Siemens SINUMERIK 840D Parts list manual

SINUMERIK 840D

SIMODRIVE 611 digital

Description of Functions 04.2000 Edition

HLA Module

Manufacturer/Service Documentation

SINUMERIK

840D/810D/

FM-NC

SINUMERIK

Overview of SINUMERIK 840D/840Di/810D/FM-NC Documentation (04.00)

Brochure Catalog

Ordering Info

NC 60.1 *)

Technical Info.

NC 60.2

Description of

Functions

Drive Functions *)

Description of

Functions

-- Basic Machine *)

-- Extended Functions

-- Special Functions

SINUMERIK

611D

840D/810D

SINUMERIK

840D/840Di/

810D/

FM-NC

840D/840Di/

810D/

FM-NC/611

Accessories

Catalog

Accessories NC-Z

SINUMERIK

SIROTEC

SIMODRIVE

840D/840Di/

810D

FM-NC

611D

Lists *)

Installation &

Start-up Guide *)

-- F M - N C

-- 810D

-- 840D/611D

-- MMC

SINUMERIK

840D

Description of

Functions

Digitizing

SINUMERIK

840D/810D/

FM-NC

Configuring Kit

MMC 100/101

-- Configuring

Syntax

-- Development Kit

SINUMERIK

840D/810D/

FM-NC

Screen Kit

MMC 100/101

SW Update and

Configuration

SINUMERIK

840D/840Di/

810D/

FM-NC

SINUMERIK

840D/840Di/

810D

Operator

Components

(HW) *)

840D/840Di/

810D/

FM-NC

Description of

Functions

SINUMERIK

Safety Integrated

SINUMERIK

SIMODRIVE

SINUMERIK

840D/810D/

FM-NC

611,

Motors

SIMODRIVE

DOCONCD*)

The SINUMERIK System

General Documentation

Electronic Documentation

Manufacturer / Service Documentation

SINUMERIK

840D/810D/

FM-NC

SINUMERIK

840D/810D

User Documentation

Diagnostics

Guide *)

Operator’s Guide

-- Unit

Operator Panel

-- HPU

-- HT 6

AutoTurn

-- Short Guide

-- Programming (1)

-- S e t u p ( 2 )

SINUMERIK

840D/840Di/

810D/

FM-NC

Program. Guide

-- Short Guide

-- Fundamentals *)

-- Advanced *)

-- Cycles

-- Measuring Cycles

Description of

Functions

-- ManualTurn

-- ShopMill

Description of

Functions

Synchronized

Actions

Wood, Glass,

Ceramics

840D/810D

SINUMERIK

Operator’s Guide

-- ManualTurn

-- Short Guide ManualTurn

-- ShopMill

-- Short Guide ShopMill

840D/810D

Manufacturer / Service Documentation

SINUMERIK

840D/810D

Descr. of Functions

-- Computer Link

-- Tool Data

Information

System

*) These documents are a minimum requirement for the control

Operator’s Guide

-- Short Guide

-- Operator’s

Guide *)

SINUMERIK

840D/810D/

FM-NC

Configuring

(HW) *)

-- F M - N C

-- 810D

-- 840D

SINUMERIK

840D/810D

SINUMERIK

840D/810D/

FM-NC

Description of

Functions

Operator Interface

OP 030

Description of

Functions

Tool Manage-

ment

SINUMERIK

SIMODRIVE

SINUMERIK

SIMODRIVE

SINUMERIK

SIMODRIVE

SINUMERIK

SIMODRIVE

SINUMERIK

SIMODRIVE

840D

611D

840D

611D

Description of

Functions

Linear Motor

SINUMERIK

SIMODRIVE

SIROTEC

EMC

Guidelines

Description of

Functions

-- Hydraulics

Module

-- Analog Module

User Documentation

SINUMERIK

System Overview

840Di

Manufacturer / Service Documentation

SINUMERIK

Descr. of Functions

ISO Dialects for

SINUMERIK

840D/810D

SINUMERIK

Descr. of Functions

CAM Integration

DNC NT-2000

SINUMERIK

Manual

(HW + Installation

and Start-up)

840Di

Valid for

Control Software version

SINUMERIK 840D 5

SINUMERIK 840DE (export version) 5

04.00 Edition

SINUMERIK 840D

SIMODRIVE 611 digital

HLA module

Description of Functions

General 1

Configuring 2

Start-Up 3

Firmware Drive

Functions 4

Hardware Drive

Functions 5

Hydraulics Diagnostics 6

Peripherals/Accessories 7

Service 8

Hydraulics A

Abbreviations B

Definition of Terms C

References D

EC Declaration of

Conformity E

Index F

SINUMERIKDocumentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the ”Remarks”column.

