RDS Technology Apollo FYM Use and care manual
1
Apollo FYM
Spreader Controller
Calibration
RDS Part No.:
Document Issue:
Software Issue:
S/DC/500-10-746
1.1 : 20.2.14
PS605-001rev09
APOLLO FYM - SPREADER CONTROLLER
2
Electromagnetic Compatibility (EMC)
This product complies with Council Directive 2004/108/EEC
when installed and used in accordance with the relevant
instructions.
IMPORTANT, READ THIS BEFORE USING THE PS8000i
The PS8000i installation is a part of the Precision Farming
System ("the System"). It is very important that you follow the
described calibration procedures before operating the
PS8000i instrument. Calibration and operation of the PS8000i
must be in accordance with these instructions. Use of the
System is subject to the following disclaimer;
1. So far as is legally permissible RDS Technology ("RDS"), or its
distributors, shall not be liable, whatever the cause, for any
increased costs, loss of profits, business, contracts, income,
or anticipate savings or for any special, indirect or
inconsequential damage whatsover (death or personal injury
excluded).
2. The capabilities and functions of the Precision Farming
System ("the System") are limited as set out in the
specification of the System, details of which are contained in
the Help files and product literature and which must be read
before using the System.
3. Without prejudice to the generality of the above it is hereby
acknowledged that the System is not designed nor intended
to a) originate variable treatment plans or b) achieve or avoid
any application rate outside application parameters, which in
both cases shall be the responsibility of the operator.
4. The standard terms and conditions of RDS (except clause 7),
a copy of which is available on request, apply to the supply
and operation of this System.
Service and Technical Support
PLEASE CONTACT YOUR NEAREST RDS DISTRIBUTOR If
unknown then contact RDS Technology Ltd for further
information,
Tel : +44 (0) 1453 733300
Fax : +44 (0) 1453 733311
e-mail : [email protected]
web : www.rdstec.com
Our policy is one of continuous improvement and the
information in this document is subject to change without
notice. Check that the software reference matches that
displayed by the instrument.
© Copyright RDS Technology Ltd 2013
\UK746110.DOC
APOLLO FYM - SPREADER CONTROLLER
3
INTRODUCTION 5
The "Setup" Screen page ......................................................................................................................... 5
Calibration on installation 5
Calibration in normal use 5
Data Entry................................................................................................................................................. 5
1 USER OPTIONS 6
1.1 Set Time and Date ....................................................................................................................... 6
1.2 Adjust Screen Contrast and Brightness ..................................................................................... 6
1.3 Customise.................................................................................................................................... 6
1.3.1 Nudge Step Size 7
1.4 Select Language.......................................................................................................................... 7
1.5 Select Control Software .............................................................................................................. 7
2. TECHNICIAN CONFIG 8
2.1 Display Options ........................................................................................................................... 8
2.1.1 Speed Smoothing Factor 8
2.1.2 Rate Lock-On 8
2.1.3 Rate Smoothing 8
2.1.4 Off Target Alarm 8
2.1.5 Info Weight 8
2.2 Loadcell Correction .................................................................................................................... 9
Correction Span 9
Min Stat Weight 9
Dynamic Time 9
Dynamic Weight 9
Start Delay 9
Steady Weight 9
H’Land Delay 9
T Factor Delay 9
T Store Mode 9
Dyn Fill Weight 9
Dyn Min Weight 9
T Store Auto 9
Corr Span Fast 9
2.3 Print Calibration Data.................................................................................................................. 10
2.4 Change PIN for Technician Menu............................................................................................... 10
3. FACTORY CONFIG 11
3.1 Machine Options ......................................................................................................................... 11
3.2 Spreader Config .......................................................................................................................... 11
3.3 Pro-Series Config ........................................................................................................................ 11
Area Cut Out Input 11
3.4 Channel Setup............................................................................................................................. 11
3.4.1 Feedback 12
3.4.2 Response 12
3.4.3 Deadband 12
3.4.4 Startup Delay 12
3.5 Change PIN for Factory Configuration Menu ............................................................................. 12
APOLLO FYM - SPREADER CONTROLLER
4
4. PRODUCT SETUP 13
4.1 Product Select............................................................................................................................. 13
4.1.1 Product Name 13
4.1.2 Rate 13
4.1.3 ‘T’ Factor 13
4.1.4 Speed Range 13
4.1.5 T Store Point 13
4.1.6 Fast Empty Point 13
5. SPREADER SETUP 14
5.1 Working Width ............................................................................................................................. 14
5.1.1 Set current Working Width 14
5.2 Forward Speed Sensor................................................................................................................ 14
5.2.1 Select Sensor Option 14
5.2.2 Wheel sensor calibration – ‘Autocal’ 14
5.2.3 Wheel sensor calibration - manually calculating the Forward Speed Factor 15
5.2.4 Radar Sensor 15
5.2.5 RDS ‘Satspeed’ Interface / NMEA VTG Input 16
5.3 Pre-Start....................................................................................................................................... 16
6. ALARMS 16
6.1 Setting the Alarm thresholds ...................................................................................................... 16
6.1.1 Low / High RPM Alarm 16
6.1.2 LOW Weight Alarm 16
7. GENERAL PF SETUP 16
APOLLO FYM - SPREADER CONTROLLER
5
Introduction
The instrument must be calibrated before commencing normal operation. Many settings are made only on
initial installation e.g. from the 'FACTORY CONFIG' screen. Other calibration settings may need to be altered
on a regular basis according to the product being spread, spread width etc.
