SEA MINI TANK User manual

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MINI TANK

MARK TANK

INSTALLATION MANUAL

and Security Information

SEA S.r.l.

Zona Ind. S.Atto 64020 TERAMO Italy

Tel. +39.0861.588341 - Fax+39.0861.588344

e-mail: [email protected]

WEB SITE : www.seateam.com

HYDRAULIC OPERATOR FOR SWING GATE

Automazione Porte

e Cancelli

REV 01 - 07/2006

MINI TANK MARK TANK

230 V (±5%) 50/60 Hz

180 W 220 W

1 A

270 mm

40 50

30 bar 40 bar

-40°C +60°C

130°C

250 daN 640da N

8uF 12,5uF

10 Kg 11 Kg

Ip55

3 mt 4 mt

90° - 110°

FEATURESAND SPECIFICATIONS

The MINI TANK and the MARK TANK are two high quality hydraulic operators for residential and condominium use with leaf length

up to respectively 3 and 4m.

Available in the following versions:

SC (with lock only in closing)

SB (without lock)

AC (with lock in opening and closing)

The lock is guarantied on leaves with lengths under 1,80m. For leaves which are longer than 1,80m use, for all versions, an electric

lock.

The Mini Tank and the Mark Tank are supplied with by-pass valves for the power regulation in both opening and closing. Electronic

adjustable slow down in opening and closing with control board GATE 2. For the European laws and directives actually in force it is

strongly recommended to use the Safety Gate (device for the reading of the gate position), for reverse in case of obstacle.

1133

Fig. 2

CICLES/HOUR

OPERATORS

GRAFICO DI UTILIZZO OPERATORE

MINI TANK, MARK TANK

MINI TANK

MARK TANK

3 mt

4 mt

MINI

TANK

MARK

TANK

1. Shaft cover

2. release

3. Front bracket

4. Rear bracket

5. Cylinder

6. Hydraulic piston

7. By-pass valves

8. Electric motor

9. Hydraulic pump

10. Exit electric cables

TECHNICAL FEATURES

Operating temperatures

Thermal protection

Power supply

Power

Absorbed current

Stroke

Cycles hour (at a temp. of 20°C)

Max working pressure

ax Thrust

Capacitor

Weight

rotection class

Max leaf lenght

Opening degree of the leaf

MINI TANK

MARK TANK

Dimensions (mm)

990

270

1050

Fig. 1

Automazione Porte

e Cancelli

Max. leaf length

REV 01 - 07/2006

Fig. 3

Clevis Attachment

Rear attachment

Pin rear

attachment

(short)

Oil fill in cover

Brass Pin (long)

Breather screw

Release key

Plastic frame,

anti-vibration (big)

Plastic frame,

anti-vibration (small)

Valve cover

Front bracket

Ma k ankve sion

T r

Shaft Cover

End cover

By-pass valves

adjustment key

(only for installer)

MINI TANK

MARK TANK

Automazione Porte

e Cancelli

REV 01 - 07/2006

TYPICAL INSTALLATION

INSIDE

Fig. 4 Fig. 5

TYPE OF INSTALLATION

It is possible to install the Libra Mini Tank with opening inside (Fig.14) or opening outside (Fig.15).

Install the operator always

inside the property

inside inside

Outside

OUTSIDE

Inward installation Outward installation

1. Libra operator

2. Mechanical stop

3. Gate 2 control board

4. Warning lamp

5. Photocell tx

6. Differential switch 16A-0,03A

7. Photocell rx

8. Key switch start-stop

9. Antenna

10. Column for photocells

11. Warning notice

12. Safety Gate

1010

1212

2x1,5

12 x

3x1SCH.

3 SC

x1 H.

3x1 5

2x1

R5G

3x1,5

2x1

x3 1

MINI TANK

MARK TANK

Automazione Porte

e Cancelli

REV 01 - 07/2006

Inside

outside

INWARD INSTALLATION

Total stroke 270 mm - max suggested stroke 250 mm

max

Max

Opening

Angle

Max

Opening

Angle

(mm)

250

215

240

250

215

243

249 225

241

250 235

255 240

249 240

248

247

100

105

120

125

140

145

150

155

160

170

180

150

160

165

175

180

95°

90°

95°

90°

115

150

110

145

105

130

125

110

105

100

105

110

120

130

110°

90°

110°

90°

105°

90°

100°

90°

100°

90°

95°

90°

250

246

249

Max stroke

(mm)

Max stroke

(mm)

Stroke

for 90°(mm)

Stroke

for 90°(mm)

inside

outside

OUTWARD INSTALLATION

Fig. 6

Fig. 7

MINI TANK

MARK TANK

Automazione Porte

e Cancelli

To obtain 110° with d > 55 mm make a recess in the gate.

REV 01 - 07/2006

ØOpen carefully the package, making sure

not to loose parts which are listed in fig. 3

ØAttach the rear oscillating bracket as shown

in fig. 9

Attention: Do not use a hammer for the

insertion of the short brass pin; its fitting into

the bracket and clevis attachment must be

done by the simple pressure of the hands.

