Samsung AW05B05A User manual

ROOM AIR CONDITIONER

AW05B05A(AW0500, AW0500A)

AW05E05A(AW0510, AW1510A)

AW05F05A

AIR CONDITIONER CONTENTS

1. Precautions

2. Product Specifications

3. Installation and Operating

Instructions

4. Disassembly and Reassembly

5. Troubleshooting

6. Exploded Views and Parts List

7. Block Diagram

8. Wiring Diagram

SERVICE Manual

AW05E05A(AW0510)-front 6/9/00 4:54 PM Page 2

1. Precautions

Samsung Electronics 1-1

1. Warning: Prior to repair, disconnect the

power cord from the circuit breaker.

2. Use proper parts: Use only exact

replacement parts. (Also, we recommend

replacing parts rather than repairing them.)

3. Use the proper tools: Use the proper tools

and test equipment, and know how to use

equipment may cause problems later-

intermittent contact, for example.

4. Power Cord: Prior to repair, check the

power cord and replace it if necessary.

5. Avoid using an extension cord, and avoid

tapping into a power cord. This practice

may result in malfunction or fire.

6. After completing repairs and reassembly,

check the insulation resistance, Procedure:

Prior to applying power, measure the

resistance between the power cord and the

ground terminal. The resistance must be

greater than 30 megohms.

7. Make sure that the grounds are adequate.

8. Make sure that the installation conditions

are satisfactory. Relocate the unit if

necessary.

9. Keep children away from the unit while it is

being repaired.

10. Be sure to clean the unit and its surrounding

area.

Fig. 1-1 Avoid Dangerous Contact

Fig. 1-2 No Tapping and No Extension Cords

Fig. 1-3 No Kids Nearby!

Fig. 1-4 Clean the Unit

AW05E05A(AW0510)-1 6/9/00 5:10 PM Page 1-1

1-2 Samsung Electronics

MEMO

AW05E05A(AW0510)-1 6/9/00 5:10 PM Page 1-2

Samsung Electronics 2-1

2. Product Specifications

2-1 Table

Type

Dimensions:

Width x Height x Depth

Packing Size:

Width x Height x Depth

Voltage:

Phase

Frequency

Operating Current

Power Consumption

Refrigerant Type

Refrigerant Charge

Cooling Capacity

E.E.R

Humidity Removed

Air Circulation

Net Weight

Condenser

Condenser Fan

Evaporator

Evaporator Fan

Fan Motor

Compressor(Rotary)

Overload Protect

Fan Motor Capacitor

Compressor Capacitor

Plug Type

Fan Speed Control

Thermo Control

Design Pressure

High Side/Low Side

Inches

Volt

FREON

OZ(kg)

BTU/h

Kcal/h

(BTU/h,W)

(Kcal/hw)

LT/h

C.F.M

LBS

Row

Type

Row

Type

Model

F/VAC

PSI

5.6

625

9.0(255)

5,000

8.0

1.5

134

44A052HW1KA

4 & 30/370

4.8

515

12.0(340)

5,100

9.7

1.5

125

44A052HS1KA

3.5 & 30/370

5.6

625

9.0(255)

5,000

8.0

1.5

134

2R7S126A6F

4 & 35/270

4.8

515

12.0(340)

5,100

9.7

1.5

125

2R7S126A6F

3.5 & 35/370

4.8

560

12.0(340)

1,250

9.7

2.22

1.5

125

44A052HS1KA

3.5 & 30/370

Window

17 13/16 x 12 3/8 x 13 9/16

452 x 314 x 345

19 11/32 x 14 7/8 x 17 11/32

491 x 378 x 440

115

Single

R-22

Propeller Fan

Squirrel Cage

AFS015ZREA

MRA12040-12008

(DUAL TYPE)

Parallel

Selector S/W

Thermostat

300/150

Unit of

Measure AW05B05A

(AW0500) AW05E05A

(AW0510) AW05B05A

(AW0500A) AW05E05A

(AW0510A) AW05F05AItem Remarks

AW05E05A(AW0510)-1 6/9/00 5:10 PM Page 2-1

2-2 Samsung Electronics

2-2 Dimensions

314

345

452

Unit : mm

AW05E05A(AW0510)-1 6/9/00 5:10 PM Page 2-2

Samsung Electronics 3-1

3. Installation and Operating Instructions

3-1 Installation

3-1-1 Selecting Area for Installation

Select an area for installation that is suitable to the

customer’s needs.

1. Make sure that you install the unit in an area

providing good ventilation. The air conditioner

must not be blocked by any obstacles affecting the

airflow near the air inlet and the air outlet.

2. Make sure that you install the unit in an area that

allows good air handling. The installation area

must be able to endure vibration from the unit.

3. Make sure that you install the unit away from heat

or vapor.

4. Make sure that you install the unit in an area

which is cool and has adequate space.

5. Make sure that you install the unit in an area away

from TVs, audio units, cordless phones,

fluorescent lighting fixtures and other electrical

appliances (at least 1 meter clearance).

