SMC Networks C96 Series User manual

By adopting a new cushion method (Air cushion + Bumper cushion),

Cycle time shortened

Bumper cushion reduces the metal noise that occurs when piston stops

Existing

Air cushion

Bumper cushion

Air cushion

Bumper cushion

NewNew +

Cushion stroke time

Shortened

*Compared with the existing C96 series (ø40, 100 stroke)

Lightweight

% Weight reduced

Series C96

ISO Cylinder

ø32, ø40, ø50, ø63, ø80, ø100

ISO Standard (15552)

CAT.ES20-242A

New Series C96

Combined

structure

Bumper cushion

Auto switch mounting bracket

Auto switch mounting screw

Phillips screwdriver Watchmaker’s

screwdriver

Hexagon wrench

(Width across flats

2.5 mm)

Hexagon wrench

(Width across flats

2.5 mm)

*Compared with the existing C96 series (ø40, 100 stroke)

Air cushion

OThe cushion stroke time can now be reduced with the double

cushioning, which improves the cycle time.

OThe bumper cushion reduces the metal noise that occurs when

the piston stops at the end of the stroke.

Improved handling performance

Small sized auto switch can be attached.

Tie-rod mounting

auto switch

Direct mounting

auto switch

Direct mounting auto

switch can be fixed to the

tie-rod with a dedicated

switch mounting bracket.

Auto switch mounting and mounting position adjustment can be made in a one way direction.

Solid state: D-M9lReed: D-A9l

D-M9lW

2-way

Existing New method

1-way

Bore size

(mm) NewNew C96 Reduction rate

32 0.65 13%

40 0.96 17%

50 1.57 13%

63 1.94 14%

80 3.12 13%

100 4.03 12%

(kg)

Weight reduced

Achieved weight reduction by changing rod cover shape

and piston structure

Air cushion

Bumper cushion

Rod end nut

can be screwed

up to TRP.

TRP

Various mounting bracket options

Mounting brackets can be combined according to the operating conditions.

ISO Cylinder

Piston rod

ball joint (KJ)

Rod clevis (GKM)

Floating

joint (JA)

Rod flange (F)

Axial foot (L)

Double clevis (D)

Clevis pivot

bracket (E)

Single clevis (C)

Double clevis

pivot bracket (DS)

Clevis pivot bracket

with ball joint (ES)

Single clevis

with ball joint (CS)

Single clevis

with ball joint (CS)

Head flange (G)

Axial foot (L)

Single clevis (C)

Series C96

Nil 2 pcs.

S1 pc.

33 pcs.

n“n” pcs.

Nil Without auto switch

C96S B 32 100

C96SD B S

32 100 M9BW

Auto switch

Number of auto switches

∗For applicable auto switches,

refer to the table below.

How to Order

Air cushion on both ends + Bumper cushion

Applicable Auto Switches/Refer to the WEB catalog or the Best Pneumatics No. 2 for further information on auto switches.

ø32, ø40, ø50, ø63, ø80, ø100

Air Cylinder: Standard Type

Double Acting, Single Rod

Series C96

∗1 Water resistant type auto switches can be mounted on the above models, but in such case SMC cannot guarantee water resistance.

∗Lead wire length symbols: 0.5 m ········· Nil (Example) M9NW

1 m ········· M (Example) M9NWM

3 m ········· L (Example) M9NWL

5 m ········· Z (Example) M9NWZ

∗Since there are other applicable auto switches than listed above, refer to the WEB catalog or the Best Pneumatics No. 2 for details.

∗For details about auto switches with pre-wired connector, refer to the WEB catalog or the Best Pneumatics No. 2.

∗The D-A9l/M9l/M9lW/M9lA auto switches are shipped together, (but not assembled).

(However, only the auto switch mounting brackets are assembled before shipment.)

With auto switch

(Built-in magnet)

Bore size

Mounting

∗

Mounting brackets are shipped

together, (but not assembled).

