Sharp Plasmacluster AH-AP18CE User manual

AY-AP18CE AY-AP24CE

AH-AP18CE AH-AP24CE

AE-A18CE AE-A24CE

AU-A18CE AU-A24CE

INDOOR UNIT

AH-AP18CE AY-AP18CE

AH-AP24CE AY-AP24CE

OUTDOOR UNIT

MODELS

SERVICE MANUAL

S7222AYAP24CE

SHARP CORPORATION

In the interests of user-safety (Required by safety regulations in some

countries) the set should be restored to its original condition and only

parts identical to those specified should be used.

SPLIT SYSTEM

ROOM AIR CONDITIONERS

AU-A18CE AE-A18CE

AU-A24CE AE-A24CE

TABLE OF CONTENTS

Page

SPECIFICATIONS ............................................................................................................................................. 2

EXTERNAL DIMENSIONS ...............................................................................................................................4

WIRING DIAGRAMS .........................................................................................................................................5

ELECTRICAL PARTS ....................................................................................................................................... 9

MICROCOMPUTER CONTROL SYSTEM .....................................................................................................11

FUNCTIONS ...................................................................................................................................................19

TROUBLESHOOTING GUIDE OF CONTROL CIRCUIT................................................................................27

REFRIGERATION CYCLE .............................................................................................................................. 32

PERFORMANCE CURVES ............................................................................................................................34

REFRIGERANT PIPE INSTALLATION WORKS .............................................................................................35

DISASSEMBLING PROCEDURE ...................................................................................................................37

REPLACEMENT PARTS LIST ........................................................................................................................46

AY-AP18CE AY-AP24CE

AH-AP18CEAH-AP24CE

AE-A18CE AE-A24CE

AU-A18CE AU-A24CE

ITEMS INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT

AY-AP18CE AE-A18CE AY-AP24CE AE-A24CE

Cooling capacity kW 5.1 6.7

Heating capacity kW 5.8 8.3

Moisture removal Liters/h 1.6 2.2

Electrical data

Phase – Single

Rated frequency Hz 50

Rated voltage V 220 – 240

Rated current Cool A 9.3 – 9.7 13.2 – 13.7

Heat A 9.2 – 9.8 13.6 – 14.3

Rated input Cool kW 2.01 – 2.15 2.68 – 2.84

Heat kW 1.95 – 2.10 2.76 – 2.97

Rated factor Cool % 98 – 92 92 – 86

Heat % 96 – 89 92 – 87

Compressor Type Hermetically sealed rotary type

Model PH33VPET 2JS464D3AA02

Oil charge 900cc [DIAMOND MS32(N-1)] 1130cc (

ATMOS M60 or SUNISO 4GD1D)

Refrigerant system Evaporator Louver fin and Grooved tube type

Condenser Corrgate fin and Grooved tube type

Control Capillary tube

Refrigerant volume 1380g 1770g

De-lce system Micro computer controled reverse sysetm

Noise level High dB(A) 40 52 44 54

(at cooling) Med. dB(A) 36 – 39 –

Low dB(A) 34 – 37 –

Fan system

Drive Direct drive

Air flow quantity High m3/min. 15.3 48 18.1 46

(at cooling) Med. m3/min. 13.4 – 15.0 –

Low m3/min. 11.3 – 13.7 –

Fan Cross flow fan Propeller fan Cross flow fan Propeller fan

Connections

Refrigerant coupling Flare type

Refrigerant tube size Gas, Liquid 1/2", 1/4" 5/8", 1/4"

Drain piping mm O.D ø 20

Others

Safety device Compressor: Internal protector Compressor: Internal protector

Fan motors: Thermal protector(Internal)

Fuse, Micro computer control

Air filters Polypropylene net (Washable)

Net dimensions Width mm 1040 (1155) 890 (1020) 1040 (1155) 890 (1020)

(Cartont dimensions)

Height mm 325 (300) 645 (735) 325 (300) 645 (735)

Depth mm 220 (385) 327 (398) 220 (385) 327 (398)

Net weight (Gross weight) kg 16 (21) 58 (62) 16 (21) 64 (68)

Note: The condition of star ( ) marked item are ‘ISO5151:1994(E), condition T1’.

