Samsung ML-6060 Owner's manual

See Last Page See Last Page Philips Screwdriver

Small Flat blade Screwdriver

Cotton swab

Alcohol

Lint free cloth

Toner

Seal

Technical Instructions Printers OEM Info Tools & Supplies 1

Step 1

Place the cartridge upside down on the

work bench. Slide open the drum shutter

and pull the drum shutter arms from their

positioning posts on each side of the car-

tridge. (See Photos 1 & 2)

Step 2

Place the cartridge on the work bench so

the waste hopper is facing away from you.

(See Photo 3)

Photo 1

Photo 2

Photo 3

ML6060/1650HTECH

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REV.2/23/05

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Step 6

Remove the three screws that hold the

cartridge end cap to the toner hopper on

the gear side of the cartridge.

(See Photo 7)

Step 7

To remove the fourth screw from the end

cap rotate the screwdriver to the right.

(See Photo 8)

Photo 6

Photo 7

Photo 8

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2 ML-6060/1650 Technical Instructions

Photo 4

Photo 5

Step 5

Lift the toner hopper reservoir away from

the cartridge. (See Photo 6) Clean the

toner hopper reservoir using dry com-

pressed air or a vacuum.

Step 4

Pry the front of the toner hopper reservoir

back. (See Photo 5)

Step 3

Using a Philips screwdriver remove the

two screws located on top of the cartridge

next to the toner hopper. (See Photo 4)

Notes

Photo 11

Photo12

Photo 13

ML-6060/1650 Technical Instructions 3

Photo 9

Step 10

Awhite bearing may be found on the shaft

of the toner hopper supply roller. Slide the

bearing from the supply roller shaft.

(See Photo11)

If it the bearing is not on the shaft check

the cartridge end cap.

(See Photo 12)

It is important that this bearing be present

during the reassembly of the cartridge.

Photo 10

Step 11

Remove the three gears from the side of

the cartridge. (

(See Photo 13)

Step 9

Pull the metal gear housing plate from the

side of the cartridge. (See Photo 10)

NOTE: Two gears may stay attached to

the gear housing end plate.

Step 8

Side the cartridge end cap from the side

of the cartridge. (See Photo 9) Notes

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Photo 14

Photo 16

4 ML-6060/1650 Technical Instructions

Step 12

Rotate the cartridge 180°. Remove the

three screws that hold the contact end

cap to the cartridge. (See Photo 14)

Step 13

Slide the end cap from the side of the car-

tridge. (See Photo 15)

NOTE: A white bearing may be found on

the shaft of the supply roller. Remove the

bearing. (See Photo 16)

If the bearing is not present check the

cartridge end cap. (See Photo 17)

It is important that this bearing be present

during the reassembly of the cartridge.

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Photo 15

Step 14

NOTE: On some cartridges the drum axle

can be removed at this time. Grab the

drum axle on the contact side and slide

the axle out of the cartridge.

(See Photo 18) If the axle cannot be

removed at this time continue to the next

step.

Photo 17

Step 15

Remove the two screws holding the waste

hopper to the cartridge. (See Photo #19)

Photo 18

Photo 19

Notes

Photo 21

Photo 22

Photo 23

ML-6060/1650 Technical Instructions 5

Photo 20

Step 18

Using a Philips screwdriver, remove the

two screws holding the PCR to the waste

hopper. (See Photo 23) Remove the PCR.

Clean the PCR using a dry lint free cloth.

Step 19

Remove the two screws holding the wiper

blade. (See Photo 24) Clean the wiper

blade with dry compressed air.

Photo 24

Notes

Step 16

Lift up on the waste hopper and remove

the hopper from the cartridge.

(See Photo 20)

Step 17

If the drum axle has already been removed

lift out the drum. If the drum axle cannot

be removed from the drum slide the axle

out as far as possible from the drive gear

end. (See Photo 21)

Lift the small gear end of the drum up out

of the cartridge and slide the drum axle

out from the end of the cartridge.

(See Photo 22)

NOTE: If the drum being used is damaged

and the axle cannot be removed from the

drum by simply pulling the axle out,

remove the small gear from the end of the

drum. Install the drum axle into the new

drum and glue the gear into place.

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6 ML-6060/1650 Technical Instructions

Step 20

Dump out the waste hopper. Clean the

waste hopper using dry compressed air or

avacuum.

