Samsung ML-3560 Series Installation and maintenance instructions

Remanufacturing Instructions

Samsung ML3560

For Technical Support, please cal

l (800

) 322 8992

110

OEM Reference Information:

Part # Yield @ 5%

ML 3560D6 6000

ML 3560DB 12000

1. Remove the drum shutter arms from both

ends of the cartridge to remove the drum

shutter (Fig.1).

Fig. 1

2. Remove two screws from the contact side

end cap (Fig. 2). Do not remove end cap at

this time.

Fig. 2

3. Remove two screws from the gear side

end cap (Fig. 3).

4. Remove two screws from the gear plate

(Fig. 4).

5. Remove the gear and plate from the end

cap (Fig. 5).

6. Tension springs secure the end caps to the

toner hopper on each side of the cartridge.

Use a spring hook tool to release the springs

from each end cap (Fig. 6).

Fig. 3

Fig. 4

Fig. 5

Fig. 6

Spring location

7. The contact side end cap has a locking tab

that secures the end cap to the frame of the

cartridge (Fig. 7).

8. Gently pry the end cap from the top of the

cartridge body and rotate clock wise to

release the end cap from the tab on the

cartridge frame (Fig. 8).

9. Remove the end cap (Fig. 9). Locate the

tension spring and set aside.

10. Remove the metal rod (Fig. 10). The rod

secures the toner hopper to the end caps.

Fig. 7

Fig. 8

Fig. 9

Fig. 10

11. Remove the toner hopper (Fig. 11).

Fig. 11

12. Remove the screw that secures the drum

axle to the end cap (Fig. 12).

13. Remove the drum unit (Fig. 13).

14. On the toner hopper section, make a note

of the gear orientation. Remove the large

black gear and the white drive gear (Fig. 14).

Fig. 12

Fig. 13

Fig. 14

15. Remove the screwfrom the gear in the

center (Fig. 15). Remove the remaining four

gears.

16. Remove the white bearing from the

developer roller shaft (Fig. 16).

17. On the opposite side of the hopper,

release the locking tab that holds the black

spring housing in place (Fig. 17).

18. Remove the black housing and spring

contact (Fig. 18).

Fig. 15

Screw

Fig. 16

Fig. 17

Fig. 18

19. Remove the developer roller bearing and

the screw that secures the end plate (Fig. 19).

Fig. 19

20. Pry up on the metal plate on each end of

the toner hopper to release the locking tabs

(Fig. 20).

21. Remove the plate from the toner hopper

(Fig. 21).

22. Remove the fill plug and dump all

remaining toner from the hopper (Fig. 22).

Fig. 20

Fig. 21

Fig. 22

23. Use a small flat head screw driver to pry

of the developer roller end plate (Fig. 23).

Fig. 23

24. Remove the developer roller end plates

from each side of the toner hopper (Fig. 24).

25. Remove the developer roller from the

toner hopper (Fig. 25). Clean the roller with

compressed air and set aside for reassembly.

26. Remove two screws that secure the

doctor blade (Fig 26). Remove the doctor

blade and clean with compressed air.

Fig. 24

Fig. 25

Fig. 26

27. NOTE:The next two steps are only

needed if you are sealing the cartridge.

Remove the screw that secures the developer

roller housing (Fig. 27).

28. Remove the developer roller housing

(Fig. 28). Clean the toner hopper thoroughly.

Apply seal and secure developer roller

housing with one screw.

29. Clean all components thoroughly with

compressed air. Reassemble toner hopper in

reverse order. Fill the hopper with the

correct gram load of toner (Fig. 29).

30. Remove the drum axle from the small

gear end of the drum, remove the drum from

the waste bin (Fig. 30). During reassembly

insert the drum axle through the opposite

end of the drum (large gear). This will

prevent damaging the drum contact on the

inside of the drum.

Fig. 27

Fig. 28

Fig. 29

Fig. 30

31. Remove the two screws that secure the

PCR housing to the waste bin (Fig. 31).

Remove the housing for cleaning.

Fig. 31

32. Remove the plastic end plates from the

PCR and foam roller (Fig. 32). Clean the PCR,

use compressed air to clean the foam roller

and set aside for reassembly.

33. Remove two screws that secure the wiper

blade (Fig. 33). Remove the wiper and clean

all residual toner from the waste bin using

compressed air or vacuum.

34. Clean or replace all components and

reassemble the drum unit in reverse order

(Fig. 34).

Fig. 32

Fig. 33

Fig. 34

36. Install the silver screw to the drum axle

(Fig. 36), and black cartridge screw to the

waste bin.

35. Reassembling the drum and toner unit to

the cart frame can be tricky, be sure to do the

following in order.

Place the drum unit into the cartridge frame

(Fig. 35).

Fig. 35

37. Install the tension spring to the tab on the

end plate (Fig. 37).

38. Place the toner hopper into the cartridge

frame (Fig. 38).

Fig. 36

Fig. 37

Fig. 38

Other manuals for ML-3560 Series

Table of contents

Other Samsung Printer manuals

Samsung

Samsung ML-1630W - Personal Wireless Mono Laser... Reference guide

Samsung

Samsung ML-1450 Series User guide

Samsung

Samsung Color & Monochrome Laser Printers & MFPs User manual

Samsung

Samsung MultiXpress K220x Series User manual

Samsung

Samsung ML-2251N/XAA User manual

Samsung

Samsung ML-1640 Series User manual

Samsung

Samsung ML-2150 User manual

Samsung

Samsung ML-5000A User manual

Samsung

Samsung CLP-300 User manual

Samsung

Samsung ML-4500/XEV User manual

Samsung

Samsung CLP-510 - Color Laser Printer User manual

Samsung

Samsung ML 2851ND - B/W Laser Printer User manual

Samsung

Samsung ML 4050N - B/W Laser Printer User manual

Samsung

Samsung CLP 660ND - Color Laser Printer User manual

Samsung

Samsung QL 6100 User manual

Samsung

Samsung CLP-680ND: CLP-775ND Operator's manual

Samsung

Samsung ML-7300 Series User manual

Samsung

Samsung ML-2545 Series User manual

Samsung

Samsung ML-2015/XEV User manual

Samsung

Samsung ML-3051N User manual

Samsung

Samsung CLP 500 User manual

Samsung

Samsung SCX-465x Series User manual

Samsung

Samsung ML-3470 User manual

Samsung

Samsung CLP-315 - CLP 315 Color Laser Printer User guide

Popular Printer manuals by other brands

Lexmark

Lexmark 1400 Series Manual

Canon

Canon i70 Series quick start guide

Evolis

Evolis Elypso user guide

Kyocera

Kyocera FS-9530DN specification

Canon

Canon LASER SHOT LBP-1210 Specifications

Canon

Canon PIXMA PRO-1 Series Getting started

Canon

Canon PIXMA G3560 Online manual

Dell

Dell Color Laser Printer 2130cn user guide

Tektronix

Tektronix Phaser 840 user guide

Epson

Epson ET-7750 Programming guide

Canon

Canon CLBR 460ps Service manual

Eltron

Eltron P210 Guide manual

Ricoh

Ricoh MD-P1 Service manual

Epson

Epson SC-F7100 series user guide

Epson

Epson Stylus C40UX Service manual

Canon

Canon imagePASS-A2 Service guide

Canon

Canon S820D user guide

IRA3D

IRA3D POETRY4 Original instructions