SMC Networks 4011 Series User manual

INSTRUCTION

MANUAL

sine

sierra

monitor

corporation

1991

Tarob

Court,

Milpitas,

95035

CONTENTS

Page

1.1

Products

Description

2.1

Installation

3.1

Calibration

3.2

Service

4.1

Specifications

SIERRA

MONITOR

CORPORATION

INSTRUCTION

MANUAL

PRODUCT

DESCRIPTION

1.1.1

Introduction

The

Model

4011

Single

Channel

Controller

has

been

designed

interface

industry

standard4-

20mA

Module

other

standard

Voltage/Current

Modules

(see

Specifications)

and

provide

the

user

with

two

independent

adjustable

alarm

levels.

Each

alarm

level

can

programmed

either

non-Latching

Latching

and

can

also

programmed

activate

either

when

the

input

level

GREATER

THAN

the

user

adjusted

alarm

level

LESS

THAN

the

user

adjusted

alarmlevel.

When

the

Model

4011

used

4-20m

signal

loop

controller

third

alarm

provided

which

detects

loop

current

being

less

than

3mA.

The

outputs

the

three

Alarms

are

SPDT

relays

with

contacts

rating

10A

28VDC

120VAC

and

are

independently

fused

5A.

The

front

panel

the

Model

4011

consists

1/2

digit

Liquid

Crystal

Display,

three

Alarm

LEDs,

Reset

Pushbutton,

four

display

selection

LEDs

and

Select

Pushbutton.

The

SELECT

button

steps

the

display

through

one

the

four

possible

selections

which

will

indicated

the

appropriate

illuminated

LED.

The

following

are

the

Display

selections:

CONC:

TheactualconcentrationLevel(Oto

100%

PPM).(Factory

Option

Available:

Any

scale

from

1,990

PPM)

ALM1:

Alarm

Level

user

adjusted

Alarm

Level

0-100%

PPM).

ALM2:

AlarmLevel2useradjustedAlarmLevel

(0-100%

PPM).

LOOP:

Actual

Loop

Current

(4-20mA).

The

three

alarm

indication

LEDs

the

front

panel

are

Trouble

(loop

current

less

than

3mA)

Alarm

Level

and

Alarm

Level

The

RESET

pushbutton

used

reset

the

relays

when

the

user

has

selected

Latching

Acknowledge

Mode.

The

Model

4011

packaged

1/8

DIN

Enclosure

(1.9H

3.8

6.5D

inches)

and

can

panel

mounted.

Wiring

connection

the

controller

via

two

piece

terminal

block

which

allows

disassembly

the

controller

without

disconnection

individual

wires.

The

controller

supplied

the

following

configurations.

-Model

4011-00:

Controller

4-20mA

input,

DC,

DIN

-Model

4011-10:

Controller

4-20mA

input,

AC,

DIN

1.1.2

Options

The

following

options

are

available

theModel

4011.

Power

Supply

Battery

Charger

Model4346:24VDC@

lAmppower

supply

with

trickle

charge

battery

charger,

(figure

IB)

Capable

po¬

wering

four

Model

4011

controllers.

Battery

Volt

6.5

Chart

Recorder

Singlechannel

impact

printchartrec¬

order

with

speed

per

hour.

Enclosures

Various

Nema

and

Explosion

Proof

Enclosures

are

available.

Model

Number:

4011

Single

Channel

4-20

Controller

Page:

Sierra

Monitor

Corporation

INSTRUCTION

MANUAL

2JL

INSTALLATION

2.1.1

Site

Preparation

Installation

The

Model

4011,

panel

mounted,

requires

3.58"Wx

1.69"H+/-

0.010"

cutout.

The

depth

required

behind

the

panel

8.0"

which

leaves

sufficient

space

connect

cables

the

rear

the

enclosure.

properly

grounded

outlet

within

feet

the

enclosure

required.

install

the

controller:

Remove

the

two

alien

screws

the

rear

the

enclosure

that

secure

the

panel

mounting

bars

the

side

the

enclosure.

Completely

remove

the

bars

and

insert

the

Model

4011

through

the

front

the

panel

cutout

Reinstall

the

panel

mounting

bars

and

the

alien

screws.

Tighten

alien

screws

until

the

Model

4011

se¬

curely

mounted

panel.

