Siemens SINUMERIK 828D Turning Quick start guide

Commissioning

___________________

SINUMERIK

SINUMERIK 828D

Commissioning

Commissioning Manual

Valid for:

CNC software Version 4.7 SP2

10/2015

6FC5397

-3DP40-5BA3

Preface

Fundamental safety

instructions

CNC commissioning

SINUMERIK Operate

Easy XML

SINUMERIK Integrate

Access MyMachine / OPC UA

SINUMERIK Integrate

Run MyScreens

Appendix

Siemens AG

Division Digital Factory

Postfach 48 48

90026 NÜRNBERG

GERMANY

Order number: 6FC5397-3DP40-5BA3

Ⓟ

11/2015 Subject to change

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by

personnel qualified

for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions.

Qualified personnel are those who, based on their training and experience, are capable of identifying risks and

avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are

required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Commissioning

Commissioning Manual, 10/2015, 6FC5397-3DP40-5BA3 3

Preface

SINUMERIK documentation

The SINUMERIK documentation is organized in the following categories:

●General documentation

●User documentation

●Manufacturer/service documentation

Additional information

You can find information on the following topics under the link

(www.siemens.com/motioncontrol/docu):

●Ordering documentation / overview of documentation

●Additional links to download documents

●Using documentation online (find and browse manuals/information)

Please send any questions about the technical documentation (e.g. suggestions for

improvement, corrections) to the following address:

(mailto:docu.motioncontrol@siemens.com)

My Documentation Manager (MDM)

Under the following link you will find information to individually compile OEM-specific

machine documentation based on the Siemens content: MDM (www.siemens.com/mdm)

Training

You can find information about the range of training courses under:

●SITRAIN (www.siemens.com/sitrain) - training courses from Siemens for automation

products, systems and solutions

●SinuTrain (www.siemens.com/sinutrain) - training software for SINUMERIK

FAQs

You can find Frequently Asked Questions in the Service&Support pages under Product

Support (www.siemens.com/automation/service&support).

SINUMERIK

You can find information on SINUMERIK under the following link:

(www.siemens.com/sinumerik)

Preface

Commissioning

4Commissioning Manual, 10/2015, 6FC5397-3DP40-5BA3

Target group

This documentation is intended for commissioning personnel.

The plant or system is readily assembled and wired. For the following steps, e.g. configuring

the individual components, the Commissioning Manual contains all necessary information or

at least references.

Benefits

The intended target group can use the Commissioning Manual to test and commission the

system or the plant correctly and safely.

Utilization phase: Setup and commissioning phase

Standard version

This documentation only describes the functionality of the standard version. Extensions or

changes made by the machine manufacturer are documented by the machine manufacturer.

Other functions not described in this documentation might be executable in the control

system. This does not, however, represent an obligation to supply such functions with a new

control system or when servicing.

Further, for the sake of simplicity, this documentation does not contain all detailed

information about all types of the product and cannot cover every conceivable case of

installation, operation or maintenance.

Technical support

Country-specific telephone numbers for technical support are provided in the Internet under

"Contact" (www.siemens.com/automation/service&support).

EC Declaration of Conformity

The EC declaration of conformity for the EMC directive can be found in the Internet under:

(http://support.automation.siemens.com/WW/view/de/10805517/134200)

Commissioning

Commissioning Manual, 10/2015, 6FC5397-3DP40-5BA3 5

Table of contents

Preface ................................................................................................................................................... 3

1 Fundamental safety instructions.............................................................................................................. 7

1.1 General safety instructions .......................................................................................................7

1.2 Handling electrostatic sensitive devices (ESD) ......................................................................10

1.3 Industrial security ....................................................................................................................11

1.4 Residual risks of power drive systems....................................................................................11

2 CNC commissioning.............................................................................................................................. 15

3 SINUMERIK Operate .......................................................................................................................... 369

4 Easy XML ........................................................................................................................................... 753

5 SINUMERIK Integrate Access MyMachine / OPC UA.......................................................................... 893

6 SINUMERIK Integrate Run MyScreens ............................................................................................... 931

A Appendix........................................................................................................................................... 1167

A.1 Documentation overview SINUMERIK 828D..................................................................... 1167

Table of contents

Commissioning

6Commissioning Manual, 10/2015, 6FC5397-3DP40-5BA3

Commissioning

Commissioning Manual, 10/2015, 6FC5397-3DP40-5BA3 7

Fundamental safety instructions

1.1

General safety instructions

DANGER

Danger to life due to live parts and other energy sources

Death or serious injury can result when live parts are touched.

•Only work on electrical devices when you are qualified for this job.

•Always observe the country-specific safety rules.

Generally, six steps apply when establishing safety:

1. Prepare for shutdown and notify all those who will be affected by the procedure.

2. Disconnect the machine from the supply.

–Switch off the machine.

