Samsung ML-3560 Series Installation and maintenance instructions

Remanufacturing Instructions

Samsung ML3560

For Technical Support, please cal

l (800

) 322 8992

110

OEM Reference Information:

Part # Yield @ 5%

ML 3560D6 6000

ML 3560DB 12000

1. Remove the drum shutter arms from both

ends of the cartridge to remove the drum

shutter (Fig.1).

Fig. 1

2. Remove two screws from the contact side

end cap (Fig. 2). Do not remove end cap at

this time.

Fig. 2

3. Remove two screws from the gear side

end cap (Fig. 3).

4. Remove two screws from the gear plate

(Fig. 4).

5. Remove the gear and plate from the end

cap (Fig. 5).

6. Tension springs secure the end caps to the

toner hopper on each side of the cartridge.

Use a spring hook tool to release the springs

from each end cap (Fig. 6).

Fig. 3

Fig. 4

Fig. 5

Fig. 6

Spring location

7. The contact side end cap has a locking tab

that secures the end cap to the frame of the

cartridge (Fig. 7).

8. Gently pry the end cap from the top of the

cartridge body and rotate clock wise to

release the end cap from the tab on the

cartridge frame (Fig. 8).

9. Remove the end cap (Fig. 9). Locate the

tension spring and set aside.

10. Remove the metal rod (Fig. 10). The rod

secures the toner hopper to the end caps.

Fig. 7

Fig. 8

Fig. 9

Fig. 10

11. Remove the toner hopper (Fig. 11).

Fig. 11

12. Remove the screw that secures the drum

axle to the end cap (Fig. 12).

13. Remove the drum unit (Fig. 13).

14. On the toner hopper section, make a note

of the gear orientation. Remove the large

black gear and the white drive gear (Fig. 14).

Fig. 12

Fig. 13

Fig. 14

15. Remove the screwfrom the gear in the

center (Fig. 15). Remove the remaining four

gears.

16. Remove the white bearing from the

developer roller shaft (Fig. 16).

17. On the opposite side of the hopper,

release the locking tab that holds the black

spring housing in place (Fig. 17).

18. Remove the black housing and spring

contact (Fig. 18).

Fig. 15

Screw

Fig. 16

Fig. 17

Fig. 18

19. Remove the developer roller bearing and

the screw that secures the end plate (Fig. 19).

Fig. 19

20. Pry up on the metal plate on each end of

the toner hopper to release the locking tabs

(Fig. 20).

21. Remove the plate from the toner hopper

(Fig. 21).

22. Remove the fill plug and dump all

remaining toner from the hopper (Fig. 22).

Fig. 20

Fig. 21

Fig. 22

23. Use a small flat head screw driver to pry

of the developer roller end plate (Fig. 23).

Fig. 23

24. Remove the developer roller end plates

from each side of the toner hopper (Fig. 24).

25. Remove the developer roller from the

toner hopper (Fig. 25). Clean the roller with

compressed air and set aside for reassembly.

26. Remove two screws that secure the

doctor blade (Fig 26). Remove the doctor

blade and clean with compressed air.

Fig. 24

Fig. 25

Fig. 26

27. NOTE:The next two steps are only

needed if you are sealing the cartridge.

Remove the screw that secures the developer

roller housing (Fig. 27).

28. Remove the developer roller housing

(Fig. 28). Clean the toner hopper thoroughly.

Apply seal and secure developer roller

housing with one screw.

29. Clean all components thoroughly with

compressed air. Reassemble toner hopper in

reverse order. Fill the hopper with the

correct gram load of toner (Fig. 29).

30. Remove the drum axle from the small

gear end of the drum, remove the drum from

the waste bin (Fig. 30). During reassembly

insert the drum axle through the opposite

end of the drum (large gear). This will

prevent damaging the drum contact on the

inside of the drum.

Fig. 27

Fig. 28

Fig. 29

Fig. 30

31. Remove the two screws that secure the

PCR housing to the waste bin (Fig. 31).

Remove the housing for cleaning.

Fig. 31

32. Remove the plastic end plates from the

PCR and foam roller (Fig. 32). Clean the PCR,

use compressed air to clean the foam roller

and set aside for reassembly.

33. Remove two screws that secure the wiper

blade (Fig. 33). Remove the wiper and clean

all residual toner from the waste bin using

compressed air or vacuum.

34. Clean or replace all components and

reassemble the drum unit in reverse order

(Fig. 34).

Fig. 32

Fig. 33

Fig. 34

36. Install the silver screw to the drum axle

(Fig. 36), and black cartridge screw to the

waste bin.

35. Reassembling the drum and toner unit to

the cart frame can be tricky, be sure to do the

following in order.

Place the drum unit into the cartridge frame

(Fig. 35).

Fig. 35

37. Install the tension spring to the tab on the

end plate (Fig. 37).

38. Place the toner hopper into the cartridge

frame (Fig. 38).

Fig. 36

Fig. 37

Fig. 38

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