(except center trunnion type)

Cylinder stroke

(mm)

Refer to “Standard

Strokes” on page 4.

BBasic

LAxial foot

FRod ﬂange

GHead ﬂange

CSingle clevis

DDouble clevis

TCenter trunnion

32 32 mm

40 40 mm

50 50 mm

63 63 mm

80 80 mm

100 100 mm

Type Special function Electrical

entry

Indicator

light

Wiring

(Output)

Load voltage Auto switch model Lead wire length (m) Pre-wired

connector

Applicable

load

DC AC Tie-rod

mounting

Band

mounting

0.5

(Nil)

(M)

(L)

(Z)

Solid state auto switch

—

Grommet

Yes

3-wire (NPN)

24 V 5 V, 12 V —

M9N —VVVv v IC

circuit

Relay,

PLC

3-wire (PNP) M9P —VVVv v

2-wire 12 V M9B —VVVv v —

— — 100 V, 200 V J51 —V—V v —

Terminal

conduit

3-wire (NPN)

24 V

5 V, 12 V

—

—G39 ———— —

IC circuit

2-wire 12 V — K39 — — — — — —

Diagnostic indication

(2-color indication)

Grommet

3-wire (NPN) 5 V, 12 V M9NW —VVVv v IC

circuit

3-wire (PNP) M9PW —VVVv v

2-wire 12 V M9BW —VVVv v —

Water resistant

(2-color indication)

3-wire (NPN) 5 V, 12 V M9NA∗1—vvVv v IC

circuit

3-wire (PNP) M9PA∗1—vvVv v

2-wire 12 V M9BA∗1—vvVv v —

With diagnostic output

(2-color indication) 4-wire (NPN) 5 V, 12 V F59F —V—V v v IC

circuit

Magnetic ﬁeld resistant

(2-color indication)

2-wire

(Non-polar) —P4DW — — — V V v —

Reed auto switch

—

Grommet

Yes

3-wire

(NPN Equivalent)

— 5 V — A96 —V—V— — IC

circuit —

2-wire 24 V

12 V

100 V A93 —VVVV — —

Relay,

PLC

No 100 V or less A90 —V—V— —

IC circuit

Yes 100 V, 200 V A54 —V—V V —

—

No 200 V or less A64 —V—V— —

Terminal

conduit

Yes

— — A33 — — — — — PLC

100 V, 200 V —A34 ———— —

Relay,

PLC

DIN terminal

—A44 ———— —

Diagnostic indication

(2-color indication) Grommet — — A59W —V—V— —

ISO Standard (15552)

∗Solid state auto switches marked with “v” are produced upon receipt of order.

ISO Standard (15552) Air Cylinder: Standard Type

Double Acting, Single Rod Series C96

Bore size (mm) 32 40 50 63 80 100

Action Double acting

Fluid Air

Proof pressure 1.5 MPa

Max. operating pressure

1.0 MPa

Min. operating pressure

0.05 MPa

Ambient and ﬂuid

temperature

Without auto switch: –20 to 70°C (No freezing)

With auto switch : –10 to 60°C (No freezing)

Lubrication Not required (Non-lube)

Operating piston speed

50 to 1000 mm/s

Allowable stroke

tolerance

Up to 500 stroke: +2

0, 501 to 1000 stroke: +2.4

0 ,

1001 to 1500 stroke: +2.8

0 , 1501 to 2000 stroke: +3.2

Cushion Air cushion on both ends + Bumper cushion

Port size G1/8 G1/4 G1/4 G3/8 G3/8 G1/2

Mounting

Basic, Axial foot, Rod ﬂange,

Head ﬂange, Single clevis, Double clevis,

Center trunnion

Speciﬁcations

Minimum Stroke

for Auto Switch Mounting

Refer to “Minimum Stroke for Auto Switch

Mounting” on page 13.

Standard Strokes

Intermediate strokes are available.

