Riello GAS 5 P/M Quick start guide

Installation, use and maintenance instructions

2915246 (2) - 07/2016

Forced draught gas burner

Progressive two-stage or modulating operation

CODE MODEL TYPE

3753581 GAS 5 P/M 535 T80

Declaration of conformity in accordance with ISO / IEC 17050-1

Manufacturer: RIELLO S.p.A.

Address: Via Pilade Riello, 7

37045 Legnago (VR)

Product: Forced draught gas burner

Model: GAS 5 P/M

These products are in compliance with the following Technical Standards:

EN 676

EN 12100

and according to the European Directives:

MD 2006/42/EC Machine Directive

LVD 2014/35/UE Low Voltage Directive

EMC 2014/30/UE Electromagnetic Compatibility

The quality is guaranteed by a quality and management system certified in accordance with UNI EN ISO 9001.

Mr. U. Ferretti Mr. F. Comencini

2915246

TECHNICAL DATA

ELECTRICAL DATA

BURNER DESCRIPTION

1 Servomotor controlling air and gas

2 Adjustment cam

3 Power controller (for modulating to be required sep-

arately)

4 Control box reset button

5 Servomotor connection

6 Fair leads

7 Wiring terminal block

8 Reset push-button of the motor over load relay

9 Air pressure switch

10 Gas pressure test-point

BURNER EQUIPMENT

Thermal power

Output

155 - 660 kW - 133.300 - 567.600 kcal/h

Operation - two stages progressive

- modulating (kit with controller available upon request)

Fuel natural gas Pci 8 - 10 kWh/m

= 7000 - 8600 kcal/m

Minimum gas pressure for maximum output 9.8 mbar are needed measured at the coupling

with nil pressure in the combustion chamber and gas with calorific

value of 8600 kcal/m

Maximum gas pressure 150 mbar

Electrical supply Three phase 220 V + 10% - 10% ~ 60 Hz without neutral

380 V + 10% - 10% ~ 60 Hz with neutral

Fan motor IE2 3.4A / 220V - 1.9A / 380V

Ignition transformer Primary: 1.8A / 220V - Secondary: 1 x 8 kV - 30 mA

Electrical power consumption 0.85 kW

Quantity Accessories

1 Flange

1 Gasket

8 Screws

1 Flange gasket

Fig. 1

2915246

MAXIMUM DIMENSIONS

COMBUSTION CHAMBER PRESSURE - MAXIMUM OUTPUT

Min. output: 155 kW - 133.300 kcal/h.

Boiler front-plate

drilling

Length available with special blast tube to be separately required.

Burner

160

165 M12

D1785 D2192

Kcal/h

mbar

D1790

2915246

MINIMUM GAS PRESSURE - OUTPUT

Pressure: detected at the pressure test-point 10) (fig. 1) with oil mbar into the combustion chamber.

Should the combustion chamber be pressurized, the pressure necessary will be that of the graph plus the

pressurization value.

Example: to obtain 550 kW it is necessary a gas pressure of 9 mbar and the combustion head set as indicated at

page 8. If the combustion chamber is pressurized at 2 mbar, the pressure detected at the testpoint 9) is:

9 + 2 = 11 mbar.

If this value is too high, for very low gas pipework pressures, the gas gear 6) could be more open.

Do not decrease the pressure at the coupling under the values shown in the diagram.

Output: the maximum value is obtainable with gas Pci 8600 kcal/m

Kcal/h

mbar

D1826

2915246

MOUNTING TO THE BOILER

Separate the blast tube from the burner body by

loosening the screws 7) and 3), fix the blast tube to

the boiler front plate 5) using the gasket 6) provided.

Insert the burner on the holding bars 4) and fasten

the screws 7) and 3).

The combustion head adjustment should be carried

out as follows:

Loosen the screws 2) unhook the tension rod of

the air damper 1) remove the connecting lead of the

servomotor, withdraw the group A) from the group B).

After the setting, re-assemble and verify that the

tension rod of the air damper was locked.

