Siemens Simovert masterdrives User manual

Compendium Edition: AN

simovert

masterdrives

Motion Control

10.2004 Guidelines for Start-Up

Siemens AG 6SE7087-6QX70 (Version AD)

SIMOVERT MASTERDRIVES Motion Control Compendium 1

For START-UP of the unit, please refer to Section 3 "First Start up" in the operating

instructions supplied with the inverters/converters.

In the following, we would like to give you some tips on how to proceed further and how to use

the COMPENDIUM for detailed PARAMETERIZATION of the units.

Preparatory measures for detailed parameterization

Make yourself familiar with the connection diagrams of the power and control terminals:

You can find these in the operating instructions for the units and options in the section

"Connecting-up" (in the case of optional boards, consult the "Description" section as well).

The operating instructions are supplied with the units.

Make yourself familiar with the basic functions of the units (brief introduction):

see the following sections in this Compendium:

♦ Section 4: "Function blocks and parameters"

(blocks, connectors, binectors, parameters, data sets, BICO system)

♦ Sections 5.1 to 5.3: "Parameterization"

(parameter menus, operator control and displays on the PMU (operator control panel))

(Section 5.4 "Parameter input via the OP1S" only if necessary)

DETAILED PARAMETERIZATION (COMPENDIUM):

GENERAL TIPS

♦ The units can be parameterized with the PMU / OP1S (operator control panels) or with a

PC and the DriveMonitor software package.

♦ If you need more detailed information about specific parameters, connectors or binectors,

you can find a "parameter list", with a connector and binector list added onto the end,

plus an overview of the data-set parameters (assignment of the indices) in the appendix

(Volume 2) of the Compendium.

(Please note the "Explanations" at the beginning of the parameter list!)

These lists can be used as a reference whenever necessary.

♦ If faults or alarms occur during start-up (Fxxx , Axxx), you can find detailed descriptions of

them in the appendix (Volume 2) under "Faults and Alarms".

♦ The units are delivered with their factory setting.

If you want to restore the factory setting in the case of a repeat start-up, incorrect inputs or

a change between the type of start-up indicated below (Sections 1.), 2.) and 3.)), this can

be done at any time with the function described in Section 6.1, "Parameter reset to factory

setting".

(Abbreviated instructions: P053 = 6 > P060 = 2 > P970 = 0)

The following are the different types of start-up. In the annex, there are some tips on

information to be found in the internet.

1.) Paramterization of the basic unit during initial start-up

2.) Parameterization of the F01 technology option (if present) during initial start-up

3.) Parameterization of the unit by means of downloading if data backup is provided

♦ Annex (tips on information in the internet)

Guidelines for Start-Up 10.2004

6SE7087-6QX70 (Version AD) Siemens AG

2 Motion Control Compendium SIMOVERT MASTERDRIVES

1.) Parameterization of the basic unit during initial start-up

Choose the method of start-up you require:

1.1) Initial start-up:

a.) Quick parameterization

(QUICK standard start-up in order to quickly "turn" the motor for the first time, for

example, and to test its basic functioning)

See Section 6.3.3.

b.) "Menu-guided start-up" with PC / DriveMonitor

(QUICK standard start-up in order to quickly "turn" the motor for the first time, for

example, and to test its basic functioning)

See DriveMonitor (menu: " Parameters" > submenu:

"Menu-guided start-up")

c.) Detailed parameterization

See Section 6.2

After completing parameterization in accordance with Section 6.2, you can

use the following setting to start the drive immediately and test it:

(precondition: P366 = 0 (STANDARD)):

 P554.i1 = 10 ; P555.i1 = 10:

The drive can be switched ON and OFF (coast to stop without electrical

braking torque) by means of terminal –X101 / 3.

 P443.i1 = 41; P462.i1 = 3 sec; P464.i1 = 3 sec; (as long as V/f characteristic

has first been selected with P290 = 1: P320.i1 = 75): the setpoint can thus

be specified in % by means of P401.i1 (ramp-up/ramp-down times = 3 sec).