Note) Please consult with SMC for longer strokes.

Accessories

*Do not use a piston rod ball joint (or ﬂoating joint) together with a single clevis with a ball joint

(or clevis pivot bracket with a ball joint).

Mounting Basic Foot Rod

ﬂange

Head

ﬂange

Single

clevis

Double

clevis

Center

trunnion

Standard Rod end nut V V V V V V V

Clevis pin — — — — — V—

Option

Piston rod ball joint

V V V V V V V

Rod clevis V V V V V V V

Rod boot V V V V V V V

Bore size

(mm)

Standard stroke

(mm)

Max.

stroke Note)

32 25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500 1000

40 25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500 1900

50 25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600 1900

63 25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600 1900

80 25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600, 700, 800 1900

100 25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600, 700, 800 1900

OUT IN

1 10 100 1000

100

1000

Maximum speed (mm/s)

Load mass (kg)

ø100

ø80

ø63

ø50

ø40

ø32

Bore

size

(mm)

Rod size

(mm)

Operating

direction

Piston

area

(mm2)

Operating pressure (MPa)

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

32 12 OUT 804 161 241 322 402 482 563 643 724 804

IN 691 138 207 276 346 415 484 553 622 691

40 16 OUT 1257 251 377 503 629 754 880 1006 1131 1257

IN 1056 211 317 422 528 634 739 845 950 1056

50 20 OUT 1963 393 589 785 982 1178 1374 1570 1767 1963

IN 1649 330 495 660 825 989 1154 1319 1484 1649

63 20 OUT 3117 623 935 1247 1559 1870 2182 2494 2805 3117

IN 2803 561 841 1121 1402 1682 1962 2242 2523 2803

80 25 OUT 5027 1005 1508 2011 2514 3016 3519 4022 4524 5027

IN 4536 907 1361 1814 2268 2722 3175 3629 4082 4536

100 25 OUT 7854 1571 2356 3142 3927 4712 5498 6283 7068 7854

IN 7363 1473 2209 2945 3682 4418 5154 5890 6627 7363

Bore size (mm) 32 40 50 63 80 100

Basic weight

Basic 0.43 0.64 1.09 1.42 2.32 3.15

Foot 0.16 0.20 0.38 0.46 0.89 1.09

Flange 0.20 0.23 0.47 0.58 1.30 1.81

Single clevis 0.16 0.23 0.37 0.60 1.07 1.73

Double clevis 0.20 0.32 0.45 0.71 1.28 2.11

Trunnion 0.71 1.10 1.73 2.48 4.25 5.95

Additional weight

per 50 mm of stroke

All mounting

brackets 0.11 0.16 0.24 0.26 0.40 0.44

Accessories Piston rod ball joint 0.07 0.11 0.22 0.40

Rod clevis 0.09 0.15 0.34 0.69

(N)

Note) Theoretical output (N) = Pressure (MPa) x Piston area (mm2)

(kg)

Theoretical Output

Weights

Allowable Kinetic Energy

(Example) Find the upper limit of rod end load

when an air cylinder of ø63 is operated

at 500 mm/s. From a point indicating

500 mm/s on the axis of abscissas, ex-

tend a line upward and ﬁnd a point

where it intersects with a line for the 63

mm bore size. Extend a line from the

intersection to the left and ﬁnd a load

mass 80 kg.

Calculation: Example) C96SD40-100C

OBasic weight ····························· 0.64 (kg) (Basic, ø40)

OAdditional weight ······················ 0.16 (kg/50 st)

OCylinder stroke ························· 100 (st)

OMounting bracket weight ·········· 0.32 (kg) (Double clevis)

0.64 + 0.16 x 100 ÷ 50 + 0.32 = 1.28 kg

Series C96

ø80, ø100

q e r y

t i w!2 !9 !4 !5 !6 !8 @2 !7 @0!3 @1

o !0

!1 !0

Bore size (mm) Kit no. Contents

32 CS95-32

Kits include items

!5, !7, !8, !9, @0.

