Samsung AS09HPBN Installation guide

AS09HPBN

AS12HPBN

Precautions 1

Product Specifications 2

Operating Instructions & Installation 3

Disassembly and Reassembly 10

Refrigerating Cycle Diagram 16

Feature & Operation 27

Set Up the Model Option 46

Troubleshooting 49

Exploded Views and Parts List 62

Block Diagram 67

PCB Diagram 68

Wiring Diagram 77

Schematic Diagram 79

CONTENTS

DB98_20801A(1)_co 12/24/04 10:42 AM Page 1

1Samsung Electronics

1. Precautions

11) Cut off the power.

● Make sure to cut off the power before repair. If not, you may

be damaged by an electric shock.

12) Do not install an outdoor unit on the apartment outside

wall(or equivalent) for safety.

● Installing an outdoor unit on the apartment outside wall(or

equivalent) is prohibited for the safety purpose. Service will

not be available for the outdoor unit where our servicemen

can not access and the cost of moving the outdoor unit to

the service area will be borne by the customer.

● If requested by the customer, you shall discourage him to

install an outdoor unit on the apartment outside wall(or

equivalent).

13) The air conditioner outdoor unit shall be installed 2m

above ground and kept away from pedestrians to prevent

direct exposure to hot wind. (according to the Building

Facility Standard Regulations)

14) Keep the drain hose outlet free.

● Otherwise, air flow will get slow, which may hinder cooling

capacity.

● Also, dew may be laden on the service valve.

15) Use of Certified Parts

● Use certified parts only. (An electric contact part, if broken

down, shall not be repaired but replaced with a new one.

Remodeling shall be prohibited. In no case, the customer

shall repair the product on his own because this is danger-

ous enough to bring about breakdown or fire.)

16) Ban on Middle Connection of Power Cord

● Do not cut the power cord in the middle to be connected to

other power cord nor use a middle socket between two

power cords. This is dangerous enough to bring about

breakdown or fire.

17) Check Insulation

● After assembly, be sure to check insulation resistance.

(Use an insulation ohmmeter to measure the insulation

resistance between the power cord and the earthing wire.

Do not supply power until it reads 30MΩ.)

18) Be sure to keep the symmetry of the product.

● Otherwise, you may hear vibration noise.

19) Caution for Children

● Do not keep children off the product while it is in repair.

Otherwise, they might be endangered.

10) Be sure to put the indoor or outdoor unit free of corrosive

gases such as sulfuric water, ammonium, and sulfuric

gas.

● Otherwise, copper tubes or soldered parts could be

corroded causing refrigerant leak.

11) Arrangement of surroundings

● After repair finishes, clean the air conditioner and its

surroundings and inform the customer of what it is like.

DB98_20801A(1)_1 12/24/04 10:46 AM Page 1

Samsung Electronics2

2. Product Specifications

2-1 Table

Perfor-

mance

Power

Size

Model

Item

Type

Cooling kW

Heating kW

Dehumidifying |/h

Air Volume Cooling m3/min

Heating (H/M/L)

Noise Cooling dB

Heating (H/M/L)

Energy Efficiency Ratio Cooling W/W

Heating

Power ph-V-Hz

Power Consumption Cooling W

Heating

Operating Current Cooling A

Heating

Power Factor Cooling %

Heating

Starting Current A

Length m

Power Cord Number of Core Wire

Capacity A

Outer Dimension Width x Height mm

x Depth inch

Weight(Net) kg

Refrigerant Pipe Liquid mm x L(m)

Gas mm x L(m)

Drain Hose D x L(mm)

Type

Compressor Motor Type

Rated Output

Oil Type

Type

Blower Motor Type

Rated Output W

Heat Exchanger

Refrigerant Control Unit

Freezer Oil Capacity cc

Refrigerant to Change(R410A) g

Protection Device(OLP)

Cooling Test Condition

Maximum Operation Condition

AS09HPBN AS12HPBN

INDOOR UNIT : DB27˚C WB19˚C OUTDOOR UNIT : DB35˚C WB24˚C

INDOOR UNIT : DB32˚C WB23˚C OUTDOOR UNIT : DB43˚C WB26˚C

Indoor unit Outdoor unit

Wall-mounted

2.70

2.90

1.0

7.5/6.9/6.3 25

8.0/7.4/6.8 25

40/36/32 51/51

3.21

3.41

1-220/240-50

840

850

3.9

3.7

93.6

99.9

2.1

250V-10A

950 x 268 x 165 790 x 548 x 285

37.4 x 10.6 x 6.5 31.1 x 21.6 x 11.2

9.0 33.8

ø6.35 x 7.5

ø9.52 x 7.5

ø18 x 550

Rotary, G4A091JU

Induction Motor(PSC)

930

DAPHNE FV68S(PVE)