Attention: Do not incline the hydraulic

operator further than the allowed angle of the

oscillating bracket (1), risks the possible

braking of it.

INSTALLATION OF THE OSCILLATING REAR BRACKET

Fig. 8

Fig. 9

Adjustable rear bracket (with screws)

(Accessory on demand)

INSTALLATION OF REAR BRACKET

According to the type of opening that you have chosen

(inside or outside) and to the chosen leaf rotation (see

pag. 5), the rear bracket must first be cut respecting the

quote “a” on pag. 5 and then welded as in fig. 10.

The support must be positioned so that the operator is

perfectly levelled (Fig. 10, Fig. 12)

Fig. 10

Fig. 11

(1)

98 m

85 m m

55 mm

65 m

MINI TANK

MARK TANK

Automazione Porte

e Cancelli

REV 01 - 07/2006

POSITIONING OF THE FRONT BRACKET

Once the operator is attached to the post and the leaf set in the closed position execute the following

operations:

1. Release the operator (as in fig. 23 pag.11)

2. Pull-out completely the chromate shaft and push it back in 1cm

3. Attach the shaft to the front bracket (Fig. 13)

4. Set the operator perfectly levelled and mark the position of the front bracket (Fig.13)

Attention: avoid the welding of the front bracket to the shaft of the hydraulic operator already attached;

the welding scraps (daps) could ruin the chromium plating of the shaft.

Fig. 13

Fig. 12

Front bracket weldedFront bracket screwed

Fig. 14 Fig. 15

70 mm 70 mm

3,5 m

46 mm

WELDING OF THE FRONT BRACKET TO THE GATE

The front bracket must be positioned so that the operator is perfectly levelled

According to the nature of the gate the front bracket (wood, steal, Aluminium) can be:

MINI TANK

MARK TANK

Automazione Porte

e Cancelli

REV 01 - 07/2006

INSTALLATION OF POSITIVE STOPS

Ørelease the unit (as in fig. 23 of page 10)

ØMake the shaft come out for ¾ of its stroke

ØPut the positive stops into the front flange of the unit with the two tie rods (of the three present on the stops)

which are parallel to the gate (Fig.16)

ØFix the positive stops with the provided screws

ØOnly Mini Tank : Put the provided bush (A) into the shaft

Øat this point couple the shaft to the front bracket

ØTo adjust the positive stops in opening act on disk 1 and in closing act on disk 2.

Attention: The mounting of the mechanical positive stops does not cause the reduction of the shaft stroke.

BREATHER SCREW

down

Fig. 17

Fig. 18

Unscrew and

remove at the

end of installation

ATTENTION

It is obligatory to remove the breather

screw at the end of the installation.

Fig. 16

(A)

rods parallel to the gate

Disco 1

Disco 2

MINI TANK

MARK TANK

Automazione Porte

e Cancelli

REV 01 - 07/2006

TORQUE ADJUSTMENT (by pass valves)

Adjust the opening and closing forces of the gate so that the diagram of the force is respected (present in the

regulation EN 12453); Anyway the max. thrust force should never be superior of 15 KgF.

INSTALLATION OF THE CHROME PLATED SHAFT COVER

Fig. 22

Down

Grey

Yellow

Fig. 19

Fig. 20

Fig. 21

Grey

Yellow

Acting on the by-pas

valves, it is possible to

adjust the operator

pressure in the opening

and closing process.

By-Pass Valves

MINI TANK

MARK TANK

Automazione Porte

e Cancelli

REV 01 - 07/2006

WARNING: SEA recommends to the end user to release the operator only after having switched off the electric power.

Always contact a professional installer in case of not correct working of the operator.

UNLOCK LOCK

Down

Fig. 23

MANUAL RELEASE SYSTEM

WARNING: Always switch off the main power (110V or 230V) before servicing the operator.

All the above described operations MUST be made exclusively by an authorized installer.

1) Check the solidity and the stability of the gate, especially the points of support and/or rotation of

the gate (pivots).

2) Check the oil level of the hydraulic/in oil bath operators (cap on rear cover of the Mini Tank)

3) Change the hydraulic oil with the one recommended from the head company

4) Check the release function

5) Check the by-pass valves function

6) Check and lubricate the fixing pins

7) Check the integrity of the connection cables

8) Check the function and the positive stops condition in opening and closing (where there is

present a mechanical positive stop accessory)

9) Check the good status of all parts which are forced (rear bracket, oscillating bracket and front

bracket).

10) Check the operating of all accessories, especially the function of all safety devices and of the

Safety Gate.

11) After having executed the periodical maintenance operations it is necessary to repeat the

test and the putting in service of the automation

PERIODICAL MAINTENANCE

Annual

4 years

Annual

MINI TANK

MARK TANK

Automazione Porte

e Cancelli

REV 01 - 07/2006

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