Rice Lake Digi DS-160 User manual

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DS-160

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Section Table of Contents Page

1. Features 2

1.1. Unlocking Procedure 2

2. Specifications 3

3. Set-up Procedure 4 – 8

3.1. Initial Set-up Procedure 4

3.2. Start-up 4

3.3. SPEC Data Setting for RS-232C 4

3.4. SPEC Data Setting for W & M 5

3.5. How to Set/Change SPEC Data 5

3.6. SPEC Data List 6

3.7. Weight Calibration 8

4. Machine Operation 9– 10

4.1. Key Functions 9

4.2. Sign Lamps 9

4.3. Zero Setting 9

4.4. One-touch Tare Weight Reduction 9

4.5. Digital Tare Weight Reduction 10

4.6. Error Display 10

4.7. Quick Maintenance Operation Table 11

5. RS-232C Data Output 12

6. Disassembling 15

7. Electrical Distribution 16

8. Shop Notes 17

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1. Features:

The DS –160 is a Digital-weighing Scale. Below are the features of this model.

•DC-12V – 18v Power Input via A/C Adapter

•7 x Segments & 6 Digits LCD Panel

•5 x Operation Keys

•1 x Weighing Platform

•Desk Top/Wall-Hanging Type

•RS-232C I/F (1 Channel) available for Output to PC ------------ Option

•Remote Display I/F available for Max. 4 Displays ---------------- Option

•Hg (Mercury) SW I/F for Level Detection --------------------------- Option

1.1. Unlocking Procedure

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2. Specifications

2.1. General Specifications:

•Power Source DC-12V – 18V (recommendable adapter output DC15V 0.3A)

•Operation Temperature 10°C - 40°C (14°F - 104°F)

•Operation Humidity 15 % - 85 % RH(non-condensing)

•Weighing Device Load Cell (output range 0.6mV/V – 4.00mV/v

•Dimensions 200mm/5.9" (w) x140mm/5.5" (h) x 50mm/2.0" (d)

2.2. Approved Standards:

This model complies with the following standards:

•UL •CSA •DC Mark •FCC A •CISRR 22B •RFI •OIML

2.3. Weighing Specification:

•Internal Resolution 1/60,000

•Display Resolution1/1,000 – 1/7,500

•Single Interval Method

2.4 A/D Converter Specification:

•DOUBLE INTEGRATION METHOD

•20 times/sec. Sampling (when 1mV/V is set)

•Load Cell Output allowable Ranges•0.6mV/V – 4.00mV/V

•Load Cell Impedance •350Ω

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3. Set-up Procedure:

3.1. Initial Set-Up Procedure

3.1.1. Remove the rear lid removing 4 screws.

3.1.2. Remove a shield sheet which covers

the PCB.

3.1.3. Solder load cell wires to specified points

on PCB.

Silk on PCBSignalCNW-6410

BLK F.G.BLACK

SLD✻ F.G.

GRN✻ LOAD CELL OUTPUT(+) GREEN

YEL✻ LOAD CELL OUTPUT(-) YELLOW

RED✻ L/C APPLIED VOLTAGE(+) RED

RS- SENSE(-) ORANGE

RS+ SENSE(+) BLUE

WHT✻ L/C APPLIED VOLTAGE(-) WHITE

GND GND FOR MERCURY SW

HGSW INPUT OF MERCURY SW

!NOTE: When connecting DIGI load cell, wires marked ✻ should be

soldered at each soldering point as shown on the right.

1.1.4. Insert power cord from A/C adapter into Jack on PCB.

1.1.5. Pass the load cell wire through the path in rubber shield block.

1.1.6. Put the shield sheet and the kid in its position.

3.2. Start–up

•Specification data and weight calibration are required for proper operation.

1. Press [ON/OFF] key to turn on the scale.

The software version number is displayed. Ex. Ver.0.04. all segments count

up, the display blanks, then shows all 8’s.

•If “Lo-Vol is displayed , this indicates that the input voltage is too low to operate

the scale. The input drop detection circuit is equipped to prevent the unit from

mal-functioning when the voltage drops.