For further parameterization, see the following "Notes on how to proceed further".

Notes on how to proceed further

You should always refer to the function diagrams first (graphic illustration of functions)

before carrying out further parameterization (process data (control values, setpoints and

actual values), functions etc.) or diagnosis.

They can be found in the appendix (Volume 2) of the Compendium.

The function diagrams are subdivided into those for basic functions, free function blocks,

supplementary boards (EBx, SCBx) and the F01 technology option.

Use the list of contents (at the beginning of the function diagrams) to look for functions.

First read the following pages:

♦ Basic functions:

"General": Pages [10], [12], [15], [20], [30]

"Diagnostics": Pages [510], [515]

"Functions": Pages [540], [550]

♦ Free function blocks (if used):

"Sampling times, sampling sequence": Page [702]

(see also Section 7.1: "Functions / Basic functions")

♦ Control word commands and status word messages:

In addition to the function diagrams (pages [180], [190], [200], [210]), you can find

detailed descriptions of the individual commands /messages in Section 10, "Control Word

and Status Word".

♦ Interfaces (USS, PROFIBUS, SIMOLINK, CAN):

In addition to the function diagrams, you can find detailed descriptions of the interface

functions in Section 8, "Communication".

10.2004 Guidelines for Start-Up

Siemens AG 6SE7087-6QX70 (Version AD)

SIMOVERT MASTERDRIVES Motion Control Compendium 3

2.) Parameterization of the F01 technology option (if present) during initial start-up

After completing "parameterization of the basic unit during initial start-up" (Point 1), you can

parameterize the F01 technology option.

First read the sections you need for your application in Section 9 "Technology F01" of the

Compendium and, at the same time, refer to the function diagrams for the F01

technology option in the appendix (Volume 2) of the Compendium.

Please pay special attention to pages [799], [800], [802] and [850] in the function diagrams

for the F01 technology option.

If you are interested in more detailed information on the technology functions (especially if

SIMATIC S7 / GMC-BASIC / GMC-OP_OAM / M7 are used), you can find relevant details in

the "Motion Control planning package for MASTERDRIVES MC and SIMATIC S7" (manual /

CD-ROM can be ordered separately).

Here, you can also find detailed descriptions of the technology-specific fault messages of

the unit for job management, AUTOMATIC BLOCK (U591), and the GMC-FBs) in "Appendix

A".

3.) Parameterization of the unit by means of downloading if data backup is provided:

The parameter settings to be entered for your application are available, stored in the OP1S

or as a DriveMonitor file.

3.1) Start-up if data protection provided:

a.) Parameter set stored in the OP1S:

Download by means of OP1S

See Sections 6.3.2 and 5.4

b.) Parameter set available as a DriveMonitor file:

Download by means of DriveMonitor

See Section 6.3.2 or on-line help of DriveMonitor

♦ ANNEX (tips on information in the internet):

Information and software in the INTERNET relating to SIMOVERT MASTERDRIVES:

• In the INTERNET, you can find the following: software releases (DOWNLOAD of current

firmware for the units), additions and alterations to the manuals / Compendium,

frequently asked questions, service contact points, a HOTLINE and so on.

Contents located under:

SIEMENS / Products & Solutions / Product index / Variable-speed drives /

MASTERDRIVES MC / contact partner / A&D Automation and Drives /

Support, Training & Services / Customer Support / Variable-Speed drive Systems

08.2012 Definitions and Warnings

Siemens AG 6SE7087-6QX70 (Version AN)

SIMOVERT MASTERDRIVES Compendium Motion Control 1

Definitions and Warnings

For the purpose of this documentation and the product warning labels,

a "Qualified person" is someone who is familiar with the installation,

mounting, start-up, operation and maintenance of the product. He or

she must have the following qualifications:

♦Trained or authorized to energize, de-energize, ground and tag

circuits and equipment in accordance with established safety

procedures.

♦Trained or authorized in the proper care and use of protective

equipment in accordance with established safety procedures.

