & Instruments.........................................10-11
Operation ................................................................. 12-26
Operating Instructions.......................................... 12-14
Envizio Pro II Do’s and Don’ts................................... 14
SharpShooter-RateSync Console Features ............. 15
Initial Set Up of Envizio Pro II................................ 16-19
SharpShooter-Rate Sync Control ........................ 20-21
Spray Operation ................................................... 22-23
Re-Calibration of Flow Meter..................................... 22
SprayIntroduction ..................................................... 24
Turf Management ...................................................... 24
Hose & Handgun Spraying ........................................ 25
Nozzle Trouble Shooting ...................................... 25-26
Reference ................................................................ 27-32
Collection Times ....................................................... 27
Blended Pulse Tip Selection Guide ........................... 28
Declaration of Conformity ......................................29-30
Quick Reference .................................................................32
1
Introduction
PARTS MANUALS AVAILABLE ONLINEATsmithco.com
INTRODUCTION
Read this manual and all other manuals pertaining to the Spray Star 1000 carefully as they contain safety, oper-
ating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment
damage.
Keepmanualsin a safeplaceafteroperator andmaintenancepersonnelhave readthem.Rightand left sidesare
fromtheoperator’s seat,facingforward.
All SmithcoSmithco
SmithcoSmithco
Smithco machineshaveaSerialNumber and Model Number. Both numbers areneededwhenordering
parts. The serial number plate on the Spray Star 1000 is located on the left side in front of the front tire.. Refer to
enginemanualfor placementofengine serial number.Referto engine manualforplacement ofengineserial
number.
For product and accessory information, help finding a dealer, or to register your procuct please contact us at
www.Smithco.com.
Informationneededwhenorderingreplacementparts:
1. ModelNumberofmachine
2. SerialNumberof machine
3. NameandPart Numberofpart
4. Quantityofparts
For easy access record your Serial and Model numbers here.
CALIFORNIA
Proposition 65 Warning
Engineexhaustand someof itsconstituents
are known to the State of California to
cause cancer, birth defects, and other
reproductive harm.
WARNING
lb/kg Empty lb/kg Full
2
Introduction
PARTS MANUALS AVAILABLE ONLINEATsmithco.com
SYMBOLS
ParkBrake ParkBrake
Release HydraulicOil
Level
Choke-OpenChoke-ClosedHandThrottle
HourMeter Hour Meter Fuse
GlowPlugGlowPlug- OffGlow Plug - On
RPM Gasoline Diesel
Water
Temperature
Temperature
Light
EngineOil
Engine - Stop Engine - Start Engine -Run
No Electrical
Power
ElectricalPower
ReadOperator’s
Manual
3
Introduction
PARTS MANUALS AVAILABLE ONLINEATsmithco.com
SYMBOLS
NoSmoking MovingParts Manual
Operation
Pinch Point Step HotSurface
HydraulicFluid
Penetration LiftArm Tractor
Engage Disengage PTO
GroundSpeed Fast Slow
HHigh LLow FForward
RReverse NNeutral Warning
Danger
Caution
Up/RaiseDown/LowerUp/DownArrow
4
Introduction
PARTS MANUALS AVAILABLE ONLINEATsmithco.com
SAFETY
Readandunderstandthismanual and all safety signsbeforeoperatingand maintaining. Review the safety
instructionsandprecautionsannually.
TAKE NOTE! THIS SAFETYALERT SYMBOL FOUND THROUGHOUT THIS MANUALIS USED TO CALL
YOURATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONALSAFETYAND THE SAFETY OF
OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
SAFETY SIGNAL WORDS
Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The
appropriatesignalwordforeach has been selectedusing
thefollowingguidelines:
DANGER: Red.Indicatesanimminently hazardous situa-
tion that, if not avoided, will result in death or serious injury.
This signal word is to be limited to the most extreme
situations typically for machine components which, for
functionalpurposes,cannot be guarded.
WARNING: Orange. Indicatesapotentiallyhazardous
situation that, if not avoided, could result in death or serious
injury, and includes hazards that are exposed when guards
are removed. It may also be used to alert against unsafe
practices.
CAUTION: Yellow. Indicates a potentially hazardous
situation that, if not avoided, may result in minor or moder-
ate injury. It may also be used to alert against unsafe
practices.
IMPORTANT: Blue.Indicatesprocedureswhichshouldbe
followedtoavoiddamageto themachine.
Safety Alert Symbol
This symbol with a warning statement means:
“Warning, be alert! Your safety is involved!”
Carefully read the message that follows.