40 CS95-40

50 CS95-50

63 CS95-63

80 CS95-80

100 CS96-100

No. Description Material Note

1 Rod cover Aluminum die-cast

2 Head cover Aluminum die-cast

3 Cylinder tube Aluminum alloy

4 Piston rod Carbon steel

5 Piston Aluminum alloy ø32 to ø63

Aluminum die-cast ø80, ø100

6 Cushion ring A Aluminum alloy

7 Cushion ring B Aluminum alloy

8 Cushion seal holder Aluminum alloy

9 Tie-rod Carbon steel

10 Tie-rod nut Steel

11 Flat washer Steel ø80, ø100

12 Rod end nut Steel

13 Cushion valve Resin

14 Bushing Bearing alloy

15 Cushion seal Urethane

16 Bumper Urethane

17 Wear ring Resin

18 Piston seal NBR

19 Rod seal NBR

20 Cylinder tube gasket NBR

21 Cushion valve seal NBR

22 Magnet

Replacement Parts/Seal Kit (Single rod)

*Seal kits consist of items !5, !7, !8, !9, @0 and can be ordered by

using the seal kit number corresponding to each bore size.

*The seal kit includes a grease pack (10 g for ø32 to ø50, 20 g for

ø63 and ø80, 30 g for ø100).

Order with the following part number when only the grease pack

is needed.

Grease pack part number: GR-S-010 (10 g), GR-S-020 (20 g)

Component Parts

Construction [First angle projection]

ISO Standard (15552) Air Cylinder: Standard Type

Double Acting, Single Rod Series C96

Series C96

ø80, ø100

ø32, ø40

øD

øB

ZZ + Stroke

L8+ Stroke

WHA

BGL2

L12

2x 4x RT

øB

2x 4x RT

Width across flats SW PL

Cushion valve

2x EE

port

Bore

size

(mm)

Stroke

range

(mm)

øB

d11

øD E EE G H KK L2L8L9L12 PL R RT

VA VD

WA WB

Up to 1000

22 30 16 12 47 G 1/8 28.9 48

M10 x 1.25

15 94 4 6 13 32.5

M6 x 1

8 10 4 4 4 7 26 146

Up to 1900

24 35 16 16 54 G 1/4 32.6 54

M12 x 1.25

17 105 4 6.5 14 38

M6 x 1

8 13 4 4 5 8.9 30 163

Up to 1900

32 40 16 20 66 G 1/4 32 69

M16 x 1.5

24 106 5 8 14 46.5

M8 x 1.25

— 17 4 4 6 5.1 37 179

Up to 1900

32 45 16 20 77 G 3/8 38.6 69

M16 x 1.5

24 121 5 8 16 56.5

M8 x 1.25

— 17 4 4 9 6.3 37 194

Up to 1900

40 45 17 25 99 G 3/8 38.4 86

M20 x 1.5

30 128 — 10 16 72

M10 x 1.5

— 22 4 4 11.5 6 46 218

100

Up to 1900

40 55 17 25 118 G 1/2 42.9 91

M20 x 1.5

32 138 — 10 18 89

M10 x 1.5

— 22 4 4 17 10 51 233

Dimensions

Basic: C96S (D) B C

Bore size Stroke

(mm)

[First angle projection]

ISO Standard (15552) Air Cylinder: Standard Type

Double Acting, Single Rod Series C96

XA + Stroke

4 x øAB

AO AO

SA + Stroke

Z+ 1/2 stroke

XV + 1/2 stroke

øTD

TL TM TL

4 x FB

WMF

ZF + Stroke MF

XD + Stroke LMR

Dimensions

Axial foot (L)

Center trunnion (T)

Head ﬂange (G)

Rod ﬂange (F)

Single clevis (C)

Double clevis (D)

Single clevis (C)

Double clevis (D)