GAS SUPPLY

1 - Gas pipe line

2 - Cock valve

3 - Filter

4 - Pressure stabilizer

5 - Pressure test-point

6 - Minimal gas pressure switch

7 - Safety valve

8 - Adjustment valve

9 - Adjusting throttle valve

10 - Burner

11 - Gas leak control device

D2179

Supplied

upon request To be carried out by the installer

2915246

BURNER ELECTRICAL WIRING

(carried out y the factory)

Key to layout

CMV Motor contactor

LFL... Control box

MB Burner terminal strip

MV Fan motor

PA Air pressure switch

RT Thermal cut-out

SM Servomotor

SO Ionisation probe

SP Plug-socket

TA Ignition transformer

TB Burner ground

20123876

2915246

ELECTRICAL CONNECTIONS TO THE WIRING TERMINAL BLOCK

(to be carried out by the installer)

NOTICE

- The electric wiring carried out by the installer must be in compliance with the rules in force in the Country.

- Leads minimal section 1 mm

- Adjustment for the motor thermal relay:

• at the beginning of the scale for 380 V;

• at the end of the scale for 220 V.

- Burners with non-stop operation.

For safety reasons, this type of burner must be stopped every 24 hours of operation, by means of an hours-

counter to be connected in series with the adjustment devices.

Key to layout

BP - Pressure probe

BT - Temperature probe

MB - Burner terminal strip

PC - Check pressure switch

PG - Min. gas pressure switch

RWF50 - Power controller

TR - High-low mode load remote control sys-

tem: controls operating stages 1 and 2

TL - Load limit remote control system: shuts

down the burner when the boiler temper-

ature or pressure reaches the preset

value.

TS - Safety load control system: operates

when TL is faulty

VR - Adjustment valve

VS - Safety valve

20124022

D2182

16 A

25 A

1.5 mm

2.5 mm

2915246

FIXING OF THE ELECTRICAL WIRES

All the electrical wires, which are to be connected to the terminal block 7) (fig. 1) shall pass through the fair leads 6) (fig.

1) as per this scheme.

1- Three phase supply: fair lead Pg 21

2- Single phase supply: fair lead Pg 13.5

3- Adjustment thermostat: fair lead Pg 13.5

4- Safety thermostat: fair lead Pg 13.5

5- Gas train:fair lead Pg 13.5, sheath ø 13

6- 2nd stage thermostat:fair lead Pg 13.5

(probe for modulating version)

7- Pre-sheared hole: fair lead Pg 13.5 (for power controller - modulating version)

8- Pre-sheared holeg

Further prospective signals or controls can be connected to the burner wiring terminal board by removing the metal weld-

nuts from the pre-sheared holes and inserting a commun fair lead for the passage and the clamping of the leads.

NOTES

- Do not exchange the neutral wire with the phase (avoid the plug-pin connection).

- Carry out a safe earth connection.

- Check the stop of the burner, by opening the boiler thermostat and the burner lock-out, by disconnecting the lead from

the flame probe.

WARNING

When closing the burner on its slide-bars, pull towards the outside the high voltage cable and the cable of the flame de-

tection probe, till to little tension.

D2184

2915246

BURNER START-UP CYCLE

Air-purge: loosen the screw placed on the minimal gas pressure switch mounted on the gas train

AIR PRESSURE SWITCH

The air pressure switch setting shall be carried out after having set all other

adjustments of the burner and the air pressure switch shall be at its lowest

set-point.

When the burner is operating, increase the adjustment pressure by turning

- slowly - clockwise the knob till reaching the burner lock-out.

Thereafter, turn the knob anticlockwise for 1 mbar and repeat the burner

start-up for checking the regularity: if lock-out intervenes turn the knob an-

ticlockwise for 0.5 mbar.

CAUTION:

do not turn the ionization probe, maintain the drawing position; should it be close to the ignition electrode, damage

may occur to the control box amplifier.

Screw

Plug for pressure measure

Pressure switch

S7506

1 ÷ 10

mbar

Adjustment knob

S7507

D2185

Probe position Ignition electrode position

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