Sanyo VCC-HD2300P Building instructions

FILE NO.

REFERENCE No.SM5310792

L5DJ2/XE, XE-C1F, XE-C8F, US-Z, US-C1F, US-C8F (R)

NOTE: 1. Parts order must contain model number, part number, and description.

2. Substitute parts may be supplied as the service parts.

3. N.S.P. : Not available as service parts.

Design and specifications are subject to change without notice.

SERVICE MANUAL

The components designated by a symbol ( ! ) in this schematic diagram designates components whose value are of

special significance to product safety. Should any component designated by a symbol need to be replaced, use only the

part designated in the Parts List. Do not deviate from the resistance, wattage, and voltage ratings shown.

PRODUCT SAFETY NOTICE

RoHS

This product does not contain any hazardous substances prohibited by the RoHS Directive.

WARNING

You are requested to use RoHS compliant parts for maintenance or repair.

You are requested to use lead-free solder.

(This product has been manufactured using lead-free solder. Be sure to follow the warning given on page 2 when carrying

out repair work.)

VCC-HD2300P

(Product Code : 117 411 00)

(Product Code : 117 461 00)

(Product Code : 117 461 10)

(Europe, U.K., Southeast Asia)

CONTENTS

SPECIFICATIONS .............................................3

1. DISASSEMBLY ..............................................5

2. ADJUSTMENT ...............................................8

3. PARTS LIST ................................................12

CIRCUIT DIAGRAMS &

PRINTED WIRING BOARDS ...........................C1

VCC-HD2300

(Product Code : 117 411 01)

(Product Code : 117 461 01)

(Product Code : 117 461 11)

(U.S.A., Canada, Taiwan, Brazil)

Megapixel Camera

-2 -

WARNING

Do not use solder containing lead.

This product has been manufactured using lead-free

solder in order to help preserve the environment.

Because of this, be sure to use lead-free solder when

carrying out repair work, and never use solder

containing lead.

Lead-free solder has a melting point that is 30 - 40°C (86 -

104°F) higher than solder containing lead, and moreover it

does not contain lead which attaches easily to other metals.

As a result, it does not melt as easily as solder containing

lead, and soldering will be more difficult even if the

temperature of the soldering iron is increased.

The extra difficulty in soldering means that soldering time

will increase and damage to the components or the circuit

board may easily occur.

Because of this, you should use a soldering iron and

solder that satisfy the following conditions when carrying out

repair work.

Soldering iron

Use a soldering iron which is 70 W or equivalent, and

which lets you adjust the tip temperature up to 450°C

(842°F). It should also have as good temperature recovery

characteristics as possible.

Set the temperature to 350°C (662°F) or less for chip

components, to 380°C (716°F) for lead wires and similar,

and to 420°C (788°F) when installing and removing shield

plates.

The tip of the soldering iron should have a C-cut shape or

a driver shape so that it can contact the circuit board as flat

or in a line as much as possible.

Solder

Use solder with the metal content and composition ratio by

weight given in the table below. Do not use solders which

do not meet these conditions.

Lead-free solder is available for purchase as a service tool.

Use the following part number when ordering:

Part name: Lead-free solder with resin (0.5 mm dia., 500 g)

Part number: VJ8-0270

Metal content Tin (Sn) Silver (Ag) Copper (Cu)

Composition

ratio by weight 96.5% 3.0% 0.5%

Note:

If replacing existing solder containing lead with lead-free

solder in the soldered parts of products that have been

manufactured up until now, remove all of the existing solder

at those parts before applying the lead-free solder.