–Wait until the discharge time specified on the warning labels has elapsed.

–Check that it really is in a no-voltage condition, from phase conductor to phase

conductor and phase conductor to protective conductor.

–Check whether the existing auxiliary supply circuits are de-energized.

–Ensure that the motors cannot move.

3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or

water.

4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or

short-circuiting or closing valves, for example.

5. Secure the energy sources against switching on again.

6. Ensure that the correct machine is completely interlocked.

After you have completed the work, restore the operational readiness in the inverse

sequence.

WARNING

Danger to life through a hazardous voltage when connecting an unsuitable power supply

Touching live components can result in death or severe injury.

•Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-

(Protective Extra Low Voltage) output voltages for all connections and terminals of the

electronics modules.

Fundamental safety instructions

1.1 General safety instructions

Commissioning

8Commissioning Manual, 10/2015, 6FC5397-3DP40-5BA3

WARNING

Danger to life when live parts are touched on damaged devices

Improper handling of devices can cause damage.

For damaged devices, hazardous voltages can be present at the enclosure or at exposed

components; if touched, this can result in death or severe injury.

•Ensure compliance with the limit values specified in the technical data during transport,

storage and operation.

•Do not use any damaged devices.

WARNING

Danger to life through electric shock due to unconnected cable shields

Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected

cable shields.

•As a minimum, connect cable shields and the cores of cables that are not used at one

end at the grounded housing potential.

WARNING

Danger to life due to electric shock when not grounded

For missing or incorrectly implemented protective conductor connection for devices with

protection class I, high voltages can be present at open, exposed parts, which when

touched, can result in death or severe injury.

•Ground the device in compliance with the applicable regulations.

WARNING

Danger to life due to fire spreading if housing is inadequate

Fire and smoke development can cause severe personal injury or material damage.

•Install devices without a protective housing in a metal control cabinet (or protect the

device by another equivalent measure) in such a way that contact with fire is prevented.

•Ensure that smoke can only escape via controlled and monitored paths.

Fundamental safety instructions

1.1 General safety instructions

Commissioning

Commissioning Manual, 10/2015, 6FC5397-3DP40-5BA3 9

WARNING

Danger to life through unexpected movement of machines when using mobile wireless

devices or mobile phones

Using mobile wireless devices or mobile phones with a transmit power > 1 W closer than

approx. 2 m to the components may cause the devices to malfunction, influence the

functional safety of machines therefore putting people at risk or causing material damage.

•Switch the wireless devices or mobile phones off in the immediate vicinity of the

components.

WARNING

Danger to life due to fire if overheating occurs because of insufficient ventilation clearances

Inadequate ventilation clearances can cause overheating of components with subsequent

fire and smoke. This can cause severe injury or even death. This can also result in

increased downtime and reduced service lives for devices/systems.

•Ensure compliance with the specified minimum clearance as ventilation clearance for

the respective component.

WARNING

Danger to life when safety functions are inactive

Safety functions that are inactive or that have not been adjusted accordingly can cause

operational faults on machines that could lead to serious injury or death.

•Observe the information in the appropriate product documentation before

commissioning.

•Carry out a safety inspection for functions relevant to safety on the entire system,

including all safety-related components.

•Ensure that the safety functions used in your drives and automation tasks are adjusted

and activated through appropriate parameterizing.

•Perform a function test.

•Only put your plant into live operation once you have guaranteed that the functions

relevant to safety are running correctly.

Note

Important safety notices for Safety Integrated functions

If you want to use Safety Integrated functions, you must observe the safety notices in the

Safety Integrated manuals.

Fundamental safety instructions

1.2 Handling electrostatic sensitive devices (ESD)

Commissioning

10 Commissioning Manual, 10/2015, 6FC5397-3DP40-5BA3

WARNING

Danger to life or malfunctions of the machine as a result of incorrect or changed

parameterization

As a result of incorrect or changed parameterization, machines can malfunction, which in

turn can lead to injuries or death.

•Protect the parameterization (parameter assignments) against unauthorized access.

•Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY

STOP or EMERGENCY OFF).

1.2

Handling electrostatic sensitive devices (ESD)

Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules

or devices that may be damaged by either electric fields or electrostatic discharge.

NOTICE

Damage through electric fields or electrostatic discharge

Electric fields or electrostatic discharge can cause malfunctions through damaged

individual components, integrated circuits, modules or devices.

•Only pack, store, transport and send electronic components, modules or devices in their

original packaging or in other suitable materials, e.g conductive foam rubber of

aluminum foil.

•Only touch components, modules and devices when you are grounded by one of the

following methods:

–Wearing an ESD wrist strap

–Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring

•Only place electronic components, modules or devices on conductive surfaces (table

with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

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