5
Introduction
PARTS MANUALS AVAILABLE ONLINEATsmithco.com
SAFETYDECALLOCATION
If Safety Decals** have been damaged, removed, become illegible or parts replaced
without decals, new decals must be applied. New decals are available from your autho-
rized distributor.
This is a list of decals located on the Spray Star 1000. Part number, description and location will help in reorder-
ing a decals.
A 10-367 Decal, Spray Star 1000 Right and LeftTank Sides
B 25-356 Decal,TirePressure 20psi All Wheels
C 25-352** Decal,BypassValve HangTagonpump
D 25-298** Decal,WarningHot TailpipeGuard
D 25-286** Decal,CrushPinch Hood - Back Edge, Both Sides
RHControlPanel
E 15-719** Decal,Speed Control LHControlPanel
27-093** Decal,OilLevel LHControlPanel
F 25-370** Decal,88dba LH Front Panel
15-463** Decal,SprayPump LHFrontPanel
G 15-672 Decal,DashPanel Dash Board
H 25-373 Decal, Smithco FrontNoseCone
I 27-077 Decal, Smithco SteeringWheel
J 10-414** Decal,ControlPanel RH ControlPanel
K 25-277** Decal,BatteryWarning SeatPanel
**SafetyDecalsRequired
A
A
B
B
BB
CD
D
E
FG
H
I
J
K
6
Introduction
PARTS MANUALS AVAILABLE ONLINEATsmithco.com
SAFEPRACTICES
1. It is your responsibility to read this manual and all publications associated with this machine.
2. Neverallowanyone to operateorservice themachineor its optionalequipmentwithout propertrainingand
instructions.Neverallow minors tooperateany equipment.
3. Learntheproper use of themachine,the location and purposeofall the controls andgaugesbeforeyou
operatetheequipment.Working with unfamiliarequipmentcan lead to accidents.
4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears,
hands and feet. Operate the machine only in daylight or in good artificial light.
5. Inspect the area where the equipment will be used. Pick up all debris you can find before operating.
Bewareofoverhead obstructionsandunderground obstacles.Stay alertforhidden hazards.
6. Neveroperateequipment that isnotinperfect working orderorwithoutdecals, guards, shields,orother
protectivedevicesin place.
7. Never disconnect or bypass any switch.
8. Carbonmonoxidein the exhaustfumescan befatalwhen inhaled, neveroperatea machinewithoutproper
ventilation.
9. Fuel is highly flammable, handle with care.
10. Keep engine clean.Allow the enginetocoolbefore storing and alwaysremovetheignition key.
11. Disengageall drivesandsetpark brakebeforestartingthe engine.
12. Never use your handstosearchfor oil leaks. Hydraulicfluidunderpressure can penetrate theskinand
cause serious injury.
13. This machine demandsyourattention.Topreventlossof control ortippingof the vehicle:
A. Use extra caution in backing up the vehicle. Ensure area is clear.
B. Do not stop or start suddenly on any slope.
C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.
D. Stay alert for holes in the terrain and other hidden hazards.
14. Beforeleavingoperator’sposition:
A. Disengageall drives.
B. Set park brake.
C. Shut engineoffandremovethe ignitionkey.
D. If engine has to run to perform any maintenance keep hands, feet, clothing and all other parts of body
awayfrommovingparts.
15. Keep hands, feetandclothingaway from movingparts.Waitfor all movementtostopbefore you clean,
adjustorservicethe machine.
16. Keep the areaofoperationclear of allbystanders.
17. Nevercarrypassengers.
18. Stopenginebeforemaking repairs/adjustmentsor checking/adding oiltothecrankcase.
19. Use parts and materials supplied by only. Do not modify any function or part.
20. Use caution when booms are down as they extend out beyond the center line of the machine.
21. The tank is a confined space, take precaution.
These machines are intended for professional maintenance on golf courses, sports turf, and any other
area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is
expressed or implied.
7
Introduction
PARTS MANUALS AVAILABLE ONLINEATsmithco.com
SAFESPRAYINGPRACTICES
Personsengagedinthe handling, preparationorapplicationof chemicals mustfollowacceptedpractices to
insurethesafetyof themselves andothers,
1. WEAR protectiveclothingincluding: gloves, hat,respirator,eyeprotectionand skincoveringsuitable for
protectionfromchemicals being used.
2. BATHE thoroughlyafterany exposure tochemicals,givingparticular attentiontoeyes,nose, ears and
mouth.
3. CLEAN equipmentandmaterialsin accordance withemployer,municipal andstateregulations.Useonly
approvedareas anddrains.