Bore

size

(mm)

AH AO

AT AB SA XA

32 48 32 32 10 4.5

142 144

40 55 36 36 11 4.5

161 163

50 68 45 45 12 5.5

170 175

63 80 50 50 12 5.5

185 190

80 100 63 63 14 6.5

210 215

100 120 75 71 16 6.5

14.5

220 230

(mm)

Bore

size

(mm)

TM TL

e8 UW

L1XV Z

32 50 12 12 49 17

73 95

40 63 16 16 58 22

82.5 106.5

50 75 16 16 71 22

90 122

63 90 20 20 87 28

97.5 129.5

80 110 20 20 110 34

110 150

100 132 25 25 136 40

120 160

(mm)

Bore

size

(mm)

R TF FB E2UF W MF

32 32 64 7 50 79 16 10

40 36 72 9 55 90 20 10

50 45 90 9 70 110 25 12

63 50 100 9 80 120 25 12

80 63 126 12 100 153 30 16

100 75 150 14 120 178 35 16

(mm)

Bore

size

(mm)

MF ZF

32 10 130

40 10 145

50 12 155

63 12 170

80 16 190

100 16 205

(mm)

Bore

size

(mm)

L MR XD

h14

H14

32 26–0.2

–0.6 10 12

9.5

142 45 26 65

40 28–0.2

–0.6 12 15

160 52 28 75

50 32–0.2

–0.6 12 15

170 60 32 80

63 40–0.2

–0.6 16 20

190 70 40 90

80 50–0.2

–0.6 16 20

210 90 50 110

100 60–0.2

–0.6 20 25

230 110 60 140

(mm)

[First angle projection]

TG/2

øAB

øCDH9

Bore

size

(mm)

Part no. AB TG

±0.2 E TR AO AU AH AT R2Screw size

L5032

7 32.5 48 32 10 24 32 4.5 15 M6 x 16L

L5040

10 38 55 36 11 28 36 4.5 17.5 M6 x 16L

L5050

10 46.5 68 45 12 32 45 5.5 20 M8 x 20L

L5063

10 56.5 80 50 12 32 50 5.5 22.5 M8 x 20L

L5080

12 72 100 63 14 41 63 6.5 22.5 M10 x 20L

100

L5100

14.5 89 120 75 16 41 71 6.5 27.5 M10 x 20L

Bore

size

(mm)

Part no. D

H11

øFB TG

±0.2 E R MF TF UF L4Screw size

F5032

30 7 32.5 50 32 10 64 79 5 M6 x 20L

F5040

35 9 38 55 36 10 72 90 5 M6 x 20L

F5050

40 9 46.5 70 45 12 90 110 6.5 M8 x 20L

F5063

45 9 56.5 80 50 12 100 120 6.5 M8 x 20L

F5080

45 12 72 100 63 16 126 153 9 M10 x 25L

100

F5100

55 14 89 120 75 16 150 178 9 M10 x 25L

Bore

size

(mm)

Part no. E1EW TG1FL l1Ll2ød1øCD MR ød2R1

C5032

45 26

–0.2

–0.6

32.5 22 5 12 5.5 30 10 9.5 6.6 6.5

C5040

51 28

–0.2

–0.6

38 25 5 15 5.5 35 12 12 6.6 6.5

C5050

64 32

–0.2

–0.6

46.5 27 5 15 6.5 40 12 12 9 8.5

C5063

74 40

–0.2

–0.6

56.5 32 5 20 6.5 45 16 16 9 8.5

C5080

94 50

–0.2

–0.6

72 36 5 20 10 45 16 16 11 11

100

C5100

113 60

–0.2

–0.6

89 41 5 25 10 55 20 20 11 12

(mm)

*Supplied with 4 mounting screws.

(mm)

Dimensions: Mounting Brackets

Axial foot (L)

Flange (F, G)

Single clevis (C)

Series C96

Accessories

[First angle projection]

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