SPECIFICATIONS

AY-AP18CE AY-AP24CE

AH-AP18CE AH-AP24CE

AE-A18CE AE-A24CE

AU-A18CE AU-A24CE

ITEMS INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT

AH-AP18CE AU-A18CE AH-AP24CE AU-A24CE

Cooling capacity kW 5.1 6.7

Moisture removal Liters/h 1.6 2.2

Electrical data

Phase – Single

Rated frequency Hz 50

Rated voltage V 220 – 240

Rated current A9.3 – 9.7 13.2 – 13.7

Rated input kW 2.01 – 2.15 2.68 – 2.84

Rated factor %98 – 92 92 – 86

Compressor Type Hermetically sealed rotary type

Model PH33VPET 2JS464D3AA02

Oil charge 900cc [DIAMOND MS32(N-1)] 1130cc (

ATMOS M60 or SUNISO 4GD1D)

Refrigerant system Evaporator Louver fin and Grooved tube type

Condenser Louver fin and Grooved tube type

Control Capillary tube

Refrigerant volume 960g 1320g

De-lce system Micro computer controled reverse sysetm

Noise level High dB(A) 40 52 44 54

(at cooling) Med. dB(A) 36 – 39 –

Low dB(A) 34 – 37 –

Fan system

Drive Direct drive

Air flow quantity High m3/min. 15.3 48 18.1 46

(at cooling) Med. m3/min. 13.4 – 15.0 –

Low m3/min. 11.3 – 13.7 –

Fan Cross flow fan Propeller fan Cross flow fan Propeller fan

Connections

Refrigerant coupling Flare type

Refrigerant tube size Gas, Liquid 1/2", 1/4" 5/8", 1/4"

Drain piping mm O.D ø 20

Others

Safety device Compressor: Internal protector Compressor: Internal protector

Fan motors: Thermal protector(Internal)

Fuse, Micro computer control

Air filters Polypropylene net (Washable)

Net dimensions Width mm 1040 (1155) 890 (1020) 1040 (1155) 890 (1020)

(Cartont dimensions)

Height mm 325 (300) 645 (735) 325 (300) 645 (735)

Depth mm 220 (385) 327 (398) 220 (385) 327 (398)

Net weight (Gross weight) kg 16 (21) 55 (59) 16 (21) 61 (65)

Note: The condition of star ( ) marked item are ‘ISO5151:1994(E), condition T1’.

AY-AP18CE AY-AP24CE

AH-AP18CEAH-AP24CE

AE-A18CE AE-A24CE

AU-A18CE AU-A24CE

570

645

202

122

320

342

890 29037

172 25

62 46.3

10.5

ø4.5

220

950

Power supply cord

(AY-AP18CE, AH-AP18CE only)

[Length unit : mm]

325

1040

Remote controller

18.5

140

SAVE

MODE

TEMP.

FANIH

SWING

CANCELFULL POWER

INVERTER AIR CONDITIONER

TEMP.