4. DISPOSE ofchemicalsandrinse solutions byapprovedand legal means.
5. PROVIDE methodsandmaterialsfor operators towasheyes and hands immediatelyduringthe spraying
process.
6. PROVIDE methodsandmaterialsfor control, safedilutionand neutralization of chemicalspillsduring
preparation,spraying,transporting andcleanup.
7. Always check and follow the directions and safety warnings of the chemicals to be used.
8. Securethedischargelines before startingthepump.An unsecureddischargelinemay whip.
9. Periodically inspect the pump and the system components.
10. Check hoses for weak or worn condition before each use. Make certain that all connections are tight and
secure.
11. Do not operate unit with leaks, frayed, kinked hoses or tubing. Repair or replace immediately.
12. Use only pipe,hoseandfittings rated formaximumpressure or pressure atwhichpressure relief valveis
set at. When replacing pipe, hose or fittings, use new product.
13. Do not operate any fuel engines in an enclosed area. Be sure the area is well ventilated.
14. Do not usethesepumpsfor pumping waterorotherliquids for humanoranimalconsumption.
15. Do not pump flammable or explosive fluids such as gasoline,
fuel oil, kerosene, etc.
Do not use in explosive atmospheres. The pump should be used
only with liquids compatible with the pump component materials.
16. Be sure allexposedmoving parts areguardedandthat allcouplingdevicesare securely attachedbefore
applyingpower.
17. Before servicing, disconnect all power, make sure all pressure in the system is relieved, drain all liquids
from the system and flush.
18. Protect pump fromfreezingconditions by drainingliquidand pumping rustinhibitingantifreezesolution
through the system, coating the pump interior.
19. TRANSPORT - Machine must be stopped to raise or lower booms. Because of cam system, if booms
areraisedintransit they canfallforward or backwardwhencomingto a stoporwhile traveling onuneven
terrain.
8
Introduction
PARTS MANUALS AVAILABLE ONLINEATsmithco.com
SPECIFICATIONS
WEIGHTSANDDIMENSIONS
Length 112" (285cm)
Width 70"(178cm)
Width With Boom Open 180"(457m)
Height 48"(122cm)
Wheel Base 53" (135 cm)
Weight Empty 1480lbs(675kg)
Weight Full 2248lbs(1025 kg)
SOUNDLEVEL(DBA)
Atearlevel 85dba
At 3 ft (0.914 m) 83dba
At 30 ft (9.14 m) 72dba
ENGINE
Make Briggs & Stratton
Model# 386447
Type /Spec# 0058G1
Horsepower 23HP(17kw)
Fuel Unleaded87Octane GasolineMinimum
CoolingSystem AirCooled
LubricationSystem FullPressure
Alternator 25Amp
WHEELS&TIRE Front: Two 20 x 10.00 x 10 NHS Multi-Rib; 20psi (1.4 bar)
Rear: Two 24 x 13.00 x 12 NHS Multi-Trac; 20 psi (1.4 bar)
PARKBRAKE HandOperatedLever, DiscsonRearAxleSpeed 0 to 3 mph (0-4.8 kph)
SPEED
Forward Speed 0-8 mph(0-12.8kph)
Reverse Speed 0-3 mph(0-4.8kph)
BATTERY Automotivetype24F-12 Volt
BCIGroup Size 24
ColdCrankingAmps 575minimum
GroundTerminalPolarity Negative(-)
MaximumLength 10.25"(26 cm)
Maximum Width 6.88" (17 cm)
MaximumHeight 10" (25 cm)
FLUIDCAPACITY
CrankcaseOil SeeEngine Manual
Fuel 6 gallon(22.7liters)
HydraulicFluid 5gallon (19 liters)
Grade of Hydraulic Fluid SAE 10W-40API Service SJ or higher Motor Oil
OPTIONALEQUIPMENT
10-417 ChemicalCleanloadSafeFill System 1002 203 Spray System
10-419 Fresh Water Tank 1008 440 Spray System
17-601 15'HeavyDuty Boom 1010 3-Way Manual System
15-835 Tank Rinsing System 1011 Sharp Shooter + 440 Spray System
17-585 18'HeavyDuty Boom 10-378 FoamMarker
10-370 Water Meter Kit (liters) 30-141 26 Gal. Wash System
10-365 Water Meter Kit (gallons)
10-422 Hose Reel Mount Kit
16-129 ManualRewindHose Reel,200-foot/61-metercapacity
16-906 ElectricRewindHose Reel,200-foot/61-metercapacity
This manual suits for next models
1
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