Connect

the

(DC+)

wire

the

power

supply

module

the

terminal

block

the

rear

the

Controller

marked

(P)

and

connect

the

(DC-)

wire

the

power

supply

module

the

terminal

block

the

rear

the

Controller

marked

(G)

(figure

IB).

Connect

alarm

control

devices

the

appropriate

relay

terminals.

recommended

that

AWG

wire

(minimum)

used

when

connecting

the

relay

contacts.

Connect

the

4-20mA

remote

Sensor

Module

the

terminal

block

labeled

“P”

(Power=+24

Vdc),

“S”

(Signal=

4-20mA)

and

“G”

(Ground).

The

“P”

and

“G”

positions

are

also

used

for

connecting

the

Power

Sup¬

ply.

external

alarm

acknowledge

rest

used

connect

momentary

switch

the

terminals

marked

“GND”

and

“ACK”

the

chart

recorder

output

used

connect

terminals

marked

“AOUT”,

“+12V”

and

“GND”

for

chart

recorder

power

and

signal.

Refer

the

Table

determine

the

correct

wire

gauge

for

the

distance

the

Sensor

Module

will

from

the

Model

4011

Controller.

The

manufacturer

recommends

Belden

cable

UL-1007

UL1015

the

appropriate

gauge.

Wire

Gauee

Maximum

Cable

Leneth(ft)

2,000

3,000

4,000

6,500

9,000

TABLE

CABLE

GAUGE

AND

LENGTH

Model

Number:

4011

Single

Channel

4-20

Controller

Page:

SIERRA

MONITOR

CORPORATION

INSTRUCTION

MANUAL

FIGURE

1-A

MODEL

4011

CONTROLLER(WITH

ADAPTER)

Model

Number:

4011

Single

Channel

4-20

Controller

Page:

Sierra

Monitor

Corporation

INSTRUCTION

MANUAL

2.1.2

Start-up

Procedure

After

all

the

wiring

has

been

installed

plug

the

Power

supply

into

outlet.

The

CONC

LED

(GRN

LED)

the

front

panel

should

and

the

LCD

should

displaying

00.0

the

loop

current

4ma

less.

not

make

sure

that

the

wiring

from

the

power

supply

correct.

the

unit

has

Power

Supply

with

trickle

charged

battery

connect

the

12v

battery

(see

figure

IB)

and

turn

power.

The

24v

LED

and

Battery

LED

should

ON,

not

check

for

blown

fuses.

any

fuses

are

blown

check

wiring

before

re-applying

power.

Alarm

and

Alarm

are

preset

the

factory

default

levels

10%

and

50%

full

scale

respectively.

Model

Number:

4011

Single

Channel

4-20

Controller

Page:

SIERRA

MONITOR

CORPORA

TION

INSTRUCTION

MANUAL

2.1.2.1

Alarm

Adjustments

change

the

alarm

levels

for

Alarm

and

Alarm

first

select

the

appropriate

Alarm

level

displayed

using

the

SELECT

button

step

through

the

choices

available.

loosen

the

two

thumbscrews

the

front

panel

remove

the

face

plate.

Alarm

adjustment

potentiometer

the

bottom

righthand

comer

and

above

Alarm

adjustment

potentiome¬

ter.

Using

small

jewelers

screwdriver

adjust

the

respective

potentiometer

until

display

shows

the

re¬

quired

setting.

When

Alarm

adjustments

are

complete

replace

front

panel

and

change

display

back

CONC

(figure

2).

NOTE:

There

deliberate

hysteresis

built

into

the

alarm

function

avoid

oscillation

when

the

input

(or

4-20mA

Calibrator)

remains

the

set

point.

This

hysteresis

will

cause

the

alarm

activate

the

set

point

and

turn

off

slightly

lower

level

than

the

set

point

(or

higher

level

alarm

level

programmed

activate

the

falling

edge).

2.1.2.2

Alarm

and

Relay

Configuration

Table

shows

the

positions

for

the

jumpers

set

for

each

alarm

function.

The

default

factory

settings

are

indicated.

change

settings

turn

OFF

all

power

sources

the

controller

and

unplug

terminal

block.

Remove

the

two

screws

the

upper

side

the

rear

clear

panel

and

slide

controller

board

out

the

case.

Lift

the

jumpers

using

needle

nose

pliers

and

remove/replace

them

required.