-3 -

SPECIFICATIONS

Camera

Image pickup device : 1/3-inch CMOS sensor

Effective pixels : 16:9 1920 (H) x 1080 (V), 4:3 2288 (H) x 1712 (V)

Lowest image illumination : 50IRE: 1.0 lx (at F1.2, color mode, high gain)

Lowest image illumination : 50IRE: 0.06 lx (at F1.2, black-and-white mode, high gain)

Video S/N ratio : 50 dB (whenAGC is “OFF”)

Lens mount : CS mount

Flange back adjustment : 12.5 ± 0.5 mm, electrical flange back adjustment (Focus assist function)

Day/Night function : Auto, color, black-and-white, alarm input switching

White balance : Auto (ATW), one push (AWC), manual (R/B gain adjustable),indoor, outdoor, fluorescent

Backlight compensation : Multi-spot evaluative metering, center-weighted evaluative metering, masking, face detection

Electronic sensitivity boosting : Auto (32 x max) or Off

Electronic shutter : 1/25, 1/50, 1/120, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/10000 (VCC-HD2300P)

Electronic shutter : 1/30, 1/60, 1/100, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/10000 (VCC-HD2300)

Electronic shutter : Long exposure shutter (1x, 2x, 4x, 8x, 16x, 32x)

Electronic iris : ON/OFF (Set [SHUTTER] to “EI”.)

Iris control : DC iris lens supported

Camera settings : Selectable between 2 camera setting patterns

AGC gain : Normal/ Middle/ High (Manual gain setting possible at Off)

Gamma correction : 0.45, 1, Mode 1, Mode 2

Aperture compensation : On/Off (Correction level adjustable)

VIVID COLOR EFFECT : ON/OFF

DNR : ON/OFF

Mirror : H/V/HV/OFF

Privacy mask : On/Off, max. 8 mask patterns

Motion sensor : On (masking/ detection area setting)/ Off

Language selection : English, French, German, Spanish, Japanese

I/O

Video output : Composite output

LAN : 10BASE-T/ 100BASE-TX (RJ-45 connector)

Alarm input : 2 (NO/NC), also serving as Day/Night switching signal

Alarm output : 2 (NO/NC, 16V, 150 mA, open collector)

-4 -

Network

Image/ video compression : H.264/ JPEG

Video size (H.264) : (16:9) 1920x1080, 1280x720, 640x360, 320x180

Video size (H.264) : (4:3) 1600x1200, 1280x960, 1024x768, 640x480, 320x240

Video size (JPEG) : (16:9) 1920x1080, 1280x720, 1024x576, 640x360

Video size (JPEG) : (4:3) 2288x1712,1600x1200, 1280x960, 1024x768, 800x600, 640x480, 320x240

Picture quality : QUALITY mode: BASIC, NORMAL, ENHANCED, FINE, SUPER FINE

Picture quality : BITRATE mode: User-specified bit rate

Interface : 10BASE-T/ 100BASE-TX

Protocol : TCP/IP, UDP, HTTP, HTTPS, SMTP, NTP, DHCP, FTP, DDNS, RTP, RTSP, RTCP

Simultaneous access : 20

Security : BASIC authentication (ID/password), SSL, IP filtering

Others

Operating ambient temperature/humidity : Temperature: -10 °C - + 50 °C (14°F - 122°F)

Operating ambient temperature/humidity : Humidity: less than 90 % RH (no condensation)

Power source : 24 V AC ± 10 %, 50/60 Hz/ 12 V -15 V DC/ PoE

Power consumption (approx.) : 4.6 W

Weight (approx.) : 220 g (8 oz.)

Dimensions [mm/(inch)] :

