Siemens SINUMERIK 808D User manual

Sinumerik 808D Programming and Operating

Procedures for Milling

Version 2013-01

Training manual

Operating and Programming — Milling Page 2 808D

Notes

808D Page 3 Operating and Programming — Milling

Create Part

Program

Part 2

Pages 39~51

ISO Mode

Pages 97~106

Contents

End

Switch On and

Referencing

Pages 9~10

Test

Program

Pages 57~58

Additional

Information

Part 1

Pages 69~75

Tool Setup

Pages 13~20

Additional

Information

Part 2

Pages 77~85

Machine

Pieces

Pages 61~63

Appendix

Pages 109~112

Program

Restart

Pages 65~66

Simulate

Program

Pages 53~54

Workpiece

Setup

Pages 23~27

Preparation

Pages 5~7

Sample

Program

Pages 87~94

Create Part

Program

Part 1

Pages 29~36

Basic knowledge of programming for milling is required,

before operating of a machine !

Operating and Programming — Milling Page 4 808D

Index

Absolute incremental dimensioning 32

Editing part program 31

Executing M function 20

Calculator 85

Changing time 74

Contour editor 46

Creating and measuring tools 13

Creating zero offsets 24

Cycles 40

Dry run 58

Jogging spindle 20

Manual start spindle 23

Manual face milling 72

List of programming functions 109

Tool wear 63

Manual tool change 15

MDA 77

Moving axis with handwheel 16

Part programming 29

Protection levels 7

Program execution 57

Block search 65

Reference point 10

RS232c and USB 69

Saving data 74

Simulation 53

Timers/counters 61

Sample program 87

Subprograms 78

ISO mode 97

808D Page 5 Operating and Programming — Milling

Preparation s

Content

Unit Description

This unit describes the 808D PPU and MCP functionality, the coordinate

system of a milling machine and how to enter passwords to access the

system.

Unit Content

PPU

Function of

keyboard

MCP mode

Changing

MCP

Moving axis

MCP

OEM

keys

Machine

coordinate

system

User

interface

Passwords

PPU

Function of

keyboard

The 808D panel pro-

cessing unit (PPU) is

used to input data to

the CNC and to navi-

gate to operating

areas of the system.

Menu navigation Operating area

navigation

MCP mode

Changing

Mode Navigation

The 808D machine

control panel (MCP) is

used to select the

machine operating

mode :

JOG - MDA - AUTO

Basic Theory

End

Operating and Programming — Milling Page 6 808D

Preparation s

MCP

Moving axis

Axis remove

The 808D machine control

panel (MCP) is used to con-

trol manual operation of the

axis.

The machine can be moved

with the appropriate keys.

MCP

OEM

keys

OEM

keys

The 808D machine control

panel (MCP) is used to con-

trol OEM machine functions.

The machine functions can

be activated with the appro-

priate keys.

User

interface

808D (PPU) has

eight vertical softkeys

(abbr. SKs) on the

right of the screen.

These SKs can be

activated with the

corresponding button

(located on the right).

808D (PPU) has eight horizontal SKs on the bottom

of the screen. These SKs can be activated with the

corresponding button (located below).

808D Page 7 Operating and Programming — Milling

Preparation s

Machine

coordinate

system

The Sinumerik 808D uses a

coordinate system which is

derived from the DIN 66217

standard.

The system is an international

standard and ensures com-

patibility between machines

and coordinate programming.

The primary function of the

coordinate system is to en-

sure that the tool length and

tool radius are calculated

correctly in the respective

axis.

Passwords

Passwords at the control are used to set the user’s

right to access the system. Tasks such as ”Basic Op-

erating”, “Advanced Operating” and commissioning

functions all depend on the passwords.

No password

Customer’s password

Manufacturer’s password

Customer’s password = CUSTOMER

Manufacturer’s password = SUNRISE

Changing

password

Step 1

The service mode is opened

with the appropriate key

combination.

In the service mode, the

password can be activated

and deactivated.

Step 2

Enter customer’s or manufacturer’s password

Change customer’s or manufacturer’s password

Delete customer’s or manufacturer’s password

End

Usually the machine operator does not need

to change the password.

Machine operator

Advanced operator

OEM engineer

SEQUENCE

Operating and Programming — Milling Page 8 808D

Notes

808D Page 9 Operating and Programming — Milling

Switch On

and

Referencing

Content

Unit Description

This module describes how to switch the machine on and reference it.

Unit Content

Switch on

the

machine

Reference

the

machine

Please note the explicit switching on rules as specified by

the machine manufacturer.

Turn on the main switch of the machine.

The main switch is usually

at the rear of the machine.

Release all the EMERGENCY STOP

buttons on the machine!

Make sure you perform the following operation!

Step 1

Step 2

End

Switch on

the

machine

End

SEQUENCE

Operating and Programming — Milling Page 10 808D

Switch On

and

Referencing

Step 3

After completing the referencing

procedure for all axes, the refer-

enced symbol is displayed next to

the axis identifier.

End

After returning to JOG mode, use

the axis traversing keys to move the

machine manually.

The machine can now be operated

in JOG mode.

During normal operation (JOG),the

referenced symbol is not shown on

the screen.

After power on, the machine must first

be referenced!

Step 1

After power on, the machine will be

in the reference point approach

mode (default).

If the axis is not referenced, the non-

referenced symbol (circle) is dis-

played between the axis identifier

and the value.

Step 2

The axes are referenced with the

corresponding axis traversing keys.

The traversing direction and keys

are specified by the machine manu-

facturer.

Reference

the

machine

SEQUENCE

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