Ricoh FT5535 User manual

FT5535/5035/4527/4027/4522/4022

FIELD SERVICE MANUAL

IMPORTANT SAFETY NOTICES

PREVENTION OF PHYSICAL INJURY

1. Before disassembling or assembling parts of the copier and peripherals,

make sure that the copier power cord is unplugged.

2. The wall outlet should be near the copier and easily accessible.

3. Note that the drum heater and the optional anti-condensation heaters are

supplied with electrical voltage even if the main switch is turned off.

4. If any adjustment or operation check has to be made with exterior covers

off or open while the main switch is turned on, keep hands away from

electrified or mechanically driven components.

5. The inside and the metal parts of the fusing unit become extremely hot

while the copier is operating. Be careful to avoid touching those

components with your bare hands.

HEALTH SAFETY CONDITIONS

1. Toner and developer are non-toxic, but if you get either of them in your

eyes by accident, it may cause temporary eye discomfort. Try to remove

with eye drops or flush with water as first aid. If unsuccessful, get medical

attention.

OBSERVANCE OF ELECTRICAL SAFETY STANDARDS

1. The copier and its peripherals must be installed and maintained by a

customer service representative who has completed the training course

on those models.

!CAUTION

2. The RAM board has a lithium battery which can explode if handled

incorrectly. Replace only with the same type of RAM board. Do not

recharge or burn this battery. Used RAM boards must be handled

in accordance with local regulations.

FSM aFT5535/4527/4522

SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL

1. Do not incinerate toner cartridges or used toner. Toner dust may ignite

suddenly when exposed to open flame.

2. Dispose of used toner, developer, and organic photoconductors in

accordance with local regulations. (These are non-toxic supplies.)

3. Dispose of replaced parts in accordance with local regulations.

4. When keeping used lithium batteries (from the main control boards) in

order to dispose of them later, do not store more than 100 batteries (from

the main control boards) per sealed box. Storing larger numbers or not

sealing them apart may lead to chemical reactions and heat build-up.

FT5535/4527/4522 bFSM

SECTION 1

OVERALL MACHINE

INFORMATION

1. SPECIFICATIONS

Configuration: Desktop

Copy Process: Dry electrostatic transfer system

Originals: Sheet/Book

Original Size: Maximum A3/11" x 17"

Copy Paper Size: Maximum

A3/11" x17" (Paper trays)

Minimum

A5/81/2" x 51/2" sideways (Paper trays)

A4/11" x 81/2" sideways (LCT)

A6/51/2" x 81/2" lengthwise (By-pass)

Duplex Copying: Maximum

A3/11" x 17"

Minimum

A5/81/2" x 51/2" (sideways)

Copy Paper Weight: Paper tray:

52 ~ 128 g/m2, 14 ~34 lb

(A153, A155, and A156 copiers)

64 ~ 90 g/m2, 17 ~ 24 lb

(A157, A159, and A160 copiers)

By-pass:

52 ~ 157 g/m2, 14 ~42 lb

LCT: 52 ~ 128 g/m2, 14 ~ 34 lb

Duplex copying:

64 ~ 105 g/m2, 17 ~ 24 lb

Reproduction Ratios: 4 Enlargement and 6 Reduction

A4/A3 Version LT/DLT Version

Enlargement

200%

141%

122%

115%

200%

155%

129%

121%

Full size 100% 100%

Reduction

93%

82%

75%

71%

65%

50%

93%

85%

77%

74%

65%

50%

Power Source: 120V/60Hz:

More than 12 A (for North America)

Rev. 7/95

FSM 1-1 FT5535/4527/4522

Power Consumption:

A153, and A156 copiers A157, and A160 copiers

Copier Only Full System Copier Only Full System

Maximum 1.45 KW 1.50 KW 1.45 KW 1.50 KW

Copying 1.00 KW 1.00 KW 0.80 KW 0.80 KW

Warm-up 0.90 KW 0.92 KW 0.90 KW 0.92 KW

Stand-by 0.16 KW 0.19 KW 0.15 KW 0.17 KW

Energy

Saver

1 0.15 KW 0.17 KW 0.14 KW 0.16 KW

2 0.13 KW 0.15 KW 0.12 KW 0.13 KW

3 0.12 KW 0.14 KW 0.09 KW 0.10 KW

4 0.11 KW 0.12 KW 0.07 KW 0.08 KW

5 0.09 KW 0.11 KW 0.05 KW 0.06 KW

6 0.07 KW 0.09 KW – –

Auto Off 0.02 KW 0.04 KW 0.02 KW 0.04 KW

NOTE: 1) Full System: Copier + ADF + Paper Tray Unit + 20 Bin S/S

2) Energy Saver: See SP1-105-002

3) Auto Off: See SP5-305

A161 and A162 Copiers

Copier Only Full System

Maximum 1.45 KW 1.50 KW

Copying 0.64 KW 0.72 KW

Warm-up 0.95 KW 0.97 KW

Stand-by 0.15 KW 0.17 KW

Energy Saver

1 0.14 KW 0.16 KW

2 0.12 KW 0.13 KW

3 0.09 KW 0.10 KW

4 0.07 KW 0.08 KW

5 0.05 KW 0.06 KW

Auto Off 0.02 KW 0.04 KW

NOTE: 1) Full System: Copier + ADF + Paper Tray Unit + 10 Bin S/S

2) Energy Saver: See SP1-105-002

3) Auto Off: See SP5-305

Noise Emission:

A153, and A156 copiers A157, and A160 copiers

Copier Only Full System* Copier Only Full System*

1. Sound Power Level

Copying 66 dB(A) 68 dB(A) 61 dB(A) 67 dB(A) (LWA)

Warm-up 41 dB(A) 41 dB(A) 39 dB(A) 40 dB(A) (LWA)

Stand-by 41 dB(A) 41 dB(A) 39 dB(A) 40 dB(A) (LWA)

2. Sound Pressure Level at the operator position

Copying 58 dB(A) 57 dB(A) 54 dB(A) 56 dB(A) (LPA)

Warm-up 33 dB(A) 27 dB(A) 32 dB(A) 27 dB(A) (LPA)

Stand-by 33 dB(A) 27 dB(A) 32 dB(A) 27 dB(A) (LPA)

NOTE: The above measurements are to be made according to ISO 7779.

* : Full System: Copier + ADF + Paper Tray Unit +10 Bin S/S.

Rev. 7/95

FT5535/4527/4522 1-2 FSM

Dimensions:

Width Depth Height

A153 copier 1030 mm (40.6") 655 mm (25.8") 606 mm (23.9")

A157/A161 copier 900 mm (35.5") 655 mm (25.8") 606 mm (23.9")

A156 copiers 1258 mm (49.6") 655 mm (25.8") 606 mm (23.9")

A160/A162 copiers 1128 mm (44.5") 655 mm (25.8") 606 mm (23.9")

Measurement Conditions

1) With by-pass feed table closed

2) With platen cover and copy tray attached

3) With LCT cover closed

Weight:

Weight

FT5035 A153 copier About 70 kg (154.2 lb)

FT5535 A156 copier About 82 kg (180.7 lb)

FT4027 A157 copier About 67 kg (147.7 lb)

FT4527 A160 copier About 80 kg (176.4 lb)

FT4022 A161 copier About 67 kg (147.7 lb)

FT4522 A162 copier About 80 kg (176.4 lb)

Zoom: From 50% to 200% in 1% steps

Copying Speed (copies/minute):

A4 sideways/

11" x 81/2"A3/11" x 17" B4/81/2" x 14"

A153, and A156

copiers 35 20/19 22

A157, and A160

copiers 27 15/14 17

A161, and A162

copiers 22 12 -

Warm-Up Time A153, and A156 copiers:

Less than 110 seconds (20°C)

A157, and A160 copiers:

Less than 80 seconds (20°C)

A161, and A162 copiers:

Less than 60 seconds (20°C)

First Copy Time:

Paper Feed Station A4/11" x 81/2" (sideways)

A153, and A156

copiers A157, and A160

copiers A161 and A162

copiers

1st Tray 5.2 s (except for A156) 5.9 s (except for A160) 5.9 s (except for A162)

2nd Tray 5.7 s 6.6 s 6.6 s

By-pass 4.8 s 5.6 s 5.6 s

LCT 5.0 s 5.9 s 5.9 s

Note: In A156 and A160 copiers, the 2nd tray in the above table is called the

1st tray (see Installation - Paper Feed Station Definition).

Rev. 7/95

FSM 1-3 FT5535/4527/4522

Copy Number Input: Ten-key pad, 1 to 999 (count up or count down)

Manual Image Density

Selection: 7 steps

Automatic Reset: 1 minute is the standard setting; it can be changed to

a maximum of 999 seconds or no auto reset by SP

mode.

Copy Paper Capacity:

Paper Tray By-pass Feed LCT

A153 copier About 500 sheets x2 About 40 sheets –

A156 copier About 500 sheets x1 About 40 sheets About 1000 sheets

A157 copier About 250 sheets x2 About 40 sheets –

A160 copier About 250 sheets x1 About 40 sheets About 1000 sheets

A161 copier About 250 sheets x2 About 40 sheets –

A162 copier About 250 sheets x1 About 40 sheets About 1000 sheets

Duplex Tray Capacity

[A156/A160/A162]: 50 sheets (30 sheets for A3/11"x17"

81 ~ 105g/m2, 21.5 ~ 27.9 lb paper)

Toner Replenishment: Cartridge exchange (415 g/cartridge)

Toner Yield: 17K Copies/cartridge

Developer Replenisment: Type 1 (1Kg.)

Developer Yield: A153/A156 @ 120K

A157/A160 @ 100K

A161/A162 @ 100K

Optional Equipment: •Platen cover

•Document feeder

•Paper tray unit with two paper trays

•Paper tray unit with three paper trays

•10 bin micro sorter

•20 bin mini sorter

•10 bin sorter stapler

•20 bin sorter stapler(Not used with A161/A162 copiers)

•Sorter adapter (required when installing 20 bin

mini sorter, 10 bin sorter stapler, or 20 bin sorter

stapler for A157, A160, A161, and A162 copiers)

•Key counter

•Tray heater

•Optical anti-condensation heater

•Original length sensor for 11" x 15" size paper

(only for LT/DLT version)

•ADS sensor for particular types of red original

•Zoom (10 Key) Function Decal *

•Margin Adjustment Function Decal*

Rev. 7/95

*Not used on FT4022/4522 (A161/A162)

FT5535/4527/4522 1-4 FSM

SECTION 2

COMPONENT LAYOUT AND

DESCRIPTION

1. MACHINE CONFIGURATION

1.1 COPIER

Rev. 7/95

FSM 2-1 FT5535/4527/4522

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