MODE

FAN

TIMER

EXTERNAL DIMENSIONS

Figure E-1. INDOOR UNIT

Figure E-2. OUTDOOR UNIT

AY-AP18CE AY-AP24CE

AH-AP18CE AH-AP24CE

AE-A18CE AE-A24CE

AU-A18CE AU-A24CE

WIRING DIAGRAMS

Figure W-1. Wiring Diagram for AY-AP18CE

Figure W-2. Wiring Diagram for AE-A18CE

AY-AP18CE AY-AP24CE

AH-AP18CEAH-AP24CE

AE-A18CE AE-A24CE

AU-A18CE AU-A24CE

Figure W-3. Wiring Diagram for AY-AP24CE

Figure W-4. Wiring Diagram for AE-A24CE

AY-AP18CE AY-AP24CE

AH-AP18CE AH-AP24CE

AE-A18CE AE-A24CE

AU-A18CE AU-A24CE

Figure W-5. Wiring Diagram for AH-AP18CE

Figure W-6. Wiring Diagram for AU-A18CE

AY-AP18CE AY-AP24CE

AH-AP18CEAH-AP24CE

AE-A18CE AE-A24CE

AU-A18CE AU-A24CE

Figure W-7. Wiring Diagram for AH-A24CE

Figure W-8. Wiring Diagram for AU-A24CE

AY-AP18CE AY-AP24CE

AH-AP18CE AH-AP24CE

AE-A18CE AE-A24CE

AU-A18CE AU-A24CE

Part Part Name Items Specifications

No. AY-AP18CE AY-AP24CE

1Terminal Board Rating 300V 25A

2Fan motor Rating 400V 2µF

Capacitor

3Relay-1 Rating AC250V 20A –

(RY1) Coil Volt.; 12V

4Relay-2 Rating AC250V 3A

(RY2, RY3, RY4) Coil Volt.; 12V

5Printed Wiring Material Paper Base Phenolic Resin (UL 94V-0)

Board

6Transformer Rating Pri 220 - 240VAC Sec. 19.0VDC

7Fan motor Rating 220 - 240VAC 50Hz 41W 4-Pole

Type MLA999

Thermal

Protector

Cut off 135±10˚C

(Internal)

8 Power Supply Rating 3G 1.5mm2–

Cord H05VV-F –

9Louver Motor Rating DC12V

Type MP24GA

Part Part Name Items Specifications

No. AE-A18CE AE-A24CE

1Terminal Board Rating 300V 25A

2Fan motor Rating 450V 3µF 450V 3µF

Capacitor

3Running Rating 400V 50µF 400V 50µF

Capacitor

4Compessor Rating AC220 - 240V 50Hz 1500W AC220 - 240V 50Hz 2200W

Type PH33VPET 2JS464D3AA02

5Protector Manufacturer Ubukata Industries Co., Ltd. TEXAS INSTRUMENTS

Type UP3QF0302-T09 (INTERNAL) 3HM529-36V

Cutt off 130˚C 120˚C

6Fan motor Rating

220 - 240VAC 50Hz 71W 6-Pole 220 - 240VAC 50Hz 75W 6-Pole

Type MLB002 MLB015

Thermal protector Cut off 135˚C±5˚C

(Internal)

7Relay 5 Rating – AC250V 30A

for Compressor Coil volt: 200 -240VAC

ELECTRICAL PARTS

AY-AP18CE AY-AP24CE

AH-AP18CEAH-AP24CE

AE-A18CE AE-A24CE

AU-A18CE AU-A24CE

Part Part Name Items Specifications

No. AH-AP18CE AH-AP24CE

1Terminal Board Rating 300V 25A

2Fan motor Rating 400V 2µF

Capacitor

3Relay-1 Rating AC250V 20A –

(RY1) Coil Volt.; 12V

4Relay-2 Rating – AC250V 5A

(RY4) Coil Volt.; 12V

5Printed Wiring Material Paper Base Phenolic Resin (UL 94V-0)

Board

6Transformer Rating Pri 220 - 240VAC Sec. 16.8V DC 0.29A

7Fan motor Rating 220 - 240VAC 50Hz 41W 4-Pole

Type MLA999

Thermal

Protector

Cut off 135±10˚C

(Internal)

8Power Supply Rating 3G 1.5mm2–

Cord Type H05VV-F –

9Louver Motor Rating DC12V 250

Type MP35EA

Part Part Name Items Specifications

No. AU-A18CE AU-A24CE

1Terminal Board Rating 300V 25A

2Fan motor Rating 450V 3µF 450V 3µF

Capacitor

3Running Rating 400V 50µF 400V 50µF

Capacitor

4Compessor Rating AC220 - 240V 50Hz 1500W AC220 - 240V 50Hz 2200W

Type PH33VPET 2JS464D3AA02

5Protector Manufacturer Ubukata Industries Co., Ltd. TEXAS INSTRUMENTS

Type UP3QF0302-T09 (INTERNAL) 3HM529-36V

Cutt off 130˚C 120˚C

6Fan motor Rating

220 - 240VAC 50Hz 71W 6-Pole 220 - 240VAC 50Hz 75W 6-Pole

Type MLB002 MLB015

Thermal protector Cut off 135˚C±5˚C

(Internal)

7Relay 4 Rating – AC250V 30A

Coil volt: 200 -240V

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