SEW-Eurodrive ECDriveS ECC-DFC User manual

*23097728_0117*

Drive Technology \ Drive Automation \ System Integration \ Services

Manual

ECDriveS®

ECC-DFC Fieldbus Controller

Edition 01/2017 23097728/EN

SEW-EURODRIVE—Driving the world

Table of Contents

Manual –ECC-DFC field bus controller

Table of Contents

1. General information.............................................................................................................6

1.1. About this documentation.........................................................................................6

1.2. Structure of the safety notes.....................................................................................6

1.3. Rights to claim under limited warranty......................................................................7

1.4. Exclusion of liability..................................................................................................7

1.5. Other applicable documentation...............................................................................8

1.6. Product names and trademarks ...............................................................................8

1.7. Copyright notice.......................................................................................................8

2. Safety notes .........................................................................................................................9

2.1. Preliminary information.............................................................................................9

2.2. User obligations .......................................................................................................9

2.3. Target group ..........................................................................................................10

2.4. Designated use......................................................................................................10

2.5. Functional safety technology..................................................................................11

2.6. Transport................................................................................................................11

2.7. Installation/assembly..............................................................................................11

2.8. Restrictions of use..................................................................................................11

2.9. Electrical connection ..............................................................................................12

2.10. Required preventive measure ................................................................................12

2.11. Stationary use........................................................................................................12

2.12. Startup/operation....................................................................................................12

3. Introduction........................................................................................................................14

3.1. The concept...........................................................................................................14

3.2. Module properties ..................................................................................................14

3.3. Characteristics of the ECC-DFC fieldbus controller................................................15

3.4. Overview of the hardware ......................................................................................16

4. Hardware connections ......................................................................................................18

4.1. Left and right motor connections............................................................................18

4.2. Left and right sensor connections...........................................................................19

4.3. Left and right Ethernet connections........................................................................20

Table of Contents

Produkthandbuch –ECC-DFC field bus controller

4.4. Power connections.................................................................................................22

5. Connections for linear conveyors ....................................................................................25

5.1. Example 1 –Two-zone controller...........................................................................25

5.2. Example 2 –Single-zone controller........................................................................26

5.3. Example 3 –Double-motor-roller, single-zone control............................................26

5.4. Examples of invalid configuration...........................................................................26

5.5. Definition of motor direction of rotation...................................................................27

6. Status displays ..................................................................................................................28

6.1. Communication......................................................................................................28

6.2. Network and module function.................................................................................28

6.3. Motors....................................................................................................................29

6.4. Sensors..................................................................................................................29

6.5. Power.....................................................................................................................29

7. Auto configuration of the linear conveyor.......................................................................30

7.1. Definition of a linear conveyor................................................................................30

7.2. Installation of the ECShell engineering software.....................................................30

7.3. Definition of the ECC-DFC Ethernet.......................................................................31

7.4. Connect PC to the fieldbus controller network........................................................33

7.5. Auto configuration procedure .................................................................................33

7.6. Results of auto configuration..................................................................................37

7.7. Jam statuses..........................................................................................................41

7.8. Network error .........................................................................................................42

7.9. Low voltage fault....................................................................................................42

7.10. Automatic module replacement..............................................................................42

7.11. Module replacement...............................................................................................43

8. ECShell engineering software...........................................................................................45

8.1. Introduction............................................................................................................45

8.2. Options for configuring the IP address of a PC.......................................................46

8.3. ECShell main window.............................................................................................53

8.4. Establishing a connection with the ECC-DFC fieldbus controller............................54

8.5. Advanced dialog.....................................................................................................68

Manual –ECC-DFC field bus controller

9. Appendix A –Dimensions and Installation Instructions.................................................88

9.1. ECC-DFC module dimensions ...............................................................................88

10. Appendix B –Configuring the PC for Ethernet subnetworks.........................................90

10.1. IP addresses and subnetworks ..............................................................................90

10.2. Configuration example ...........................................................................................91

General information

Manual –ECC-DFC field bus controller

1. General information

1.1. About this documentation

This documentation is an integral part of the product. The documentation is in-

tended for all employees who carry out assembly, installation, startup, and ser-

vice work on the product.

Make sure that the documentation is available in a legible condition. You must

ensure that persons responsible for the system and its operation and persons

who work on the product on their own responsibility have read the entire docu-

mentation carefully and understood it. If anything is unclear or you require further

information, contact SEW-EURODRIVE.

1.2. Structure of the safety notes

1.2.1. Meaning of signal words

The following table shows the graduation and meaning of the signal words in the

safety notes.

Signal word

Meaning

Consequences if disregarded

DANGER

Imminent danger

Severe or fatal injuries

WARNING

Possible dangerous situation

Severe or fatal injuries

CAUTION

Possible dangerous situation

Minor injuries

NOTICE

Possible damage to property

Damage to the drive system

or its environment

INFORMATION

Useful information or tip: Simplifies

handling of the drive system.

1.2.2. Structure of section-related safety notes

Section-related safety notes do not apply to a specific action but to several ac-

tions pertaining to one subject. The hazard symbols that are used either indicate

a general danger or a specific danger.