-5 -

1. DISASSEMBLY

1-1. REMOVAL OF CABINET AND COVER

1. Cover, USB

2. Screw 3 x 12

3. Two screws 3 x 6

4. Mounting + Cover mounting

5. Two screws 3 x 4

6. Cover left

7. Cover iris

8. Cover right

9. Two screws 2 x 4

10. Screw 2 x 4

11. Four screws 1.7 x 3

12. Cabinet, back

13. Cover top

14. Spacer cover top

15. Cover bottom

-6 -

1-2. REMOVAL OF CABINET FRONT AND ASSY UNIT

1-3. REMOVAL OF CA-8 BOARD, CA-2 BOARD AND CA-9 BOARD

1. Spacer CA1

2. Cabinet, front

3. FPC (CN303)

4. Connector (CN104)

5. FPC (CN301)

6. Two screws 1.7 x 4

7. Two screws 1.7 x 4

8. Two screws 2 x 4

9. Two screws 2 x 4

10. Assy, unit

1. Screw 1.7 x 4

2. Two screws 1.7 x 3

3. Chassis left

4. Connector

5. CA-8 board

6. Screw 1.7 x 4

7. Two screws 1.7 x 4

8. Connector

9. Connector

10. CA-2 board

11. Connector

12. Connector (CN423, Assy wire)

13. CA-9 board

-7 -

1-4. REMOVAL OF CA-3 BOARD, CA-5 BOARD AND CA-4 BOARD

1-5. BOARD LOCATION

1. Two screws 1.7 x 4

When assembling, tighten the

screws order. A B

2. Connector

3. CA-3 board

4. Assy wire (W4001, CN602)

5. CA-5 board

6. Two screws 1.7 x 4

7. Two screws 1.7 x 3

8. Chassis right

9. Chassis back

10. CA-4 board

CA-4 Board

CA-5 Board

CA-2 Board

CA-9 Board

CA-3 Board

CA-8 Board

-8 -

2. ADJUSTMENT

2-1. Table for Servicing Tools

1. Calibration software

Download the calibration software and the firmware from the

following URL.

http://www.overseas.sanyo.com/dcamera_service/

Place the DscCalDi.exe file, camapi32.dll file and

QrCodeInfo.dll file together into a folder of your choice.

2. Pattern box

Turn on the switch and wait for 30 minutes for aging to take

place before using Color Pure. It is used after adjusting the

chroma meter (VJ8-0192) adjust color temperature to 3100

± 20 K and luminosity to 900 ± 20 cd/m2. Be careful of han-

dling the lump and its circumference are high temperature

during use and after power off for a while.

2-2. Setup

1. System requirements

Windows 2000 or XP or Vista

IBM® -compatible PC with pentium processor

USB port

2. Video monitor

Connect the video output to a video monitor with an input

impedance of 75 ohms.

2-3. Adjustment Items and Order

1. AWB Adjustment

2. CMOS White Point Defect Detect Adjustment

3. CMOS Black Point And White Point Defect Detect Adjust-

ment In Lighted

4. Focus Assistance Drive Adjustment

5. CS Mount Optical Axis Adjustment

Note: If the lens, CMOS and board and changing the part, it

is necessary to adjust again. Item 1-5 adjustments should be

carried out in sequence.

2-4. Connecting the camera to the computer

1. Connect the camera’s USB terminal to the computer’

USB connector.

2. It turns on power while pushing the FAR button and the

SET button of the operation panel.

3. Double-click on the DscCalDi.exe.

4. L5DJ2 is selected with Model_Code.

5. PAL (VCC-HD2300P) or NTSC (VCC-HD2300) is

selected with Video_Mode.

2-4-1. Computer screen during adjustment

2-4-2. Operation buttons

Ref. No. Name Part code

J-1

J-2

J-3

J-4

J-5

J-6

J-7

J-8

VJ8-0190

VJ8-0192

VJ8-0191

VHJ-0196

VHJ-0197

VHJ-0198

Pattern box

Calibration software

Chroma meter

Spare lump (pattern box)

Standard lens

C-CS adapter

Siemens star chart

Number

Firmware

QrCode

AWB

Focus

UV Matrix

R Bright

RGB Offset

Tint

B Bright

Gain

Phase

LCD

Calibration Upload

Initialize

LCD Type H AFC Test

VCOMDC

VCOMPP

Cal Data

Cal Mode

EVF

USB storage

Get

Set

VID Set

PID Set

Serial Set

Rev. Set

Setting

Language

Video Mode

VCO

Factory Code

Backrush pulse : Set

Get

Model_Code

-9 -

2-5. Adjustment

1. AWB Adjustment

Adjustment location: AWB of computer screen

Measuring location: Computer screen

Measuring equipment:

Subject: Lens of VHJ-0196

Preparation:

Lens is set on TELE edge/NEAR edge.

Adjusting method:

1. Set a distance of 0.5-1.0 cm between camera lens and

the pattern box. (Do not enter any light.)

2. Connect the camera’s USB terminal to the computer’

USB connector.

3. It turns on power while pushing the FAR button and the

SET button of the operation panel.

4. Double-click on the DscCalDi.exe.

5. Click the AWB, and click the Yes.

6. AWB adjustment value will appear on the screen.

7. Click the OK.

Adjustment value determination is effectuated using the

“CHECK”.

