Siemens Sinumerik 840DiE sl User manual

Valid for

Control

SINUMERIK 840Di sl/840DiE sl

Software Version

System Software for 840Di sl/840DiE sl 1.4

01/2007 Edition

SINUMERIK 840Di sl

Manual

General Information 1

Hardware Descriptions 2

Design 3

EMC and ESD Measures 4

Power On and Power–Up 5

PLC Commissioning 6

Ethernet Communication 7

PROFIBUS Communication 8

Drive Commissioning

(SINAMICS) 9

Drive Commissioning

(SIMODRIVE) 10

NC Commissioning with

HMI Advanced 11

Alarm and Message Texts 12

Axis and Spindle

Test Run 13

Drive Optimization with

HMI Advanced 14

User Data Backup/

Standard Commissioning 15

Software Installation/

Update and Data Backup 16

License Management 17

Specific Data

and Functions 18

Small SINAMICS Glossary A

Abbreviations B

References C

EC Declaration of

Conformity D

SINUMERIK®documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the ”Remarks” column.

Status code in the ”Remarks” column:

ANew documentation.. . . . .

BUnrevised reprint with new Order No.. . . . .

CRevised edition with new status.. . . . .

Edition Order No. Remarks

10/2005 6FC5397–4CP10–0BA0 A

03/2006 6FC5397–4CP10–1BA0 C

01/2007 6FC5397–4CP10–2BA0 C

Trademarks

All product names mentioned may be trademarks or product designations of Siemens AG or their suppliers,

whose use by third parties for their own purposes may infringe the rights of the trademark owners.

We have checked the contents of this manual for agreement with the

hardware and software described. Nevertheless, differences might

exist and therefore we cannot guarantee that they are completely

identical. The data in this document is regularly checked and the

necessary corrections are included in the following editions.

Suggestions for improvement are also welcome.

Subject to change without prior notice.

Siemens–Aktiengesellschaft

Printed in the Federal Republic of Germany

3ls

01/2007

SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition

PREFACE

The SINUMERIK documentation is subdivided into 3 parts:

SGeneral Documentation

SUser Documentation

SManufacturer/Service Documentation

An overview of publications, which is updated monthly and also provides infor-

mation about the language versions available, can be found on the Internet at:

http://www.siemens.com/motioncontrol

Follow menu items – ”Support” –> ”Technical Documentation” –> ”Overview of

Documentation”.

The Internet version of DOConCD (DOConWEB) is available at:

http://www.automation.siemens.com/doconweb

Information about training courses and FAQs (Frequently Asked Questions) can

be found in internet under:

http://www.siemens.com/motioncontrol and there under the menu item

”Support”

This documentation is intended for manufacturers/end users of machine tools

and production machines who use SINUMERIK 840Di sl and SINAMICS S120.

This documentation only describes the functionality of the standard version.

Additions or revisions made by the machine manufacturer are documented by

the machine manufacturer.

Other functions not described in this documentation might be executable in the

control. This does not, however, represent an obligation to supply such func-

tions with a new control or when servicing.

For the sake of simplicity, this documentation does not contain all detailed infor-

mation about all types of the product and cannot cover every conceivable case

of installation, operation, or maintenance.

If you have any technical questions, please contact our hotline:

Europe/Africa Asia/Australia America

Phone +49 180 / 5050 – 222 +86 1064 719 990 +1 423 262 2522

Fax +49 180 / 5050 – 223 +86 1064 747 474 +1 423 262 2289

Internet http://www.siemens.com/automation/support–request

E–Mail mailto:[email protected]

SINUMERIK

documentation

Target group

Standard scope

Technical

support

SINUMERIK 840Di sl Manual

Preface

01/2007

SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition

Notice

Country telephone numbers for technical support are provided under the following Internet

address:

http://www.siemens.com/automation/service&support

For questions on the documentation (suggestions, corrections), please send a

fax or e–mail to the following address:

Fax +49 9131 98 63315

E–Mail mailto:docu.[email protected]

A fax form is available at the end of this document.

http://www.siemens.com/motioncontrol

Search: SINUMERIK 840Di sl

The Link Box on the SINUMERIK 840Di sl page gives you direct access to all

important information about the product.

This manual provides detailed information required for the configuration and

commissioning of a SINUMERIK 840Di sl system.

This manual describes the control system design and the interfaces of the indi-

vidual components. The commissioning procedure with SINUMERIK 840Di sl

(NCK, PLC and drives) is also described.

For detailed information about individual functions, function assignment and

performance data of individual components, please refer to the appropriate

document for the subject concerned (e.g. manuals, function descriptions etc.).

Separate documents are available for user–oriented activities. These include,

for example, generating part programs and handling controls.

Separate information is also available for operations that the machine tool

manufacturer must carry–out. These include, for example, configuring/engineer-

ing, installation and programming the PLC.

Questions about

the manual

SINUMERIK

Internet address

SINUMERIK

840Di sl

Link box

Aims

SINUMERIK 840Di sl Manual

Preface

01/2007

vii

SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition

The following help functions are available with this description of functions:

SOverall table of contents

SAppendix with abbreviations and references, glossary

SIndex

If you require information about a certain term, please look in the Appendix for

the specific Chapter Index for the particular term. Both the chapter number and

the page number are listed where you will find this particular information.