The formal structure of a section-related safety note can be seen here:

SIGNAL WORD!

Nature and source of danger.

Possible consequence(s) if disregarded.

Measure(s) for preventing the danger.

General information

Manual –ECC-DFC field bus controller

Meaning of the hazard symbols

The hazard symbols in the safety notes have the following meaning:

Hazard symbol

Meaning

General hazard location

Warning of dangerous electrical voltage

Warning of hot surfaces

Warning of risk of crushing

Warning of suspended load

Warning of automatic start-up

1.2.3. Structure of embedded safety notes

The embedded safety notes are directly integrated into the action instructions just

before the description of the dangerous step.

This is the formal structure of an embedded safety note:

SIGNAL WORD! Nature and source of danger. Possible consequence(s) if dis-

regarded. Measure(s) for preventing the danger.

1.3. Rights to claim under limited warranty

Read the information in this documentation. This is essential for fault-free opera-

tion and fulfillment of any rights to claim under limited warranty. Read the docu-

mentation before you start working with the product!

1.4. Exclusion of liability

Read the information in this documentation. This is a prerequisite for safe opera-

tion. The products will only achieve the specified product characteristics and per-

formance characteristics if these requirements are met. SEW-EURODRIVE as-

sumes no liability for injury to persons or damage to equipment or property result-

General information

Manual –ECC-DFC field bus controller

ing from non-observance of these operating instructions. In such cases, SEW-

EURODRIVE assumes no liability for defects.

1.5. Other applicable documentation

Observe the associated documentation for all other components.

1.6. Product names and trademarks

The brands and product names mentioned in this documentation are trademarks

or registered trademarks belonging to the respective titleholders.

1.7. Copyright notice

authorized reproduction, modification, distribution, and use of this document, in

whole or in part.

Safety notes

Manual –ECC-DFC field bus controller

2. Safety notes

2.1. Preliminary information

The following basic safety notes are intended to avoid injuries and property dam-

age, and they mainly relate to the use of the products documented here. If you

also use other components, also pay attention to the warnings and safety notes

that apply to them.

2.2. User obligations

As the user, you must ensure that the basic safety notes are observed and com-

plied with. You must ensure that persons responsible for the system and its oper-

ation and persons who work on the product on their own responsibility have read

the entire documentation carefully and understood it. Consult SEW-EURODRIVE

if anything is unclear or you require further information.

As the user, you must ensure that all of the work listed in the following is carried

out only by qualified specialists:

Transport

Storage

Setup and assembly

Installation and connection

Startup

Maintenance

Shutdown

Disassembly

Waste disposal

Ensure that the persons who work on the product pay attention to the following

regulations, conditions, documentation, and information:

National and regional regulations governing safety and accident prevention

Warning and safety signs on the product

All other associated project planning documents, installation notes, startup instruc-

tions, wiring diagrams, and wiring plans

Do not fit, install, or start up damaged products

All system-specific specifications and conditions

Ensure that systems in which the product is installed are equipped with additional

monitoring and protection devices. When doing this, observe the safety condi-

tions and laws concerning technical working materials and the accident preven-

tion regulations.

Safety notes

Manual –ECC-DFC field bus controller

2.3. Target group

Specialist for mechanical work

All mechanical work must be carried out by a qualified specialist. Qualified spe-

cialists in the context of this documentation are persons familiar with the design,

mechanical installation, troubleshooting, and maintenance of the product and

have the following qualifications:

Qualification in the mechanical area in accordance with the national regulations

Knowledge of this documentation

Specialist for electrotechnical work

All electrotechnical work must be carried out by a trained electrical specialist.

Electrical specialists in the context of this documentation are persons who are

familiar with electrical installation, startup, troubleshooting, and maintenance of

the product and who have the following qualifications:

Qualification in the electrotechnical area in accordance with the national regula-

tions

Knowledge of this documentation

These persons must also be familiar with the relevant safety regulations and laws

as well as the other standards, directives, and laws specified in this documenta-

tion. The above-mentioned persons must have the express authorization of the

company to start up, program, parameterize, label, and ground units, systems,

and circuits in accordance with the standards of safety technology.

Instructed persons

All work in the other areas of transportation, storage, operation, and waste dis-

posal must be carried out by persons with sufficient instruction. These instruc-

tions must enable the persons to carry out the required activities and work steps

safely and in accordance with regulations.

2.4. Designated use

The product is intended for installation in electrical plants or machinery.

When installed in machinery, startup (i.e., start of designated operation) is prohib-

ited until it has been determined that the machine is compliant with the local laws

and directives. In the respective area of application, particular attention must be

paid to the Machinery Directive 2006/42/EC and the EMC Directive 2014/30/EC.

The standards mentioned in the declaration of conformity apply to the product.

Use of the product in explosion-proof atmospheres is prohibited, unless it is ex-

pressly intended for this purpose.

Air-cooled motors/gearmotors are designed for ambient temperatures of -10 °C to

40 °C and installation altitudes ≤ 1000 m above sea level. Note that information

on the nameplate may differ. The conditions at the usage location must comply

with all the specifications on the nameplate.

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