Status code in the ”Remarks” column:

ANew documentation.. . . . .

BUnrevised reprint with new Order No.. . . . .

CRevised edition with new status.. . . . .

If factual changes have been made on the page in relation to the same software

version, this indicated by a new edition coding in the header on that page.

Edition Order No. Remarks

02.99 6SN1197–0AB60–0BP0 A

08.99 6SN1197–0AB60–0BP1 C

04.00 6SN1197–0AB60–0BP2 C

This manual is included in the documentation on CD-ROM (DOCONCD)

Edition Order No. Remarks

04.00 6FC5 298–5CA00–0BG2

Trademarks

SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKrund SIMODRIVErsind Marken von

Siemens. Other names in this publication might be trademarks whose use by a third party for his own

purposes may violate the rights of the registered holder.

Further information is available on the Internet under:

http://www.ad.siemens.de/sinumerik

This publication was produced with Interleaf V 7.0.

The reproduction, transmission or use of this document or its

contents is not permitted without express written authority. Offenders

will be liable for damages. All rights, including created by patent grant

or registration of a utility model or design, are reserved.

Other functions not described in this documentation might be

executable in the control. However, no claim can be made regarding

the availability of these functions when the equipment is first supplied

or for service cases.

We have checked that the contents of this document correspond to

the hardware and software described. Nonetheless, differences might

exist and therefore we cannot guarantee that they are completely

identical. The information contained in this document is, however,

reviewed regularly and any necessary changes will be included in the

next edition. We welcome suggestions for improvement.

Subject to changes without prior notice.

Siemens AktiengesellschaftOrder No. 6SN1197–0AB60–0BP1

Printed in the Federal Republic of German

3ls

02.99

SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) –04.00 Edition

User information

The documentation for SIMODRIVE 611/SINUMERIK 840D is organized on the

following levels:

SGeneral documentation

SManufacturer/service documentation

SElectronic documentation

The Description of Functions of the HLD module is part of the

SIMODRIVE/SINUMERIK range of documentation.

For further information about the publications listed in the documentation over-

view and other available SIMODRIVE/SINUMERIK publications, please contact

your local Siemens sales office.

This Description of Functions does not purport to cover all details or variations

in equipment, nor to provide for every possible contingency to be met in con-

nection with installation, operation or maintenance.

The contents of this document shall neither become part of nor modify any prior

or existing agreement, commitment or relationship. The Sales Contract contains

the entire obligations of Siemens. The warranty contained in the contract be-

tween the parties is the sole warranty of Siemens. Any statements contained

herein do not create new warranties or modify the existing warranty.

This documentation is intended for use by machine manufacturers and

servicing personnel who use “HLD modules”.

This Description of Functions provides the information required to configure and

start up the hydraulic drive module.

SChapter 2 describes the procedures to be followed to configure electrical

and hydraulic components.

SChapter 3 shows how the hydraulic drive is started up with the support of a

menu-assisted interface.

SFunctionalities provided by the firmware and the HLD module hardware are

explained in Chapters 4 and 5.

SChapter 6 explains how to check and interpret status displays and alarms

(hydraulics diagnostics).

SChapter 7 describes the accessories required, such as measuring system

and cables.

SAppendix A contains general information and an explanation of hydraulic

system functionalities.

Note

Hydraulics

Information about special hydraulics functions mentioned in this document refer

to functions supplied by Bosch.

Preface

Structure of the

documentation

Target group

Aim

02.99

SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) –04.00 Edition

Should further information be desired or should particular problems arise which

are not covered sufficiently for the purchaser’s purposes, the matter should be

referred to the local Siemens Sales Office.

The following guide information is provided to help you reference information in

this Description of Functions:

SGeneral table of contents

SHeader (as orientation aid):

–The top line of the header is the main section number

–The second line of the header is the subsection number

SAppendix with

–abbreviations, terms and references

–glossary (index)

If you require further explanation of a particular term, function or opera-

tion, you will find references to pages containing further relevant informa-

tion in the glossary.

For the purpose of this Description of Functions and product labels, a “qualified

person”is one who is familiar with the installation, mounting, start-up and opera-

tion of the equipment and the hazards involved. He or she must have the follow-

ing qualifications

STrained and authorized to energize, de-energize, ground and tag circuits

and equipment in accordance with established safety procedures.

STrained in the proper care and use of protective equipment in accordance

with established safety procedures.