♦Trained in rendering first aid.

indicates an imminently hazardous situation which, if not avoided, will

result in death, serious injury and considerable damage to property.

indicates a potentially hazardous situation which, if not avoided, could

result in death, serious injury and considerable damage to property.

used with the safety alert symbol indicates a potentially hazardous

situation which, if not avoided, may result in minor or moderate injury.

used without safety alert symbol indicates a potentially hazardous

situation which, if not avoided, may result in property damage.

NOTICE used without the safety alert symbol indicates a potential

situation which, if not avoided, may result in an undesireable result or

state.

For the purpose of this documentation, "Note" indicates important

information about the product or about the respective part of the

documentation which is essential to highlight.

Qualified personnel

DANGER

WARNING

CAUTION

NOTICE

NOTE

Definitions and Warnings 08.2012

6SE7087-6QX70 (Version AN) Siemens AG

2 Compendium Motion Control SIMOVERT MASTERDRIVES

Hazardous voltages are present in this electrical equipment during

operation.

Non-observance of the warnings can thus result in severe personal

injury or property damage.

Only qualified personnel should work on or around the equipment

This personnel must be thoroughly familiar with all warning and

maintenance procedures contained in this documentation.

The successful and safe operation of this equipment is dependent on

correct transport, proper storage and installation as well as careful

operation and maintenance.

This documentation does not purport to cover all details on all types of

the product, nor to provide for every possible contingency to be met in

connection with installation, operation or maintenance.

Should further information be desired or should particular problems

arise which are not covered sufficiently for the purchaser's purposes,

the matter should be referred to the local SIEMENS sales office.

The contents of this documentation shall not become part of or modify

any prior or existing agreement, commitment or relationship. The sales

contract contains the entire obligation of SIEMENS AG. The warranty

contained in the contract between the parties is the sole warranty of

SIEMENS AG. Any statements contained herein do not create new

warranties or modify the existing warranty.

Proper use of Siemens products

Siemens products may only be used for the applications described in

the catalog and in the relevant technical documentation. If products and

components from other manufacturers are used, these must be

recommended or approved by Siemens. Proper transport, storage,

installation, assembly, commissioning, operation and maintenance are

required to ensure that the products operate safely and without any

problems. The permissible ambient conditions must be adhered to. The

information in the relevant documentation must be observed.

WARNING

NOTE

WARNING

08.2012 Definitions and Warnings

Siemens AG 6SE7087-6QX70 (Version AN)

SIMOVERT MASTERDRIVES Compendium Motion Control 3

Residual risks of Power Drive Systems (PDS)

The components for the controller and drive of a Power Drive System (PDS) are

authorized for industrial and commercial use in industrial networks. Their use in

public networks requires a different planning and/or additional measures.

It is only permissible to operate these components in enclosed housings or in

superordinate control cabinets and when all protective devices and protective

covers are used.

These components may only be handled by qualified and trained specialist

persons who are familiar with and observe all the safety instructions on the

components and in the relevant technical user documentation.

The machine manufacturer must take into account the following residual risks resulting from the

components for the controller and drive of a Power Drive System (PDS) when evaluating the

risk of his machine in accordance with the EC machinery guideline.

1. Undesired movements of driven machine components during commissioning, operation,

maintenance and repair, e.g. as a result of

•HW and/or SW errors in the sensors, controller, actuators and connection system

•Reaction times of the controller and the drive

•Operation and/or ambient conditions not compliant with the specification

•Errors in parameterization, programming, wiring and installation

•Use of radio units/mobile phones in the direct vicinity of the controller

•External influences/damage.

2. Extraordinary temperatures and emissions of light, noises, particles and gases, e.g. as a

result of

•Component failure

•Software errors

•Operation and/or ambient conditions not compliant with the specification

•External influences/damage.

3. Dangerous contact voltages, e.g. as a result of

•Component failure

•Influence upon electrostatic charging

•Induction of voltages in the case of moving motors

•Operation and/or ambient conditions not compliant with the specification

•Condensation/conductive contamination

•External influences/damage.

