Rexel Mercury RDS 2050 Setup guide

PAPER SHREDDER MERCURY

PAPER SHREDDER

MERCURY

RDS2050,RDX1750,RDS2270,RDX1970

ILLUSTRATED

PARTS LIST

Acco Service Division,

Halesowen Industrial Estate, Hereward Rise, Halesowen, West Midlands B62 8AN

Telephone 0845 658 6600 Fax 0121 501 3991

D Mead Issue 1 Page 1 of 24 March 2007

PAPER SHREDDER MERCURY

ILLUSTRATED PARTS MANUAL

MERCURY SHREDDERS – 230 VOLTS

TABLE OF CONTENTS

Index Page 2 & 3

Preface Page 4

Machine Description Page 5

SPARES ASSEMBLIES

Model RDS2050 S2 Pages 6

RDS2270 S2

Model RDX1750 S3 Page 7

RDX1970 S3

D Mead Issue 1 Page 2 of 24 March 2007

PAPER SHREDDER MERCURY

TABLE OF CONTENTS COMT’D

SERVICE INSTRUCTIONS.

SECTION A. TO REMOVE CUTTING HEAD FROM CABINET Page 8.

SECTION B. TO REMOVE TOP COVER FROM CUTTING HEAD. Page 9.

SECTION C. TO ADJUST ANTI JAM MECHANISM. Page 10.

SECTION D. TO REMOVE ANTI JAM MODULE. Page 10.

SECTION E. TO REPLACE PRONG AND ACTUATOR ASSEMBLY. Page 11.

SECTION F. TO REPLACE REAR PAPER SENSOR Page 12.

SECTION G. TO REPLACE FRONT PAPER SENSOR Page 12

SECTION H. TO REPLACE GEARS Page 13 & 14

SECTION I. TO REPLACE MOTOR CAPACITOR Page 15

SECTION J. TO REPLACE MOTOR Page 15

SECTION K. TO REPLACE MAIN PCB Page 15

SECTION L. TO REPLACE CD FLAP Page 16

SECTION M. TO REPLACE INFEED ILLUMINATION UNIT Page 17

SECTION N. TO REPLACE LED PCB Page 17

SECTION O. TO REPLACE SWITCH PCB AND SWITCH UNIT Page 17

SECTION P. TO REPLACE INLET SOCKET AND LEAD Page 18

SECTION Q. TO REPLACE BIN SENSING SWITCH Page 18

SECTION R. TO REPLACE BIN FULL SENSORS Page 19

FLOW DIAGRAM – OPERATING SEQUENCE Page 20

LOGIC DIAGRAM Page 21 & 22

WIRING DIAGRAM Page 23

AMENDMENT SHEET Page 24

D Mead Issue 1 Page 3 of 24 March 2007

PAPER SHREDDER MERCURY

PREFACE

SERVICE PREPARATION

This manual provides the instructions for the replacement of all the components that

may become worn or damaged during normal usage of the machine.

“Illustrated Parts Lists” - For each machine give full details of the

replacement part numbers with supporting

diagrams to show the location of the components.

“Service Instructions” - For each machine give the recommended

servicing procedure with supporting

pictorial diagrams for added clarity

WARNING

1. Check the machine RATING PLATE DETAILS are compatible with the electrical

mains supply.

2. Disconnect the electrical mains supply before removing any covers.

3. The machine MUST have a sound Electrical Earth Connection.

NOTE: THE ELECTRIC MOTOR IS PROTECTED BY AN AUTOMATIC

THERMAL OVERLOAD CUT-OUT

Product Testing after Servicing or Repair.

IMPORTANT. If any electrical component has been changed, an electrical connection

broken and remade, or any wiring disturbed, the product being repaired or serviced

must be flash tested or PAT tested. This test must be carried before a product is

handed back or returned to the customer or returned to stock. The test must be

appropriate for the machine being repaired. E.g. double insulated or earthed. A

competent person should conduct the test and keep a log of all machines tested, the

serial number of the machine, the details of the test, the test results and the date the

test was carried out.

D Mead Issue 1 Page 4 of 24 March 2007

PAPER SHREDDER MERCURY

DESCRIPTION

A range of straight and crosscut shredders using either built up or solid

shafts.

ANTI JAM FEATURE

All models include an anti jam feature if documents above a set thickness

are fed into the infeed slot. The documents will not have entered the

cutters. The thickness is equal to the nominal sheet capacity of 70gsm

paper. The documents can then be easily removed from the machine and

sheets removed. The device will also stop the machine if an increase in

document thickness is detected while shredding again allowing easy

removal of the access sheets before they enter the cutters.