STrained in rendering first aid.

The SW versions specified in this documentation refer to the SINUMERIK 840D

control system and the HLD module.

The Description of Functions applies only to the software versions specified.

When a new software version is released, the Description of Functions for that

version must be ordered.

!Important

This documentation applies to:

SSINUMERIK 840D control and SIMODRIVE 611 digital drive system,

software version 5

How to use this

manual

Definition:

How is a qualified

person defined?

Software

versions

02.99

vii

SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) –04.00 Edition

!Important

This symbol always appears in the documentation when important information

is being conveyed.

Order data option

In this documentation, you will find this symbol with a reference to an ordering

option. The function described is executable only if the control contains the

designated option.

Machine manufacturer

This symbol appears in this documentation whenever the machine manufac-

turer can influence or modify the described functional behavior. Please observe

the information provided by the machine manufacturer.

!Danger

This symbol appears whenever death, severe physical injury or substantial

material damage will occur if the appropriate precautions are not taken.

!Caution

This symbol appears whenever minor physical injury or material damage may

occur if the appropriate precautions are not taken.

!Warning

This symbol appears whenever death, severe physical injury or substantial

material damage may occur if the appropriate precautions are not taken.

Explanation of

symbols

02.99

SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) –04.00 Edition

Technical information

!Warning

Operational electrical equipment has parts and components which are at haz-

ardous voltage levels.

Incorrect handling of these units, i.e. not observing the warning information, can

therefore result in severe bodily injury or property damage.

Only appropriately qualified personnel may commission/start-up this equip-

ment.

This personnel must be thoroughly familiar with all the warning information and

service instructions given in this Description.

Perfect and safe operation of this equipment assumes professional transport,

storage, mounting and installation as well as careful operator control and ser-

vicing.

Hazardous axis motion can occur when working with the equipment.

Note

When handling cables, please observe the following:

SThey must not be damaged

SThey must not be stressed

SThey must not come into contact with rotating components.

!Warning

Before the plant voltage test on the electrical components of machinery is car-

ried out, all terminals on the SIMODRIVE device must be disconnected

(EN 60204-1 (VDE0113-1), para. 20.4).

This is necessary to avoid subjecting pre-tested isolation on the SIMODRIVE

equipment to any unnecessary additional stresses.

!Warning

Start-up/commissioning is absolutely prohibited until it has been ensured that

the machine, in which the components described here are to be installed, fulfills

the regulations/specifications of Machinery Directive 89/392/EEC.

02.99

SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) –04.00 Edition

!Warning

The information and instructions in all the documentation supplied and any

other instructions must always be observed to eliminate hazardous situations

and damage.

SThe information given in catalogs and quotations applies additionally to

special versions of machines and equipment.

SFurthermore, all relevant national, local and plant-specific regulations and

specifications must also be taken into account.

SAll work must be undertaken with the system in a no-voltage condition

(powered down!)

02.99

SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) –04.00 Edition

Components which can be destroyed by Electro Static Discharge

Components which can be destroyed by electrostatic discharge are individual

components, integrated circuits or boards which, when handled, tested or

transported, could be destroyed by electrostatic fields or electrostatic dis-

charge. These components are designated as ESDS (ElectroStatic Discharge

Sensitive Devices).

Handling ESDS boards:

SWhen handling components which can be destroyed by electrostatic di-

scharge, it must be ensured that personnel, the workstation and packaging

are well grounded,.

SAs a general rule, electronic boards should only be touched when absolu-

tely necessary.

SYou may only touch ESDS components if

–you are continuously grounded via an ESDS bracelet,

–you are wearing ESDS shoes or ESDS shoe grounding strips in con-

junction with an ESDS floor surface.

SBoards may only be placed on conductive surfaces (desk with ESDS sur-

face, conductive ESDS foam rubber, ESDS packing bag, ESDS transport

containers).

SBoards may not be brought close to data terminals, monitors or television

sets (a minimum of 10 cm should be kept between the board and the

screen).

SBoards may not be brought into contact with materials which can be char-

ged and are highly insulating,

e.g. plastic foils, insulating desktops, articles of clothing manufactured from

man-made fibers.

SMeasurements may be taken on the boards only if

–the measuring equipment is grounded (e.g. via the protective conductor)

–in the case of floating measuring instruments, the probe is briefly dis-

charged before a measurement is taken (e.g. through contact with bare

control housing).

SClosed-loop control modules, option modules and memory submodules

may only be held by the front plate or on the board edges.

ESDS instructions

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