This manual contains information which you should observe in order to ensure

your own personal safety, as well to avoid material damage. Notices referring to

your personal safety are highlighted in the manual by a safety alert symbol;

notices referring to property damage only have no safety alert symbol.

Depending on the hazard level, warnings are indicated in a descending order as

follows:

If multiple levels of hazards can occur, the warning is always displayed with the

highest possible level. If a warning with a warning triangle is to indicate physical

injury, the same warning may also contain information about damage to property.

The following danger and warning signs are used in this document. Explanation

of symbols used:

!Danger

This symbol indicates that death, severe personal injury or substantial property

damage will result if proper precautions are not taken.

!Warning

This symbol indicates that death, severe personal injury or substantial property

damage may result if proper precautions are not taken.

!Caution

This warning (with the triangular symbol) means that minor physical injury or

damage to property can occur if the appropriate precautions are not taken.

Caution

This warning (without the warning triangle) means that material damage may

result if proper precautions are not taken.

Notes on how to

use this manual

Safety notes

Danger and

warning strategy

SINUMERIK 840Di sl Manual

Preface

01/2007

SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition

Notice

This warning means that an undesirable result can occur if the information is

ignored.

Explanation of symbols

Note

The symbol always appears in this documentation where further, explanatory

information is provided.

Machine Manufacturer

This pictorial symbol always appears in this document to indicate that the

machine manufacturer can affect or modify the function described. Never

ignore information provided by the machine manufacturer!

The following notices are intended firstly for your personal safety and secondly

to prevent damage occurring to the products described or any connected de-

vices and machines.

!Warning

Operating electrical equipment has parts and components that are at

hazardous voltage levels.

Actions by an unqualified device/system operator or failure to observe the

warning notices may result in serious physical injury or material damage. Only

suitably qualified personnel, trained in assembling, installing, commissioning

or operating the product should work on this device/system.

Should it be necessary to test or take measurements on live equipment, then

the specifications and procedures defined in Accident Prevention Regulation

VBG 4.0 must be adhered to, in particular § 8 ”Permissible deviations when

working on live components”. Suitable electric tools should be used.

Further notes

Danger notices

SINUMERIK 840Di sl Manual

Preface

01/2007

SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition

!Warning

SRepairs to devices that have been supplied by our company must only be

carried out by SIEMENS Customer Service or by repair centers

authorized by SIEMENS. When replacing parts or components, only use

those parts that are included in the spare parts list.

SBefore opening the device, always disconnect the power supply.

SEMERGENCY STOP devices complying with EN 60204 IEC 204

(VDE 0113) must remain effective in all automation equipment modes.

Resetting the EMERGENCY STOP device must not cause an uncontrolled

or undefined restart.

SAnywhere in the automation equipment where faults might cause major

material damage or even physical injury, in other words, where faults could

be dangerous, additional external precautions must be taken, or facilities

must be provided, that guarantee or enforce a safe operational state, even

when there is a fault (e.g. using an independent limit value switch,

mechanical interlocks etc.)

!Caution

SConnecting cables and signal cables should be installed so that inductive

and capacitive interference does not in any way impair the automation

functions.

SINUMERIK 840Di sl Manual

Preface

01/2007

SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition

Electrostatically Sensitive Devices

!Important

Handling of modules containing devices sensitive to electrostatic discharge:

SWhen handling electrostatically sensitive devices, make sure that operator,

workplace and packing material are properly grounded.

SGenerally, electronic modules must not be touched unless work has to be

carried out on them. When handling PC boards make absolutely sure that

you do not touch component pins or printed conductors.

STouch components only if

– you are permanently grounded by means of an antistatic chain,

– you are wearing ESD boots or ESD boots with grounding strips in

conjunction with ESD flooring.

SModules may be placed only on electrically conductive surfaces (table with

ESD top, conductive ESD foam plastic, ESD packing bags, ESD transport

containers).

SKeep modules away from visual display units, monitors or TV sets

(minimum distance from screen > 10 cm).

SDo not bring ESD–sensitive modules into contact with chargeable and

highly–insulating materials, such as plastic sheets, insulating table tops or

clothing made of synthetic materials.

SMeasurements on modules are allowed only if

– the measuring instrument is properly earthed (e.g. equipment grounding

conductor), or

– before measuring with a potential–free measuring instrument, the probe

is briefly discharged (e.g. touch the unpainted metal parts of the control

housing).

Setup and operation of the device/equipment/system in question must only be

performed using this documentation. Only qualified personnel should be al-

lowed to commission and operate the device/system. Qualified persons are

defined as persons who are authorized to commission, to ground, and to tag

circuits, equipment, and systems in accordance with established safety prac-

tices and standards.

Please note the following:

!Warning

The equipment may only be used for single purpose applications explicitly

described in the catalog and in the technical description and it may only be

used along with third–party devices and components recommended by

Siemens. To ensure trouble–free and safe operation of the product, it must be

transported, stored and installed as intended and maintained and operated with

care.

ESD Notes

Qualified

personnel

Proper use

SINUMERIK 840Di sl Manual

Preface

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