The document thickness is measured by a trigger coupled to an accurate

measuring sensor.

A pair of rollers and servo operated pressure pads are incorporated to

prevent movement of the paper, passing through the cutters, generating

false signals.

It is possible to reverse the machine if necessary.

D Mead Issue 1 Page 5 of 24 March 2007

PAPER SHREDDER MERCURY

MODEL RDS2050 S2 &RDS2270 S2 SPARES ASSEMBLIES

Section Description Part No Comments

D Anti Jam Module. 1001336

E Prong and Actuator

Assy. 1001337

F Paper Sensor Rear 1001338

G Paper Sensor Front 1001338

H Gear Kit 1001343 Including circlips

I Motor Capacitor 1001342

J Motor 1001339

K Main PCB 1001345

L CD Flap 1001334

M Infeed Illumination

Unit 1001335

N LED PCB 1001333

O Switch PCB Assy 1001332 Including switch buttons.

P Mains Inlet Socket and

lead assy 1001348

Q Bin Sensor Micro

Switch 1001347

R Bin Full Sensor Kit. 1001346

D Mead Issue 1 Page 6 of 24 March 2007

PAPER SHREDDER MERCURY

MODEL RDX1750 & RDX1970 SPARES ASSEMBLIES

Secti

on Description Part No Comments

D Anti Jam Module. 1001336

E Prong and Actuator Assy. 1001337

F Paper Sensor Rear 1001338

G Paper Sensor Front 1001338

H Gear Kit 1001344 Including circlips

I Motor Capacitor 1001342

J Motor 1001340 RDX 1750

Motor 1001341 RDX 1970

K Main PCB 1001345

L CD Flap Assy 1001334

M Infeed Illumination Unit 1001335

N LED PCB 1001333

O Switch PCB Assy 1001332 Including switch buttons.

P Mains Inlet Socket and

lead assy 1001348

Q Bin Sensor Micro Switch 1001347

R Bin Full Sensor Kit. 1001346

D Mead Issue 1 Page 7 of 24 March 2007

PAPER SHREDDER MERCURY

REPAIR PROCEDURES FOR MODELS RDS2050 S2, RDS2270 S2,

RDX1750 & RDX1970.

A. TO REMOVE CUTTING HEAD FROM CABINET

1. Slide out waste bin and put to one side.

2. Ensure CD flap is in the position for shredding CDs. Fig 1.

Fig 1

3. Remove 5 self tapping screws, securing metal plate to the cutting

head, noting positions. Fig 2

Fig 2

4. Slide head forward just forward far enough to be able to lift head.

5. Lift cabinet from cutting head.

6. Assembly is reverse of removal.

D Mead Issue 1 Page 8 of 24 March 2007

PAPER SHREDDER MERCURY

B. TO REMOVE TOP COVER FROM CUTTING HEAD

1. Remove Cutting Head from Cabinet. See section A.

2. With the cutting head resting on its top surface. Remove 9, 5mm

dia. and 2, 4mm dia. self tapping screws. Note position of screws.

NOTE. A long reach 2pt pozi screwdriver will be required. Fig 3.

4mm dia (one each end) 5mm dia (2 more on top flange)

Fig 3

3. Turn head on to feet and lift off top cover.

4. Assembly is reverse of removal.

D Mead Issue 1 Page 9 of 24 March 2007

PAPER SHREDDER MERCURY

C. TO ADJUST ANTI JAM MECHANISM

1. Remove Cutting Head from Cabinet and Top Cover. Sections A

and B.

2. Tighten or slacken the 4 adjusting screws. Fig 4. The mechanism is

correctly set when the illuminated area around the feed slot is green

when sheets of 70gsm paper, equal to the sheet capacity, are feed

into the product. The colour should turn to red when one extra

sheet is added. Use can be made of the go/nogo gauge; if available.

FIG 4

D. TO REMOVE ANTI JAM MODULE

1. Remove Cutting Head from Cabinet and Top Cover. Sections A

and B.

2. Remove 4 adjusting screws and 4 screws securing bracing plate.

3. Remove 2 lead retaining screws and washers.

4. Remove 4 screws holding anti jam module. Fig 4.

5. Cut tie wraps, disconnect lead from socket on Main PCB, marked

ANTI2A and pull back through the grommet in the side frame.

6. Lift out anti jam unit and lead.

7. Assembly is reverse of removal replacing any tie wraps removed.

8. Adjust Anti Jam, Section C.

9. Functionally test and PAT test machine.

D Mead Issue 1 Page 10 of 24 March 2007

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