Rockwell Automation SmartGuard 600 User guide

Safety Application Example

Sharing Data Between a SmartGuard 600

Controller and a MicroLogix 1100

Controller Over an EtherNet/IP Network

Standard Network-enabled Example

Safety Rating: Not Safety Rated

Introduction............................................................................................ 1

Important User Information.....................................................................2

General Safety Information.................................................................... 3

Description............................................................................................. 3

Example Bill of Materials ....................................................................... 3

Setup ......................................................................................................3

Configure ............................................................................................... 4

Programming ....................................................................................... 11

Additional Resources........................................................................... 14

Introduction This example shows how to configure and program a SmartGuard 600

packaged safety controller to share data over an EtherNet/IP network

with a MicroLogix 1100 controller.

Features and Benefits

Share non-safety rated SmartGuard 600 status information with your

machine controller and HMIs through standard EtherNet/IP

communication.

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Important User Information Solid state equipment has operational characteristics differing from those

of electromechanical equipment. Safety Guidelines for the Application,

Installation and Maintenance of Solid State Controls (publication

SGI-1.1 available from your local Rockwell Automation sales office or

online at http://literature.rockwellautomation.com) describes some

important differences between solid state equipment and hard-wired

electromechanical devices. Because of this difference, and also because

of the wide variety of uses for solid state equipment, all persons

responsible for applying this equipment must satisfy themselves that

each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for

indirect or consequential damages resulting from the use or application

of this equipment.

The examples and diagrams in this manual are included solely for

illustrative purposes. Because of the many variables and requirements

associated with any particular installation, Rockwell Automation, Inc.

cannot assume responsibility or liability for actual use based on the

examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect

to use of information, circuits, equipment, or software described in this

manual.

Reproduction of the contents of this manual, in whole or in part, without

written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you

aware of safety considerations.

Identifies information about practices or circumstances that

can cause an explosion in a hazardous environment,

which may lead to personal injury or death, property

damage, or economic loss.

Identifies information that is critical for successful

application and understanding of the product.

Identifies information about practices or circumstances that

can lead to personal injury or death, property damage, or

economic loss. Attentions help you identify a hazard, avoid

a hazard, and recognize the consequence.

Labels may be on or inside the equipment, for example, a

drive or motor, to alert people that dangerous voltage may

be present.

Labels may be on or inside the equipment, for example, a

drive or motor, to alert people that surfaces may reach

dangerous temperatures.

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General Safety Information

This application example is for advanced users and

assumes that you are trained and experienced in safety

system requirements.

A risk assessment should be performed to make sure all

task and hazard combinations have been identified and

addressed. The risk assessment may require additional

circuitry to reduce the risk to a tolerable level. Safety

circuits must take into consideration safety distance

calculations which are not part of the scope of this

document.

Contact Rockwell Automation to find out more about our safety risk

assessment services.

Description This application example describes how to pass standard, non-safety data

such as the status of the safety-rated inputs from a SmartGuard 600

controller to a standard controller over an EtherNet/IP network.

The SmartGuard 600 safety controller is programmed by using

RSNetWorx for DeviceNet software. You must be familiar with this

software to use this document.

The MicroLogix 1100 controller is programmed by using RSLogix 500

software. You must be familiar with this software to use this document.

Safety Function

The data shared between the SmartGuard 600 controller and the

MicroLogix 1100 controller is not safety-rated data and should not be

used for safety-rated control.

Example Bill of Material This application example uses these components.

Catalog Number Description Quantity

1752-L24BBBE EtherNet/IP SmartGuard 600 controller 1

1763-L16BBB MicroLogix 1100 controller 1

Setup For detailed information on installing and wiring; refer to the product

manuals listed in the Additional Resources on page 14.

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System Overview

Switch

EtherNet/IP

MicroLogix 1100

SmartGuard 600

Configure To configure the SmartGuard 600 controller, you set the IP address,

configure the communications driver, and define the EtherNet/IP target

assemblies.

Setting the SmartGuard 600 Controller’s IP Address

To set the IP address, you can use the Rockwell BOOTP utility, a

standalone program that incorporates the functionality of standard

BOOTP software with a user-friendly graphical interface. You can

download it from www.ab.com/networks/bootp.html. The SmartGuard

controller must have BOOTP enabled (factory default) to use the utility.

Follow these steps to configure the SmartGuard controller by using the

BOOTP utility.

1. Run the BOOTP software.

The BOOTP Request History panel shows the hardware addresses of

devices issuing BOOTP request.

2. Double-click the hardware address of the SmartGuard controller you

want to configure.

The MAC address is written on the side label of your SmartGuard

controller.

The New Entry pop-up window opens, showing the SmartGuard

controller’s Ethernet Address (MAC).

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3. Type the IP Address, Hostname (if applicable), and Description you

want to assign to the SmartGuard controller, and click OK.

The SmartGuard controller is added to the Relation List, displaying

the Ethernet Address (MAC) and corresponding IP Address,

Hostname, and Description.

Configure an Ethernet Driver for the Network

Follow these steps to configure a communication driver.

1. Start RSLinx Classic software.

2. Select Communications > Configure Drivers to set up

communication to the controller.

3. From the pull-down list of Available Driver Types, add the Ethernet

devices driver and click Add New.

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Go Online in RSNetWorx for DeviceNet Software

This series of steps explains how to start a new project to confirm that

the driver has been uploaded from the network.

1. Open RSNetWorx for DeviceNet software.

2. Choose File > New to create a new project.

3. Go online by clicking the RSWho button.

4. Expand the Ethernet devices driver followed by the SmartGuard

controller and select the DeviceNet network.

5. Click OK.

6. Click OK again to confirm the initial upload from the network.

The network displays SmartGuard 600 controller at node 1.

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7. In the RSNetWorx online graph, double-click

1752-L24BBBE SmartGuard controller to open the SmartGuard

controller’s properties dialog box.

The screen should look like this.

Configuring the Target EtherNet/IP Assemblies in the

SmartGuard 600 Controller

Follow these steps to configure the target EtherNet/IP assembly in the

SmartGuard 600 controller.

1. Click the EtherNet/IP Target I/O tab.

2. Click New to create a new EtherNet/IP input or output target

assembly.

3. In the Edit EtherNet/IP Target I/O dialog box, select Target Input.

4. You can add status information by checking the Status checkboxes.

You can add Local I/O monitor data by checking the appropriate

Local I/O Monitor checkbox.

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5. To create an I/O Tag, click New in the I/O Tag section.

Multiple I/O tags can be defined in an I/O assembly. I/O tags for up

to 16 bytes can be defined in each assembly. A total of two input and

two output assemblies can be defined.

6. Type a name for the tag and choose a type: BOOL, BYTE, WORD,

or DWORD.

7. Click OK.

8. Click OK again.

The EtherNet/IP target assembly now appears on the EtherNet/IP

Target I/O tab.

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Each I/O assembly can contain a maximum of 16 bytes. A total of

two input assemblies and two output assemblies can be created.

9. Click Apply.

10. Click OK.

11. Create additional input or output assemblies as required for your

application by repeating steps 2…8.

12. Click the Mode/Cycle Time tab.

The SmartGuard controller may be changed from Idle mode or

Program mode to Execute mode.

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13. Click Change Mode.

14. Select Execute.

15. Click OK to change modes.

Programming Programming for this setup includes programming the MicroLogix 1100

controller to message to the SmartGuard 600 EtherNet/IP target I/O

assemblies.

Programming the MicroLogix 1100 Controller

Follow these steps to program the MicroLogix 1100 controller.

1. Launch RSLogix 500 software.

2. Open a new file.

3. Select the controller.

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