Siemens SINUMERIK 840Di User manual

11/2006 Edition

SINUMERIK 840D/840Di/810D

SIMODRIVE 611 digital

Diagnostics Manual

Valid for

Control

SINUMERIK 840D 7.4

SINUMERIK 840DE (Export version) 7.4

SINUMERIK 840Di 3.2

SINUMERIK 840DiE (Export version) 3.2

SINUMERIK 810D 7.4

SINUMERIK 810DE (Export version) 7.4

Drive

SIMODRIVE 611

Overview of System Error Alarms 1

Overview of Alarms 2

List of Action Numbers 3

Error Codes of Alarm 300500 4

System Reactions on Alarms 5

Appendix A

Trademarks

All designations with the trademark symbol ® are registeredtrademarks of Siemens AG. Other designations in this documentationmay be trade-

marks whose use by third parties for their own purposes may infringe the rights of the owner.

Liability Disclaimer

We have checked that the contents of this publication agree with the hardware and software described herein. However, as deviations cannot

be totally excluded, we are unable to guarantee complete consistency. The information contained in this document is, however, reviewed regu-

larly and any necessary changes will be included in the next edition.

Order No. 6FC5298-7AA20-0BP3

Siemens-Aktiengesellschaft 2006

Subject to change without prior notice

SINUMERIK® Documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the "Remarks" column.

Status code in the "Remarks" column:

A .... New documentation

B .... Unrevised reprint with new order number

C .... Revised edition with new status

Edition Order no. Remarks

09/1995 6FC5298-3AA01-0BP0 Description of differences

03/1996 6FC5298-3AA20-0BP0 C

08/1997 6FC5298-4AA20-0BP0 C

12/1997 6FC5298-4AA20-0BP1 C

12/1998 6FC5298-5AA20-0BP0 C

08/1999 6FC5298-5AA20-0BP2 C

04/2000 6FC5298-5AA20-0BP2 C

10/2000 6FC5298-6AA20-0BP0 C

09/2001 6FC5298-6AA20-0BP1 C

02/2002 6FC5298-6AA20-0BP2 C

11/2002 6FC5298-6AA20-0BP3 C

03/2004 6FC5298-7AA20-0BP0 C

10/2004 6FC5298-7AA20-0BP1 C

08/2005 6FC5298-7AA20-0BP2 C

11/2006 6FC5298-7AA20-0BP3 C

iii

SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition

Preface

Structure of the documentation

The SINUMERIK documentation is organized in 3 parts:

•General Documentation

•User Documentation

•Manufacturer/Service Documentation

An overview of publications, which is updated monthly and also provides informa-

tion about the language versions available, can be found on the Internet at:

http://www.siemens.com/motioncontrol

Select "Support" -> "Technical Documentation" -> "Overview of Publications"

The Internet version of the DOConCD (DOConWEB) is available at:

http://www.automation.siemens.com/doconweb

Information about training courses and FAQs (Frequently Asked Questions) can

be found in internet under:

http://www.siemens.com/motioncontrol under menu option "Support".

Target group

This publication is intended for project engineers, commissioners, machine oper-

ators and service and maintenance personnel.

Benefits

The diagnostics manual enables the intended target group to evaluate error and

fault indications and to respond accordingly.

With the help of the diagnostics manual, the target group has an overview of the

various diagnostic options and diagnostic tools.

Standard scope

This Diagnostics Manual describes only the functionality of the standard version.

Additionsorrevisions madebythe machinemanufactureraredocumentedby the

machine manufacturer.

Other functions not described in this documentation might be executable in the

control. However, no claim can be made regarding the availability of these func-

tions when the equipment is first supplied or in the event of servicing.

Preface 11/2006

SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition

Further,forthesakeof simplicity,thisdocumentation doesnotcontain all detailed

information about all types of the product and cannot cover every conceivable

case of installation, operation or maintenance.