To exit this error, reset the scale by turning off and on.

3.3. SPEC’s Data Setting for RS232C Communication

3.3.1. Press and hold [REZERO] key, while holding [REZERO] key, press

the [T] key 3 times. ([REZERO] + [T] [T] [T])

3.3.2. For setting procedures, pleases refer to the following pages.

3.3.3. To exit this mode, press the [T] key.

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3.4. SPEC’s Data Setting for Weight & Measure

3.4.1. Turn on the SPAN SW.(SW6 on the Main Board)

3.4.2. Press and hold [REZERO] key, while holding [REZERO] key, press

the [""

""] key 3 times. ([REZERO] + [""

""][""

""])

3.4.3. For setting procedures, pleases refer to the following pages.

3.4.4. To exit this mode, press the [T] key.

3.5. How to Set /Change Spec Data

•As introduced in the previous section, there are 2 procedures for entering Spec

data.

3.5.1. [T] [T] [T]) while holding [REZERO] for spec no. 0 – 3

3.5.2. [""

""][""

""]while holding [REZERO] for spec no.4 – 15

In the case of 3.5.2.,the following display will appear.

Bit 3 Bit 2 Bit1Bit0

041 1 0 0

SPEC NO. SPEC data

•The two leftmost digits indicate the SPEC No. example - 04

•The remaining 4 digits indicate SPEC numeric data, example – 1100

•The # under a digit indicates the current programmable position.

•When setting or changing SPEC data, the key switches function as follows:

'[REZERO] key advances to the next SPEC No.

'[T] key saves data and exits Spec mode.

'[""

""] key moves “# ” to next programming position.

'[((

((

] to change SPEC data to either “0” or “1”.

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3.6.SPECData List

3.6.1.[T] [T] [T] while holding [REZERO] key.

Spec no. Bit 3 Bit 2 Bit 1 Bit 0

)1Baud rate (bps)Spec 00 )1RS-232

connection

0 = not connected

1 = connected

0 0 0 = 1200

0 0 1 = 2400

0 1 0 = 4800

0 1 1 = 9600

1 0 0 = 19200

other combinations N/A

)1Parity bitSpec 01 )1Stop bit

0 = 1 bit

1 = 2 bit

)1Data length

0 = 7 bits

1 = 8 bits

0 0 =no parity

0 1 = odd

1 0 = even

)1RS-232 communication methodSpec 02

0 0 = stream output (continuous output)

0 1 = output with [

((

] key press

1 1 = output by external command

)1Stable of

text data

0 = inhibit

1 = allow

)1Header of

text data

0 = without

1 = with

Spec 03 Not used set to “0 0 0”)1Transmission

condition

0 = stable only

1 = both stable or

unstable

3.6.2.W&MSPECS [""

""][""

""]while holding [REZERO] key.

Spec no. Bit 3 Bit 2 Bit 1 Bit 0

Loadcell output sensitivity (mV/V)Spec 04

0 0 0 0

0 0 0 1

0 0 1 0

0 0 1 1

0 1 0 0

0 1 0 1

0 1 1 0

0 1 1 1

3.80 – 4.00

3.60 – 3.80

3.35 – 3.60

3.15 – 3.35

2.90 – 3.15

2.65 – 2.90

2.40 – 2.65

2.15 – 2.40

1 0 0 0

1 0 0 1

1 0 1 0

1 0 1 1

1 1 0 0

1 1 0 1

1 1 1 0

1 1 1 1

1.95 – 2.15

1.75 – 1.95

1.45 – 1.75

1.20 – 1.45

0.97 – 1.20

0.80 – 0.97

0.70 – 0.80

0.60 – 0.70

Spec 05 Decimal point

0 = period

1 = comma

Not used Position Of Decimal Point

0 0 = no decimal (00000)

0 1 = 1

stdecimal (0000.0)

1 0 = 2

nd decimal (000.00)

1 1 = 3

rddecimal (00.000)