4. Operational electrical, magnetic and electromagnetic fields that may pose a risk to people

with a pacemaker, implants or metallic items if they are too close.

5. Release of pollutants and emissions if components are not operated or disposed of properly.

For additional information on the residual risks emanating from the components of the PDS,

please refer to the relevant chapters of the technical user documentation.

DANGER

Definitions and Warnings 08.2012

6SE7087-6QX70 (Version AN) Siemens AG

4 Compendium Motion Control SIMOVERT MASTERDRIVES

Recidual risks upon operation of synchronous motors (brushless DC)

Using fault analysis, the machinery construction OEM is in the position

to determine the residual risk at his machine regarding the control.

The following residual risks are known:

♦An acceleration of the motor speed or axis motion can be caused by

the following faults:

−Faults in the absolute measuring systems (CD track or

EnDat/SSI absolute encoder).

−Cyclically interchanged phases of the motor connections (V-W-U

instead of U-V-W).

−Interchanged control sense (e.g. A/B track confused, opposing

attachment of measuring system, etc.).

−Electric faults (defective components, etc.).

♦If two power transitions in the inverter are simultaneously destroyed,

depending on the motor pole number, this can cause brief axis

movement.

−Example: Synchronous motor:

For a 6–pole synchronous motor, the axis can move by a

maximum of 30 degrees.

With a ballscrew that is directly driven (e.g. 20 mm per

revolution) this corresponds to a maximum linear motion of

approximately 1.6 mm.

−Example, synchronous linear motor:

For a synchronous linear motor, the movement can be a

maximum of one pole width.

For a linear motor, this corresponds to the following distances:

1FN3-... 20 mm

♦For a 1–encoder system, encoder faults are detected by various HW

and SW monitoring functions. It is not permissible that these

monitoring functions are deactivated and they must be

parameterized carefully.

♦Stop function Category 0 according to EN 60204-1 means that the

spindle/axes are not braked. Depending on the kinetic energy

involved, they coast down for a long time.

This has to be integrated in the logic of the protection concept (e.g.

with a logic operation with the signal n < nx).

♦When a limit value is violated, higher speeds than have been set

can briefly occur or the specified position can be exceeded to some

degree from between the error being detected and the system

responding. This depends on the dynamic response of the drive and

the parameter settings.

♦Parameterization and programming errors made by the machinery

construction OEM cannot be identified. The required level of safety

can only be assured by thorough and careful acceptance testing.

DANGER

08.2012 Definitions and Warnings

Siemens AG 6SE7087-6QX70 (Version AN)

SIMOVERT MASTERDRIVES Compendium Motion Control 5

♦When replacing power modules or motors, the same type must

always be used as otherwise the selected parameters may result in

different responses.

When an encoder is replaced, the axis involved must be re–

calibrated.

♦Non-referenced, faulty or unadjusted position measuring systems

may lead to unintentional axis motions with a closed position control

loop.

Electrical, magnetic and electromagnetic fields (EMF) that occur during

operation can pose a danger to persons who are present in the direct

vicinity of the product −especially persons with pacemakers, implants,

or similar devices.

The relevant directives and standards must be observed by the

machine/plant operators and persons present in the vicinity of the

product. These are, for example, EMF Directive 2004/40/EEC and

standards EN 12198-1 to -3 pertinent to the European Economic Area

(EEA), as well as accident prevention code BGV 11 and the associated

rule BGR 11 "Electromagnetic fields" of the German employer's liability

accident insurance association pertinent to Germany.

These state that a hazard analysis must be drawn up for every

workplace, from which measures for reducing dangers and their impact

on persons are derived and applied, and exposure and danger zones

are defined and observed.

The safety information in the Storage, Transport, Installation,

Commissioning, Operation, Maintenance, Disassembly and Disposal

sections must also be taken into account.

Commissioning, operation and maintenance are only to be carried out

by qualified personnel who are familiar with and adhere to the safety

instructions in the respective documentation. The documentation can

be ordered through your local SIEMENS office.

DANGER

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