Technical support

If you have any questions, please get in touch with our Hotline:

Europe and Africa time zone:

A&D Technical Support

Phone: +49 (0) 180 / 5050 - 222

Fax: +49 (0) 180 / 5050 - 223

Internet: http://www.siemens.com/automation/support-request

Email: mailto:[email protected]m

Asia and Australia time zone:

A&D Technical Support

Phone: +86 1064 719 990

Fax: +86 1064 747 474

Internet: http://www.siemens.com/automation/support-request

Email: mailto:adsupport@siemens.com

America time zone:

A&D Technical Support

Phone.: +1 423 262 2522

Fax: +1 423 262 2289

Internet: http://www.siemens.com/automation/support-request

Email: mailto:adsupport@siemens.com

Note

Country telephone numbers for technical support are provided at the following

Internet address:

http://www.siemens.com/automation/service&support

11/2006 Preface

SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition

Questions about the manual

If you have any queries (suggestions, corrections) in relation to this documenta-

tion, please send a fax or email to the following address:

Fax: +49 (0) 9131 / 98 - 63315

Email: mailto:docu.motioncontrol@siemens.com

Fax form: See the reply form at the end of the document.

SINUMERIK Internet address

http://www.siemens.com/motioncontrol

EU Declaration of Conformity

The EC Declaration of Conformity for the EMC Directive can be found/obtained

on the Internet:

http://www.ad.siemens.com/csinfo

under the Product/Order No. 15257461

at the relevant branch office of the A&D MC group of Siemens AG

Subject matter of this manual

This manual is intended as a work of reference. It allows the operator at the

machine tool:

−To correctly assess special situations when operating the machine.

−To ascertain the reaction of the system to the special situation.

−To utilize the possibilities for continued operation following the special sit-

uation.

−To follow references to other documentation containing further details.

Scope

This manual describes thealarms/messages from the NC kernel (NCK) area, the

PLC and the SIMODRIVE 611D drives.

Other alarms can occur from the HMI/MMC (Human-Machine/Man-Machine

Communication) areas. These alarms are displayed on the operator panel in the

form of self-explanatory text.

For special situations in conjunction with the integrated PLC, please refer to the

SIMATIC S7-300 documentation.

Preface 11/2006

SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition

The alarms are sorted by ascending alarm number in each section. There are

gaps in the sequence.

Structure of alarm description

Each alarm consists of an alarm number and alarm text. There are four descrip-

tion categories:

•Explanation

•Response

•Remedy

•Program continuation

For a more detailed explanation of the "Reaction" category, please refer to

section: "System reactions on alarms"

For a more detailed explanation of the "Program continuation" category, please

refer to the section: "Clear criteria for alarms"

NCK alarms

Table -1 Number ranges of the alarm numbers

000 000 - 009 999 General alarms

010 000 - 019 999 Channel alarms

020 000 - 029 999 Axis/spindle alarms

030 000 - 099 999 Functional alarms

060 000 - 064 999 Cycle alarms SIEMENS

065 000 - 069 999 Cycle alarms user

070 000 - 079 999 Compile cycles, manufacturer and OEM

11/2006 Preface

vii

SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition

HMI alarms/messages

611D alarms

PLC alarms/messages

1) More detailed information is available via the diagnostic function (diagnostic buffer) in SIMATIC

STEP 7.

2) The PLC alarms in the range 500000 - 899999 are configured and described by the machine man-

ufacturer.

Table -2 Number ranges of the alarm numbers, continued

100000 - 100999 Basic system

101000 - 101999 Diagnostics data

102000 - 102999 Services

103000 - 103999 Machine

104000 - 104999 Parameters

105000 - 105999 Programming

106000 - 106999 Standby

107000 - 107999 OEM

109000 - 109999 Distributed systems (M to N)

110000 - 110999 HMI Embedded messages

111000 - 111999 ManualTurn, ShopMill, ShopTurn

120000 - 120999 HMI Advanced messages

129900 - 129999 Applications

142000 - 142099 RCS Viewer/RCS Host Embedded

Table -3 Number ranges of the alarm numbers, continued

300000 - 399999 Drive

Table -4 Number ranges of the alarm numbers, continued

400000 - 499999 General alarms

500000 - 599999 Channel alarms 2)

600000 - 699999 Axis/spindle alarms 2)

700000 - 799999 User area 2)

800000 - 899999 Sequencers/graphs 2)

(810001 - 810009 System error messages from PLC 1))

Preface 11/2006

SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition

Action list

The actions described in the alarm texts ("Action %---") are explained in detail in

the table in the "Action list" section.