CHECK= wc0, wc1, wc2

The adjustment values fulfill the conditions below, they are

determined as within specifications.

Adjustment value determination

wc0=128 ± 2, wc1=128 ± 2, wc2=130 ± 40

2. CMOS White Point Defect Detect Adjustment

Adjustment location: CCD Defect of computer screen

Measuring location: Computer screen

Measuring equipment:

Subject:

Note:

If readjusting after it has already been adjusted, wait for 15

minutes or more for the unit to cool down first.

Adjustment method:

1. Connect the camera’s USB terminal to the computer’

USB connector.

2. It turns on power while pushing the FAR button and the

SET button of the operation panel.

3. Double-click on the DscCalDi.exe.

4. Shield light with a lens cap to provide dark condition.

5. Select “CCD Defect” on the LCD “Test”, and click the “Yes”.

6. After the adjustment is completed, OK will display.

7. Click the OK.

3. CMOS Black Point And White Point Defect Detect

Adjustment In Lighted

Adjustment location: CCD Black of computer screen

Measuring location: Computer screen

Measuring equipment:

Subject: Lens of VHJ-0196

Adjusting method:

1. Set a distance of 0.5 - 1.0 cm between the pattern box and

the camera.

2. Connect the camera’s USB terminal to the computer’

USB connector.

3. It turns on power while pushing the FAR button and the

SET button of the operation panel.

4. Double-click on the DscCalDi.exe.

5. Select “CCD Black” on the LCD “Test”, and click the “Yes”.

6. After the adjustment is completed, the number of defect

will appear.

7. Click the OK.

Camera

Pattern box

Camera

Pattern box

-10 -

4. Focus Assistance Drive Adjustment

Adjustment location: Focus of computer screen

Measuring location: Computer screen

Measuring equipment:

Subject: Lens of VHJ-0197 and VHJ-0198,

Siemens star chart

Note:

Do not vibrate during the adjustment.

Lens is set 2m and F1.8.

Adjustment method:

1. Set the siemens star chart 200 cm from lens surface

so that it becomes center of the screen (Illumination

above the subject should be 600 lux or more.).

2. Connect the camera’s USB terminal to the computer’

USB connector.

3. It turns on power while pushing the FAR button and the

SET button of the operation panel.

4. Double-click on the DscCalDi.exe.

5. Click the “Focus”, and Click the “Yes”.

6. Lens adjustment value will appear on the screen.

7. Click the OK.

Adjustment value determination is effectuated using below val-

ues.

The adjustment values fulfill the conditions below, they are

determined as within specifications.

Adjustment value determination

AF_I_WIDE = 0 ± 2500, AF_I_MID1 = Reference value,

AF_I_MID2 = 0, AF_I_MID3 = 0, AF_I_MID4 = 0,

AF_I_MID5 = 0, AF_I_MID6 = 0, AF_I_TELE = 0,

QR_Z_WIDE = 0, QR_F_I_WIDE = 0, QR_F_I_TELE = 0,

QR_Z_AORI = 0, QR_F_I_AORI = 0, IRIS_GAIN = 0,

IRIS_OFFSET = 0

5. CS Mount Optical Axis Adjustment

Adjustment location: Privacy Mode of computer screen

Measuring location: Computer screen

Measuring equipment:

Subject: Lens of VHJ-0196

Preparation:

Lens is set on TELE edge/NEAR edge.

Adjusting method:

1. Connect the camera’s USB terminal to the computer’

USB connector.

2. It turns on power while pushing the FAR button and the

SET button of the operation panel.

3. Double-click on the DscCalDi.exe.

4. Select “Privacy Mode” on the LCD “Test”, and click.

5. Area display is made on (Check is put in Privacy Mode).

6. Four corners of mechanical vignetting with the lens are

adjusted to enter between double frames by "Up",

"Down", "Left" and "Right".

7. "WIDE" is clicked and the adjusted value is preserved.

8. Click the OK.

Down

Right

Left

Privacy Mode

Privacy mask

Tele

Wide

Privacy mask calibration

Camera 200 cm Siemens

star chart

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