Cross-flow Propeller

Resin / steel steel

15 50

2ROW 12STEP 1ROW 24STEP

CAPILLARY TUBE

280

730

RBC12054-12500

Indoor unit Outdoor unit

Wall-mounted

3.50

3.80

1.4

8.3/7.0/5.7 25

9.5/8.9/8.3 25

43/38/34 53/53

3.21

3.22

1-220/240-50

1,090

1,180

5.0

5.4

94.8

95.0

2.1

250V-10A

950 x 268 x 165 790 x 548 x 285

37.4 x 10.6 x 6.5 31.1 x 21.6 x 11.2

9.0 36.0

ø6.35 x 7.5

ø9.52 x 7.5

ø18 x 550

Rotary, G8C124JU

Induction Motor(PSC)

1,267

DAPHNE FV68S(PVE)

Cross-flow Propeller

Resin / steel steel

15 50

2ROW 12STEP 2ROW 24STEP

CAPILLARY TUBE

500

950

RBC12128-12500

DB98_20801A(1)_1 12/24/04 10:46 AM Page 2

3Samsung Electronics

3. Operating Instructions & Installation

3-1 View of the Unit

3-1-1 Indoor Unit

Air filter

(under the grille)

Airflow blades

(outlet)

Power(On/Off) button

Set temperature &

room temperature

Operation indicator

(Auto-Cool, Cool, Dry, Fan : Blue

Auto-Heat, Heat : Orange)

Auto cleaning indicator

(Blue)

Energy saving indicator

(Blue)

Anion indicator

(Blue)

Turbo function indicator

(Blue)

Timer indicator

(Orange)

Fan speed indicator

(Blue)

Remote control sensor

Room Temperature sensor

Air Inlet

DB98_20801A(1)_1 12/24/04 10:46 AM Page 3

Samsung Electronics4

Operating Instructions & Installation

Air Inlet(Rear)

Air Outlet

Connection Valve

(inside)

3-1-2 Outdoor Unit

DB98_20801A(1)_1 12/24/04 10:46 AM Page 4

5Samsung Electronics

3-2 Air Conditioner and Accessories

The following accessories are supplied with the air conditioner.

- The number of each accessory is indicated in parentheses.

3-2-1 Accessories in the Indoor Unit Case

3-2-2 Accessories in the Outdoor Unit Case

- The flare nuts are attached to the end of each pipe of an evaporator or a service port.

Use the nuts when connecting the pipes.

- The 5-wire assembly cable is optional. If it is not supplied, use the standard cable.

- The drain plug and rubber leg are only included when the air conditioner is supplied without the assembly pipe as seen in the

picture below.

The following connection accessories are optional.

If they are not supplied, you should prepare them before installing the air conditioner.

- If these accessories are supplied, you can find them in the accessory box.

Assembly Pipe, ø6.35mm

by 7.5m (1)

Assembly Pipe, ø9.52mm

by 7.5m (1)

PE T3 Foam Tube

Insulation (1)

Vinyl Tape,

Width 50mm (1)

Drain Plug (1) Rubber Leg (4)

Pipe Clamps A (3) Pipe Clamps B (3) Cement Nail (6) M4 x 16 Tapping

Screws (10)

Drain Hose,

length 2m (1)

Putty 100g (1)

Installation Plate (1) Remote Control (1) Batteries for

Remote Control (2)

User’s Manual (1) Installation Manual (1)

OWNER’SINSTRUCTIONS

MANUALDEINSTRUCCIONES

ISTRUZIONIPERL’USO

MANUALDEINSTRU˝ES

MANUELD’UTILISATION

GEBRAUCHSANWEISUNG

Splut-typeRoomAirConditioner

AireacondicionadodomsticosistemaSplit

Condizionatored’ariaperambientiadunitSeparate

AparelhodearcondicionadotipoSplit

Climatiseurdetypespar

Geteilteraumklimaanlage

OWNER’SINSTRUCTIONS

MANUALDEINSTRUCCIONES

ISTRUZIONIPERL’USO

MANUALDEINSTRU˝ES

MANUELD’UTILISATION

GEBRAUCHSANWEISUNG

Splut-typeRoomAirConditioner

AireacondicionadodomsticosistemaSplit

Condizionatored’ariaperambientiadunitSeparate

AparelhodearcondicionadotipoSplit

Climatiseurdetypespar

Geteilteraumklimaanlage

5-wire

Assembly Cable (1)

Drain Plug (1) Rubber Leg (4)

DB98_20801A(1)_1 12/24/04 10:46 AM Page 5

Samsung Electronics6

3-3 Installation

3-3-1 Before Installation

Keep the air conditioner outlet and inlet free from its surroundings.

In case of installation, keep the symmetry and fix it to prevent vibration.

The pipe length shall meet the standard as far as possible.

3-3-2 Installation Procedure

■Location

Install the product in an area to guarantee the best cooling effect, convenience of piping and electric work, and inexistence of

vibration or wind.

■Wall Drilling

Drill the wall downward in a diameter of 60 to 65mm.

■Fixing Indoor Unit & Outdoor Unit

Fix the air conditioner indoor unit securely to the wall. Secure the outdoor unit in a suitable position.

■Pipe Spooling & Connecting

You shall cut the pipe with a pipe cutter and grind all the burrs of the cut surface.