Model

Number:

4011

Single

Channel

4-20

Controller

Page:

Sierra

Monitor

Corporation

INSTRUCTION

MANUAL

■

Alarm

Latching

■

Alarm

Non

Latch

(factory)

■

Alarm

Latching

■

Alarm

Non

Latch

(factory)

■

Trouble

Alarm

Normally

Not

Energized

Trouble

Alarm

Normally

Energized

(factory)

■

Alarm

Low

Alarm

High

(factory)

■

Alarm

Low

Alarm

High

(factory)

■

Relay

and

Alarm

LED

Test

NOT

Enabled

(factory)

Relay

and

Alarm

LED

Test

Enabled

■

Stripchart

Power

OFF

(factory)

Stripchart

Power

Alarm

low

indicates

the

relay

will

energize

when

the

input

value

below

the

set

point.

Alarm

high

indicates

the

relay

will

energize

when

the

input

value

above

the

set

point.

____

TABLE

ALARM

AND

RELAY

JUMPER

POSITIONS

Model

Number:

4011

Single

Channel

4-20

Controller

Page:

SIERRA

MONITOR

CORPORATION

INSTRUCTION

MANUAL

2.1.2.3

Alarm

Test

test

Alarm

Relays

and

Alarm

status

LEDs

loosen

the

two

thumbscrews

the

front

panel

remove

the

face

plate.

The

TEST

jumper

block

located

between

the

two

alarm

adjustment

pots

the

display.

Using

small

jewelers

screwdriver

temporarily

short

the

jumper

posts

together.

See

Figure

All

three

alarm

relays

will

energized

and

the

three

ALARM

LEDs

will

turn

ON.

NOTE:

The

Trouble

relay

normally

ener¬

gized

loop

current

greater

than

3mA

and

will

remain

energized

when

the

TEST

jumper

block

temporarily

shorted.

Test

the

trouble

relay

removing

input

removing

all

system

power.

Page:

Sierra

Monitor

Corporation

INSTRUCTION

MANUAL

CALIBRATION

3.1.1

4-20mA

Calibration

the

Model

4011

only

required

the

CONC

display

does

not

read

00.0

+/-

00.2

with

4.00mA

loop

current

the

display

does

not

read

100.0

+/-

0.2

with

20.00mA

loop

current.

Turn

power

OFF

unit

Remove

front

panel

unscrewing

the

two

thumbscrews

and

removing

the

front

section.

remove

the

screws

the

top

left

and

right

comer

the

display

board.

Remove

the

display

board

with

the

ribbon

cables

connected

and

careful

not

have

any

part

the

circuit

board

touch

any

metal

surfaces.

Turn

power

unit.

Adjust

R10-20K

(OFFSET)

poten¬

tiometer

(see

figure

for

O.OOOv

+/-0.001

with

4.00mA

loop

current.

The

reading

the

display

when

set

CONC

should

00.0

+/-

00.2.

Adjust

R9-10K

(GAIN)

potentiometer

for

l.OOOv

+/-

0.001

TP2

with

20.000mA

loop

current.

The

reading

the

display

when

set

CONC

should

100.0

+/-

00.2.

4-20mA

LOOP-

FUSE

1/4

AMP

LOOP

CURRENT

4mA

0.400V

20mA

2.00V

INPUT

POWER

(14-30

POWER

SUPPLY

(—5.0V)

TROUBLE

5.0V

LOOP

3.0mA

O.OV

LOOP

3.0mA

ANALOG

SIGNAL

1/10

OUT

12V

AOf-H

3ienoai|

hlV

WIV

[iHH3

diS

13S3H

~^(n)

(

ff^

TROUBLE

ALM

RELAY

POWER

SUPPLY

(

5.0V)

DISPLAY

SIGNAL

(0-1V)

AMP

FAST-ACTING

FUSE

TROUBLE

ALARM

REF

0.300V)

ALARM

—

ALARM

LEVEL

ALARM

LEVEL

ALARM

LEVEL

ALARM

LEVEL

REFERENCE

(

2.49V)

FIRST:

APPLY

4mA

LOOP

CURRENT,

ADJUST

RIO

THAT

TP1

O.OOOV.

SECOND:

APPLY

20mA

LOOP

CURRENT,

ADJUST

FOR

1.000V

TP2.

FIGURE

4011

MODEL

4011

COMPONENT

LOCATOR

Model

Number:

4011

Single

Channel

4-20

Controller

Page:

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