6. Make sure that you install the unit in an area which

provides easy drainage for condensed water.

7. Make sure that you install the unit in area not

exposed to the rain or direct sunlight.

(Install a separate sunblind if exposed to direct

sunlight).

8. Make sure that you install the unit in an area

allowing good air movement. Do not install it in

a space that would cause noise amplification

of noise.

9. Fix the unit firmly if mounted in a high place.

Caution:

It is harmful to the air conditioner if it is used in the following environments : greasy areas (including areas near

machines), salty areas such as coast areas, areas where sulfuric gas is present (such as hot spring areas), Contact

your dealer for advice.

AW05E05A(AW0510)-1 6/9/00 5:10 PM Page 3-1

3-2 Samsung Electronics

3-2 Controls and Components

3-2-1 Thermostat

3-2-2 Selector

• Control Operation :

By turning control knob clockwise(toward higher numbers), the temperature will be cooler.

By turning the control knob counterclockwise(toward lower numbers), the temperature will be warmer.

• Level 1 : Cool air will be supplied above 30~35°C

Cool air will be ceased below 28~32.5°C

• Level 10 : Cool air will be supplied above 11~17°C

Cool air will be ceased below 7~13°C

• Slowly turn the Fan Selector Switch in the following order :

to LOW FAN, HIGH FAN, HIGH COOL, MED COOL, LOW COOL.

• OFF : All functions will be off.

• LOW FAN : The circulation of air is low.

• HIGH FAN : The circulation of air is maximum.

• LOW COOL : Circulation, cooling, and humidity removal are low(all simultaneousy operated).

• MED COOL : Circulation, cooling, and humidity removal are mediume(all simultaneously operated).

• HIGH COOL : Circulation, cooling, and humidity removal are maximum(all simultaneously operated).

Coolest

MED Cool

LOW Cool

HIGH Cool

HIGH Fan

Thermostat control Selector

OFFLOW Fan

Thermostat Selector

AW05E05A(AW0510)-1 6/9/00 5:10 PM Page 3-2

Samsung Electronics 4-1

4. Disassembly and Reassembly

4-1 Compressor Replacement Flow Chart

Locate cause of defect

Release refrigerant

Disconnect electrical wiring

from compressor

Cut refrigerant lines

from compressor

Plug disconnected lines

Replace compressor

Inspect electrical

wiring for defects,

and terminals for

correct and secure

connections

Solder discharge line

Corrective action Check refrigerant oil level

Add oil as necessary

Solder suction line Use nitrogen gas

Perform soldering function

Fill system with nitrogen gas

Check for leakage

Pinch and braze filling tube

Recharge system

Evacuate system

Release nitrogen gas?

Problem?

Low oil level? NY

Y N

Leakage?

AW05E05A(AW0510)-1 6/9/00 5:10 PM Page 4-1

4-2 Samsung Electronics

4-2 Checking the Oil

4-2-1 Oil quality

4-2-2 Changing and adding refrigerant oil

1. Change the compressor - DO NOT recharge the oil as the compressor itself is

already charged.

2. Change the condenser .... add 50cc

3. Change the evaporator .... add 50cc

4. When the refrigerant is replaced .... add 30cc oil.

5. After vacuum is completed, the oil is filled through the high pressure side.

6. In the event of a refrigerant leak, generally it is not necessary to add oil

(unless the oil has leaked significantly).

Put approximately 10cc oil into a transparent container and test it.

4-3 Refrigerant Oil Specifications

Normal

Overheat

Motor Damage

Condition of

Refrigerant Cycle Color

Light Yellow

Brown Color

Dark Brown

No Odor

Pungent Oil

Odor Remarks

Return with the system

Oil Change

Condition of Oil

Model Oil Specification Oil Change

AW05B05A(AW0500) SONTEX 200LT 260CC

AW05E05A(AW0510) SONTEX 200LT 260CC

AW05B05A(AW0500A) SUNISO 4GDID 260CC

AW05E05A(AW0510A) SUNISO 4GDID 260CC

AW05F05A SONTEX 200LT 2600CC

AW05F05A SUNTEX 200LT 260CC

AW05E05A(AW0510)-1 6/9/00 5:10 PM Page 4-2

Samsung Electronics 4-3

4-4 Disassembly and Reassembly Procedure

Stop operating of the air conditioner and remove the power cord before repairing the unit.

No. Part name Procedures Remarks

①

➁

➂

➃

Ass'y - Grille 1. Remove the knobs and the grille screw

located behind the guard air filter.

2. Remove the grille from the cabinet by pushing

in on the grille tabs on both cabinet sides, and

then lift the grille off the top latches.

Ass'y - Frame 1. Remove the 7 screws on each of the cabinet

and lift the cabinet upward.

Ass'y - Evaporator 1. Remove foam-seal on the top of the unit.

2. Remove 4 screw on the both side of

evaporator.

3. Separate the evaporator from the unit.

Ass'y - Blower 1. Loose the nut to disassemble the blower.

AW05E05A(AW0510)-1 6/9/00 5:10 PM Page 4-3

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