Pipe expansion may continue until the pipe surface becomes uneven or torn apart.

Be sure to use a torque wrench to tighten pipes or flare nuts.

■Leak Test

Put an inert gas like nitrogen in the outdoor unit pipe and put soap bubbles or other test liquids on the pipe surface for the leak test.

■Drain Hose Connecting

Install the drain hose downward to drain water naturally. Be sure to pour water into the hose to check if it drains well.

■Electric & Earth Work

Electric and earth work shall meet the "Electric Facility Technology Standard" and the "Internal Wire Regulation" of the Electric

Business Laws.

■Inspection & Trial Run

Upon completion of the tests, you shall make a trial run while you explain the main functions of the air conditioner to finish the

installation.

Outer Diameter(D)

6.35mm(1/4")

9.52mm(3/8")

Torque(kgf.cm)

140~170

250~280

Depth(A)

1.3mm

1.8mm

DB98_20801A(1)_1 12/24/04 10:46 AM Page 6

7Samsung Electronics

3-4 Installation Diagram of Indoor Unit and Outdoor Unit

3-4-1 Air-Purge Procedure

1) Connect each assembly pipe to the appropriate

valve on the outdoor unit and tighten the flare nut.

3) Open the valve of the low pressure side of

manifold gauge counter-clockwise.

4) Purge the air from the system using vacuum

pump for about 30 minutes.

- After that, please recheck that pressure is

stabilized.

- Close the valve of the low pressure side of

manifold gauge clockwise.

- Remove the hose of the low pressure side

of manifold gauge.

7) Check for gas leakage.

- At this time, especially check for gas

leakage from the 3-Way valve’s stem nuts,

and from the service port cap.

2) Connect the charging hose of low pressure side

of manifold gauge to the packed valve having a

service port (3/8" Packed valve) as shown at the

figure.

5) Set valve cork of both liquid side and gas side of

packed valve to the open position.

6) Mount the valve stem nuts to the 2-Way and

3-Way valve. And mount the service port cap to

3-Way valve.

Outdoor unit Indoor unit

Gas pipe side

Liquid pipe side

Vacuum Pump

(gas)

(liquid)

Valve stem

Stem cap

DB98_20801A(1)_1 12/24/04 10:46 AM Page 7

Samsung Electronics8

Operating Instructions & Installation

3-4-2 Refrigerant Refill(R410A)

Refill an air conditioner with refrigerant when refrigerant has been leaked at installing or using.

Suspension hook

High

pressure

gauge

Hand

wheel

Finger tight

fittings

Connected to

high pressure

side

Charging line

For mounting

other and of

hose when

not in use

Compound

gauge

1) Purge air(for new installation only).

3) Connect the tank to refill with refrigerant.

4) Set the unit to cool operation mode.

7) Stop operation of the air conditioner.

9) Close the cap of each valve.

2) Turn the 3-Way valve clockwise to close,

connect the pressure gauge (low pressure side) to

the service valve, and open the 3-Way valve

again.

5) Check the pressure indicated by the pressure

gauge(low pressure side).

* Standard pressure is should be 9.0~10.0kg/cm2

in a regular, high operation mode.

6) Open the refrigerant tank and fill with refrigerant

until the rated pressure is reached.

* It is recommended not to pour the refrigerant

in too quickly, but gradually while operating a

pressure valve.

8) Close the 3-Way valve, disconnect the

pressure gauge, and open the 3-Way valve

again.

DB98_20801A(1)_1 12/24/04 10:46 AM Page 8

9Samsung Electronics

3-4-3 "Pump down" Procedure

Pump down will be carried out when an evaporator is replaced or when the unit is relocated in another area.

3-Way Valve

2-Way Valve

1) Remove the caps from the 3-Way valve and the

3-Way valve.

3) Set the unit to cool operation mode.

(Check if the compressor is operating.)

4) Turn the 3-Way valve clockwise to close.

7) Close the cap of each valve.

2) Turn the 3-Way valve clockwise to close and

connect a pressure gauge (low pressure side)

to the service valve, and open the 3-Way valve

again.

5) When the pressure gauge indicates "0" turn the

3-Way valve clockwise to close.

6) Stop operation of the air conditioner.

Operating Instructions & Installation

Relocation of the air conditioner

•Refer to this procedure when the unit is relocated.

•Carry out the pump down procedure (refer to the details of 'pump down').

•Remove the power cord.

•Disconnect the assembly cable from the indoor and outdoor units.

•Remove the flare nut connecting the indoor unit and the pipe.

•At this time, cover the pipe of the indoor unit and the other pipe using a cap or vinyl plug to avoid foreign

material entering.

•Disconnect the pipe connected to the outdoor unit.

At this time, cover the valve of the outdoor unit and the other pipe using a cap or vinyl plug to avoid foreign

material entering.

•Make sure you do not bend the connection pipes in the middle and store together with the cables.

•Move the indoor and outdoor units to a new location.

•Remove the mounting plate for the indoor unit and move it to a new location.

DB98_20801A(1)_1 12/24/04 10:46 AM Page 9

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