Ricoh FT556 User manual

RICOH FT5560

FIELD SERVICE

MANUAL

RICOH COMPANY, LTD.

TABLE OF CONTENTS

I. INSTALLATION

INSTALLATION REQUIREMENTS

Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1

Machine Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Minimum Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

COMPONENT INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . 1-6

SYSTEM CONFIGURATION TABLE . . . . . . . . . . . . . . . . . . . . .

. . . . .

1-7

How to Use

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-8

PAPER BANK INSTALLATION

Accessory Check . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-9

Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

LARGE CAPACITY TRAY INSTALLATION

Accessory Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16

Installation Procedure With Paper Bank

(5th feed station) .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-17

Installation Procedure Without Paper Bank

(3rd feed station)

. . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . 1-17

Common Procedure for LCT Installation . . . . . . . . . . . . . 1-19

COPIER INSTALLATION

Accessory Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25

Installation Procedure . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

1-26

Cassette Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34

Key Counter Holder Installation . . . . . . . .

. . . . . . . . . . .

1-35

Accessory Counter Installation . . . . . . . . . . . . . . . . . . . . 1-37

DUPLEX UNIT INSTALLATION

Accessory Check . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-38

Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39

MINI SORTER INSTALLATION

Accessory Check . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-46

Removal of Shipping Retainers . . . . .

. . . . . . . . . . . . . . . .

1-46

Adapter Accessory Check

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-47

Installation Procedure . . . . . . . . . . . . . . . . . . . . .

. . . . . . .

1-48

MIDI SORTER INSTALLATION

Accessory Check . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-51

Removal of Shipping Retainers . . .

. . . . . . . . . . . . . . . . . .

1-51

Adapter Accessory Check . . . .

. . . . . . . . . . . . . . . . . . . . . . .

1-52

Installation Procedure

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-53

DOCUMENT FEEDER INSTALLATION

Accessory Check . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .

1-57

Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-58

AUTO REVERSE DOCUMENT FEEDER

Accessory Check . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-66

Installation Procedure . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

1-68

COLOR UNIT INSTALLATION

Accessory Check . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .

1-75

Installation Procedure . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

1-76

PREPARATION FOR TRANSPORTING THE COPIER

Short Haul Transportation . . . . . . . . .

. . . . . . . . . . . . . . . .

1-79

Long Haul Transportation By Vehicle .

. . . . . . . . . . . . . .

1-81

II. SERVICE TABLES

SERVICE PROGRAM MODE OPERATION

Data Check Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . .

2-6

Data Change Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Service Program Mode Table . .

. . . .

. . . . . . . . . . . . . . . . . .

2-8

Input Check Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30

User Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31

SERVICE REMARKS . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

2-32

Ill. REPLACEMENT AND ADJUSTMENT

OPTICS

1. Fiber Optics Cable Replacement . . . . . . . . . . . . . . . . . 3-1

2. Auto Paper Size Sensor . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3. Length Sensing Adjustment . . . . . . . . . . . . . . . . . . . . . . 3-5

DEVELOPMENT AND TONER SUPPLY

1. Image Density Sensor Removal

. . . . . . . . . . . . . . . . . . .

3-6

2. Image Density Check and Adjustment

. . . . . . . . . . . . .

3-7

3. Toner Supply Clutch Disassembly

. . . . . . . . . . . . . . . .

3-9

CLEANING

1. Cleaning Unit Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

2. Pick-off Pawl Replacement . . . . . . . . . . . . . . . . . . . . . . 3-12

3. Bias Roller Replacement . . . . . . . . . . . . . . . . . . . . . . . . 3-14

4. Bias Roller Blade Replacement . . . . . . . . . . . . . . . . . . 3-15

PRE-QUENCHING

1. Pre-Quenching Corona Unit Replacement . . . . . . . . . . 3-16

PAPER FEED

1. Feed Roller/Friction Pad Gap Adjustment . . . . . . . . 3-17

2. Registration Clutch Adjustment . . . . . . . . . .

. . . . . . . .

3-18

FUSING

1. Checking Hot Roller Temperature . .

. . . . . . . . . . . . . .

3-19

2. Changing Hot Roller Temperature

. . . . . . . . . . . . . . . .

3-20

3. Fusing Pressure Adjustment . . . . .

. . . . .

. . . . . . . . . . .

3-21

4. Entrance Guide Height Adjustment

. . . . . . . . . . . . . . .

3-22

COPY IMAGE

1. Light Intensity Adjustment . . . . . . . . . . . . . . . . . . . . . 3-23

2. Auto ID Sensor Adjustment . . . . . . . . . . . . . . . . . . . . . . 3-26

3. Horizontal Magnification Adjustment . . . . . . . . . . . . 3-28

4. Vertical Magnification Adjustment

. . . . . . . . . . . . . .

3-29

5. Lead Edge Registration Adjustment . .

. . . . . . . . . . . .

3-30

6. Lead Edge Erase Margin Adjustment . . . . . . .

. . . . . . .

3-32

CORONA

1. Charge Corona Wire Replacement . . . . . . . . . . . . . . . . . 3-34

2. Charge Cleaner Drive Wire Replacement . . . . . .

. . . .

3-36

3. Pre-Quenching Corona Wire Replacement . . . . . . . . . . 3-37

DRUM CURRENT ADJUSTMENTS

1. Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39

2. Charge Corona

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

3-41

3. Transfer Corona . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44

4. Separation Corona . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46

5. Pre-cleaning Corona . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48

6. Pre-quenching Corona . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50

LARGE CAPACITY TRAY

l. Tray Wire Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 3-51

2. Tray Down Sensor and Positioning

Switch Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53

3. Paper Size Sensor Replacement . . . . . . . . . . . . . . . . . . 3-55

4. Side Registration Adjustment . . . . . . . . . . . . . . . . . . . 3-56

DUPLEX UNIT

1. Positioning Roller and Drive Belt Replacement . . 3-58

2. Positioning Roller Pressure Adjustment . . . . . . . . . 3-59

3. Jogger Home Position Adjustment . . . . . . . . . . . . . . . . 3-60

MIDI

SORTER

Bin Drive Belt Replacement .

. . . . . . . . . . . . . . . . . . . .

3-61

Bin Drive Motor Replacement

. . . . . . . . . . . . . . . . . . . .

3-63

Bin Replacement .

. . . . . . . . . . . . . . . . . . .

. . .

. . . . . . . . .

3-64

Exit Roller Drive Motor Replacement .

. . . . . . . . . . .

3-65

Lower Exit Roller Unit and

Exit Sensor Replacement . . . . . . . . . . . . . . . . . . . . . . . . 3-66

DOCUMENT FEEDER ARDF

1. DF Belt Drive Motor Speed Adjustment

. . . . . . . . . . .

3-68

2. DF Registration Adjustment . . .

. . . . . . . . . . . . . . . . . .

3-70

IV. ELECTRICAL DATA

SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

TIMING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

SECTION I

INSTALLATION

Table of contents

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