Notes on safety

This manual contains information that must be observed to ensure your personal

safety and to prevent property damage. Notices referring to your personal safety

are highlighted in the manual by a safety alert symbol; notices referring to prop-

erty damage only have no safety alert symbol, Depending on the hazard level,

warnings are indicated in a descending order as follows:

If multiple levels of hazards can occur, the warning is always displayed with the

highest possible level. If a warning with a warning triangle is to indicate physical

injury, the same warning may also contain information about damage to property.

Danger

indicates that death or severe personal injury will result if proper precautions are

not taken.

Warning

means that there can be severe physical injury or even death if the corresponding

safety measures are not followed.

Caution

means that there can be slight physical injury if the corresponding safety mea-

sures are not followed.

Caution

means that there can be damage to property if the corresponding safety mea-

sures are not followed.

Notice

means an undesirable result or state can occur if the corresponding instruction is

not followed.

11/2006 Preface

SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition

Qualified personnel

Start-up and operation of the device/equipment/system in question must only be

performed using this documentation. The device/system must only be commis-

sioned and operated by qualified personnel. Qualified personnel as referred to in

the safety guidelines in this documentation are those who are authorized to start

up, earth and label units, systems and circuits in accordance with the relevant

safety standards.

Preface 11/2006

SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition

Other manuals for SINUMERIK 840Di

This manual suits for next models

Table of contents

Other Siemens Control Unit manuals

Siemens

Siemens SIMATIC FM 450-1 User manual

Siemens

Siemens SIMATIC ET 200SP User manual

Siemens

Siemens PSO 4000 User manual

Siemens

Siemens LMO14 Series User manual

Siemens

Siemens WATCHDOG-Modul ET 200iSP User manual

Siemens

Siemens SINUMERIK 808D User manual

Siemens

Siemens AE-30U User manual

Siemens

Siemens SIRIUS ACT 3SU1803-3NB00-1AE1 User manual

Siemens

Siemens Add 7 AddFEM User manual

Siemens

Siemens SIMATIC IM151-1 STANDARD User manual

Siemens

Siemens VKF46 Series User manual

Siemens

Siemens Simatic S7-1500 User manual

Siemens

Siemens SIMATIC RTLS4330G User manual

Siemens

Siemens simovert masterdrives User manual

Siemens

Siemens 8GK9735-1KK.0 User manual

Siemens

Siemens 3VL92 Series User manual

Siemens

Siemens SIRIUS 3SB3 User manual

Siemens

Siemens SIMATIC ET 200SP User manual

Siemens

Siemens SINAMICS G130 User manual

Siemens

Siemens MC35 Terminal User manual

Siemens

Siemens SIMATIC ET 200SP User manual

Siemens

Siemens SINUMERIK 808D Installation guide

Siemens

Siemens SIMATIC 6DL1131-6DF00-0PK0 Technical Document

Siemens

Siemens SIMATIC TI505 386/ATM User manual

Popular Control Unit manuals by other brands

Festo

Festo Compact Performance CP-FB6-E Brief description

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Quick installation guide

JS Automation

JS Automation MPC3034A user manual

JAUDT

JAUDT SW GII 6406 Series Translation of the original operating instructions

Spektrum

Spektrum Air Module System manual

BOC Edwards

BOC Edwards Q Series instruction manual

KHADAS

KHADAS BT Magic quick start

Etherma

Etherma eNEXHO-IL Assembly and operating instructions

PMFoundations

PMFoundations Attenuverter Assembly guide

GEA

GEA VARIVENT Operating instruction

Walther Systemtechnik

Walther Systemtechnik VMS-05 Assembly instructions

Altronix

Altronix LINQ8PD Installation and programming manual

Eaton

Eaton Powerware Series user guide

WAGO

WAGO 750-407/040-000 manual

Sony

Sony CCU-590 Operation manual

Graco

Graco 25D614 instructions

Task Force Tips

Task Force Tips YE-RF-900 Instructions for installation, safe operation and maintenance

Shini

Shini SPV-U Series manual