Siemens 540-103 User manual

Installation Instructions

Document No. 540-320

July 15, 2009

Constant Volume Controller—Electronic Output

24 V-AC

CEH

DO 1 DO 2 DO 3 DO 4 DO 5

NO C NO C NO C NO C NO C DO 6 DI 3 DI 2 FLN

TRUNK

NO C

POWER

TRUNK

TERMINATIONS

FLN TRUNK

TERMINATIONS

MOUNTING

HOLE

(2)

CONTROLLER

BOARD

COVER

MOUNTING

RAIL

DO LEDS

INPUT/OUTPUT TERMINATIONS

TRANSMIT LED

RECEIVE LED

AI 3 TX RX + - S

+-S

BST RTS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

TEC0200R6

BST LED ROOM TEMPERATURE

SENSOR/MMI PORT

AIR VELOCITY

SENSOR PORTS

Figure 1. Constant Volume Controller—Electronic Output.

Control Applications

2030, 2032, 2033

2130, 2132, 2133 (Secure Mode Applications)

Product Description

These instructions explain how to ﬁeld install or

replace a Constant Volume Controller—Electronic

Output with or without Secure Mode or optional

Autozero Module.

Shipping carton includes a controller assembly

(controller board and cover), a mounting rail,

Autozero Module and bracket (optional), and two

self-tapping screws.

Product Numbers

540-103 Constant Volume

Controller—Electronic Output

540-104 Constant Volume

Controller—Electronic Output

with Autozero Module

540-803 Constant Volume

Controller—Electronic Output

for Trane

...continued on next page

Item Number: 540-320-07, Rev. CA Page 1 of 6

Document No. 540-320

Installation Instructions

July 15, 2009

540-804 Constant Volume

Controller—Electronic Output

with Autozero Module for Trane

540-103C Constant Volume

Controller—Electronic Output

with Secure Mode

540-104C Constant Volume

Controller—Electronic Output

with Autozero Module and Secure

Mode

CAUTION:

Keep the unit in its static-proof bag until

installation.

Accessories

540-628P25

(pack of 25) Low cost temporary temperature

sensor that enables space control if

the permanent room or duct sensor is

not installed.

Parts for CE Compliance:

550-705 Clamp-on ferrite ﬁlter (10 pack)

588-100 series Approved 2-RJ11 RTS cable in 25’,

50’, or 100’ (7.6-m, 15.2-m, 30.48-m).

540-155 Metal Small Equipment Controller

Enclosure

550-002 Large Equipment Controller Enclosure

Warning/Caution Notations

CAUTION:

Equipment damage or loss of data may

occur if you do not follow the procedures

as speciﬁed.

Expected Installation Times

10 minutes.

Required Tools and Materials

• Flat-blade screwdriver (1/8-inch blade width).

•Smallﬂat-blade screwdriver

• Cabling and connectors. See the section.

• Cordless drill/driver set

Prerequisites

• MBC or RBC enclosure mounted with at least

one open slot on the C-BUS and AC power

connected.

• CE Compliance requirements met, if needed.

• Termination blocks installed, if any.

• Authorized modem installed if connection to a

public telephone network is required.

• One 115V or 230V receptacle (depending on

device) to power the Trunk Interface II.

If the controller is being installed on a box

with1ormorestagesofelectricheat,

the 550-809 MOV with pre-terminated

spade connectors must be installed across

the manufacturer-supplied airﬂow switch.

MOV’s can be installed at the time the

controller is factory mounted; coordinate

with the box manufacturer prior to order

placement. For ﬁeld installation, see Metal

Oxide Varistor Kit Installation Instructions

(540-986).

Instructions

All wiring must conform to NEC and local

codes and regulations.

1. Secure the mounting rail (Figure 1) in the

controller’s desired location.

2. Place the ESD wrist strap on your wrist and attach

it to a good earth ground.

3. Remove the controller from the static proof bag

and snap it into place on the mounting rail.

4. Connect the FLN (Figure 2).

Page 2 of 6 Siemens Building Technologies, Inc.

Document No. 540-320

Installation Instructions

July 15, 2009

FLN TRUNK

+-S

(SHIELD) (SHIELD)

(+)

(+)(-) (-)

TEC0470R1

Figure 2. FLN Wiring.

CAUTION:

Do not ground the shield.

5. Connect the point wiring (see Wiring Diagrams).

6. 540-104 and 540–104C: Install the Autozero

Module and connect the wires to DO6 (Figure 5).

See installation instructions 540-199.

7. Plug the room temperature sensor cable into the

RTS port (Figure 1).

8. Connect the power trunk (Figure 3). DO NOT

apply power to the controller.

E GRND

24 V HOT

24 V COMMON

C H EGRND WHEN THIRD TER-

MINATION IS PRESENT

POWER TRUNK

TEC0471R1

Figure 3. Power Trunk Wiring.

As a standard grounding procedure, ensure

that 3"-5" ground wire is connected directly

on the common terminal on the secondary

side of the 24 Vac transformer.