Step 21

Apply padding powder to the wiper blade.

Place the blade onto the waste hopper.

Install the two screws that hold the wiper

blade in place. (See Photo 25)

Step 22

Place the cleaned PCR into the PCR

saddles. The rounded end of the PCR is

the contact side of the roller. Place the

PCR onto the waste hopper so the

contact end sticks out the side of the

hopper.

(See Photo 26)

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Step 23

Install the two screws that hold the PCR

saddles in place.

See Photo 27)

Photo 25

Step 24

Remove the developer roller drive gear

from the side of the cartridge.

(See Photo 28)

Step 25

Dump out the remaining toner from the

toner hopper. Clean the hopper using dry

compressed air or a vacuum.

Step 26

Release the clip the holds the developer

roller end cap to the cartridge.

(See Photo 29)

Photo 26

Photo 27

Photo 28

Photo 29

Notes

Photo 30

Photo 31

Photo 32

Step 31

Slide the developer roller back into the

cartridge. Move the contact spring onto

the developer roller axle. (See Photo 33)

Step 32

Install the developer roller end plate onto

the cartridge. (See Photo 34)

NOTE: Make sure the end plate snaps into

place.

ML-6060/1650 Technical Instructions 7

Step 27

Remove the end cap from the hopper.

(See Photo 30)

Step 28

Slide the developer roller out from the side

of the cartridge.

(See Photo 31)

Step 29

Clean the developer roller using a dry lint

free cloth.

Step 30

Carefully clean the doctor blade using

Acetone and a cotton swab.

(See Photo 32)

Photo 33

Photo 34

Notes

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8 ML-6060/1650 Technical Instructions

Step 33

Place the developer roller drive gear onto

the rollers axle.

(See Photo 35)

Step 34

Apply padding powder to the drum.

Install the drum into the cartridge.

(See Photo 36)

If the drum axle is installed in the drum

slide the axle out from the small gear end

as far as possible. Install the drum axle

into the side of the cartridge.

(See Photo 37)

Carefully lower the drive gear end of the

drum into the cartridge and slide the

drum axle back into the drum.

Step 35

Carefully place the waste hopper into the

cartridge. Install the two screws that hold

the waste hopper in place.

(See Photo 38)

Step 36

If the drum axle is not attached to the

drum, slide the drum axle into the drum

starting on the gear side so the screw

hole in the axle is visible on the gear side.

(See Photo 39)

Step 37

Install the three toner hopper agitator

gears.

(See Photo 40)

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Photo 35

Photo 36

Photo 37

Photo 38

Photo 39

Photo 40

Notes

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Photo 41

Photo 42

Photo 43

Step 41

Install the small threaded screw into the

drum axle. (See Photo 44)

NOTE: Remember to rotate the screw to

the left to install.

Step 42

Rotate the cartridge 180°. Install the white

bearing onto the supply roller axle.

(See Photo 45)

ML-6060/1650 Technical Instructions 9

Step 38

Install the white bearing onto the supply

roller axle.

(See Photo 41)

Step 43

Slide the contact end cap onto

the cartridge. Install the three

screws that hold the end cap in

place.

(See Photo 46)

Step 39

Place the metal gear housing plate onto

the side of the cartridge.

(See Photo 42)

Step 40

Slide the cartridge end cap onto the car-

tridge. Install the three screws that hold

the end cap in place.

(See Photo 43)

Photo 44

Photo 45

Photo 46

Step 44

Push the fill plug out of the

toner hopper reservoir from the

inside of the hopper. Apply a

seal to the toner hopper and fill

with toner.

(See Photo 47)

Step 45

Pour some toner into the hop-

per for testing.

Photo 47

10 ML-6060/1650 Technical Instructions

Step 47

Lock the latches on the back of the

cartridge and toner hopper reservoir.

(See Photo 49)

Step 46

Slide the tail of the seal under the toner

hopper sealing end foam and out through

the seal exit port on the side of the

cartridge. (See Photo 48)

Photo 48

Step 48

Rotate the toner reservoir down onto the

cartridge. Install the two screws that hold

the toner hopper reservoir to the cartridge.

(See Photo 50)

Step 49

Install the drum shutter arms onto the car-

tridge end caps. Install the drum shutter

onto the shutter arms.

(See Photo 51)

Step 50

Test cartridge.

Photo 49

Photo 50

Photo 51

Notes

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