Spec 06 Zero tracking

when tare

0 = no

1 = yes

)2Digital tare

0 = no

1 = yes

Tare accumulate

0 = no

1 = yes

Tare range

0 = 50%

1 = 100% of

capacity

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3.7.Weight Calibration (SPAN Adjustment)

Before performing calibration procedure check the following:

A. Decimal Point Position according to capacity weight - - (SPEC-05 BIT1-0)

B. LOAD CELL Output Sensitivity - - - - - - - - - - - - - - - - - (SPEC-04 BIT 3-0)

C. The DS-160 has an Animal mode (SPEC 11 BIT 0), if this spec is set to “1”

= effective, then calibration is locked out. To perform the calibration set

spec to ”0” = inhibit and reset it when calibration is complete.

D. Minimum Display required - - - - - - - - - - - - - - - - - - - - (1 or 2 or 5)

E. The DS-160 pole must be mounted to the base before performing

calibration.

Note: Frame grounding of the load cell requires the unit to be

assembled before calibration, it will not weigh correctly if it is

assembled after calibration.

Next is the adjusting procedure

Set Span Sw to ON. (SW6 on main board) (see spec 8 bit1)

1. Press and hold [REZERO] key while pressing [""

""] [T] [T]. _

2. Press [((

((

] key to set the minimum division

!NOTE: Display will read 1 2 5 alternately each time the [((

((

] key is

pressed _

3. Press [REZERO] key to advance to the next step. — 000.00

4. Set capacity weight by using the arrow keys

5.1. Enter capacity weight at the digit above “

!!” by pressing [((

((

] key.— 100.00

5.2. Move the “!!

!!” to the next digit according to capacity by pressing

[""

""] key.— 150.00

Example: In case of 150 lb. capacity scale as shown on the right.

6. Press [REZERO] key to advance to the next step, then enter

the weight to be used to calibrate the scale using [((

((

] [""

""] keys. _ 150.00

Example: Calibrating with 150 lb. of weight.

!NOTE: When using less than 30% of capacity a weighing error may

occur.

7. Press [REZERO] key to advance to the next step.

When finished with minimum display calibration, the display will be as

shown. CAL 0

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8. Press [REZERO] key to calibrate the zero point.

9. Place the calibration weight on the platform. CAL SP

10. Press [REZERO] key to calibrate the SPAN - internal

count reads60000

11. Press [T] key to exit from calibration mode.

12. Set SPAN SW to off position (see spec 8 bit1)

13. Check to see if the weight is correct when placing _ , _ , _ and full capacity on scale

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4. Machine Operation

Key Functions

[ON/OFF] key - - - To turn on or off the scale.

[RE-ZERO] key - - To re-zero the scale in operation mode.

[ T ] key - - - - - - - To set the tare weight.

[**

] key- - - - - - - - To set digital tare weight value. /moves the indicator “!” to next

programming position.

[""

""] key- - - - - - - - To set digital tare weight value. /to change the numeric data.

4.1. Sign Lamps

!ZERO Lamp!sign will light when the current zero point is within _d

of true zero and true zero.

!TARE Lamp!sign will light when tare weight is set.

!STABLE Lamp!sign will light when weight / scale is in stable condition.

4.2. ZERO Resetting

Place some weight on the platform. (example 1lb)

4.2.1. Press [RE-ZERO] key. Zero re-setting will be performed.

4.2.2. If the weight is within the available Zero re-setting range, the display will return

to 0.00. If the weight is out of range, the display will lock up with all 8’s.

4.3. One Touch Tare Reduction

4.4.1 Place tare weight on platform. (example: 1lb.)

4.4.2 Press [ T ] key.

4.4.3 If the weight is within the available range of tare reduction, the display will return to 0.00

and the tare “!”lamp will light up. If it is out of range, the weight will remain in the display.

4.4.4 Weigh an item by placing on the platform. (example: 10lb.)

4.4.5 Remove the item from the platform.

4.4.6 Press [ T ] key to clear the tare weight.

4.5.Digital tare weight reduction

4.5.1 Press [**

] key to shift to the digit where the tare weight is to be set.

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