9. Connect the tubing from the air velocity sensor

pickups to the ports on the controller or Autozero

Module (Figure 5). Connect HI to HI and LO to

LO.

The installation is complete.

CE Compliance

If CE compliance is required, the Equipment

Controller must be mounted in a grounded metal

enclosure and a ferrite ﬁlter must be placed

approximately 1 cm from the end of the cable

being shielded (RTS cableand point wiring for AI3)

(Figure 4).

TEC0320R3

1- 2 cm

1Place the filter 1-2 cm

from the end of the cable

or wiring to be shielded.

2Wind the cable tightly

twice around the filter.

3Close the filter and wrap

with a zip tie.

Figure 4. Ferrite ﬁlter(s) for CE Compliance.

24 V-AC

CEH

DO 1 DO 2 DO 3 DO 4 DO 5

NO C NO C NO C NO C NO C DO 6 DI 3 DI 2

FLN

TRUNK

NO C AI 3

TX RX +-S BST RTS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

C H + - S

AIR VELOCITY

SENSOR PORTS

CONTROLLER

TEC0205R8

AIR VELOCITY

SENSOR PORTS

AUTOZERO

MODULE

Figure 5. Constant Volume Controller—Electronic

Output with Autozero Module.

Siemens Building Technologies, Inc. Page 3 of 6

Document No. 540-320

Installation Instructions

July 15, 2009

#8TAPPING SCREW HOLE

11/64 (4) DIA. CLEARANCE

EC0201R4

7-5/16 (186) 1-27/32

(47)

/16 (5)

7-11/16 (195)

4-1/8

(105)

DIMENSIONS IN INCHES

MILLIMETERS IN PARENTHESES

2 (51)

CLEARANCE REQUIRED

FOR PROPER INSERTION

OF POLYETHYLENETUBIN

Figure 6. Dimensions.

Wiring Diagrams

CAUTION:

The controller’s DOs control 24 Vac

loads only. The maximum rating is 12

VA for each DO. Use an interposing 24

Vac relay module (such as P/N such as

P/N 550-054) for any of the following:

• VA requirements higher than 12 VA

• Separate transformers to power the load

• Direct current (DC) power requirements

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

AUTOZERO MODULE (OPTIONAL)

OR SPARE DO

TEC2030WDR1

CCW

COMMON

DI 2

DO 6

DO 5

DO 4

DO 3

DO 2

DO 1

AI3 / DI3

SPARE DOS

DAMPER

ACTUATOR

WALL SWITCH (OPTIONAL)

OR SPARE DI (DRY CONTACT)

SPARE AI (100K THERMISTOR)

OR SPARE DI (DRY CONTACT)

Figure 7. Application 2030 and 2130 (CV Cooling

Only).

Page 4 of 6 Siemens Building Technologies, Inc.

Document No. 540-320

Installation Instructions

July 15, 2009

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

TEC2032WDR1

ELECTRIC HEAT STAGE 3

(OPTIONAL); OR SPARE DO

ELECTRIC HEAT STAGE 2

(OPTIONAL); OR SPARE DO

ELECTRIC HEAT STAGE 1; OR,

2-POSITION HEATING VALVE

AUTOZERO MODULE (OPTIONAL)

OR SPARE DO

CCW

COMMON

DI 2

DO 6

DO 5

DO 4

DO 3

DO 2

DO 1

AI3 / DI3

SPARE AI (100K THERMISTOR)

OR SPARE DI (DRY CONTACT)

DAMPER

ACTUATOR

WALL SWITCH (OPTIONAL)

OR SPARE DI (DRY CONTACT)

Figure 8. Application 2032 and 2132 (CV with Electric

Reheat).

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

CLOSED

OPEN

SPARE AI (100K THERMISTOR)

OR SPARE DI (DRY CONTACT)

AUTOZERO MODULE (OPTIONAL)

OR SPARE DO

TEC2033WDR1

CCW

COMMON

DI 2

DO 6

DO 5

DO 4

DO 3

DO 2

DO 1

AI3 / DI3

SPARE DO

WALL SWITCH (OPTIONAL)

OR SPARE DI (DRY CONTACT)

VALVE

ACTUATOR

DAMPER

ACTUATOR

Figure 9. Application 2033 and 2133 (CV Hot Water

Reheat).

Siemens Building Technologies, Inc. Page 5 of 6

Document No. 540-320

Installation Instructions

July 15, 2009

Information in this document is based on speciﬁcations believed correct at the time of publication. The right is reserved to make changes as

design improvements are introduced. Product or company names mentioned herein may be the trademarks of their respective owners.

Siemens Building Technologies, Inc. Your feedback is important to us. If you have Document No. 540-320

1000 Deerﬁeld Parkway comments about this document, send them to Country of Origin: US

Buffalo Grove, IL 60089-4513 SBT_technical.editor[email protected]. Page 6 of 6

U.S.A.

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