The "Setup" Screen page
Press the key to select the SETUP menu (fig. 1a).
Figure 1a
Calibration on installation
Work through the 'SPREADER SETUP and PRODUCT SETUP' menu first. Most of these settings need be done
only once on installation.
Calibration in normal use
Calibration settings that need to be accessed more frequently are highlighted in bold type on figure 1. These
settings include;
Product type
Spread width
Data Entry
Alpha-numeric values are entered via the right-hand keypad. You must press the key from 2 to 5 times to
select the required letter. (Some keys have additional special characters not shown on the key legend).
The key will either toggle between lower and upper case characters or when preceeding a numerical
entry, will set a MINUS value.
The key will toggle between 0 and a SPACE.
The key will BACKSPACE the screen cursor if you need to re-enter a character.
The key is the RETURN key and is normally pressed to confirm the data entry into memory.
UK57108.PCX
Time/Date
Contrast/Brightness
Units
Language
Instrument Select
Product
Setup
Menu
Display options
Control options
Boom/Cutout Inputs
Print Cal Data
Pin # Change
Machine Options
Spreader Config
Pro-Series Config
Channels
Loadcell Interfaces
Logging Interval
Tag Names
Function Name/Value
GPS Baudrate
Ports Setup
Spreader Setup
DYN or STAT calibration
Alarm Configuration
Simulated Speed Value
APOLLO FYM - SPREADER CONTROLLER
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1 User Options
Configure basic instrument options.
1.1 Set Time and Date
If you need to change the time or date setting, position the cursor against the relevant line, key-in the new
value and press .
1.2 Adjust Screen Contrast and Brightness
Figure 19
The screen may go darker at very high or very low temperatures. For example, on a very cold morning it may
take a short period of time for the display to gain normal contrast as the instrument warms up. This is a normal
characteristic of this type of display and does not mean the display is faulty.
If by accident the contrast setting is adjusted so that the screen graphics can no longer be viewed (i.e.
completely light or dark), don't panic! - you can navigate directly to the "DISPLAY" screen by pressing and
holding the key for at least 10 seconds. The instrument will bleep at 2-second intervals as long as the key
is depressed. You can then adjust the display using the arrow keys.
1.3 Customise
Information can be displayed in Metric or Imperial units by selecting the desired option via the SETUP menu.
Function
Units
Metric
UK Imperial
Forward Speed
km/hr
miles/h
Application rate
lg/ha
tonnes/ha
lbs/acre
tons/acre
Part/Total Area
hectares
acres
Tank volume/ Part/Total
volume applied
Tones
lbs
1. Time/Date
4. User Options
2. Contrast
Brightness
UK572-16.PCX
3. Customise
4. User Options
4. User Options
UK572-16.PCX
APOLLO FYM - SPREADER CONTROLLER
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1.3.1 Nudge Step Size
The Nudge Step Size sets the % increase / decrease made when you adjust from the target rate in AUTO
mode. Adjustable from 0 to 50%.
Default = 5%
1.4 Select Language
Select the language using the up / down arrow keys and press .
1.5 Select Control Software
There are two lines displayed. If the head unit does not have a secondary software module fitted, both lines
will be the same and switching between them has no effect.
If a software module is fitted, then simply select between the two software options displayed and press
The instrument will take several seconds to load the control software and then automatically re-start.
4. User Options
4. Language
4. User Options
6. Instrument Select
APOLLO FYM - SPREADER CONTROLLER
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2. Technician Config
The operator is unlikely to need access in normal use. Access to this menu can be restricted by changing the
PIN number from within the menu.
Enter the factory default PIN number 1234 to access the menu.
2.1 Display Options
2.1.1 Speed Smoothing Factor
The Forward Speed display is electronically damped. If the readouts are constantly changing by small
increments, you can increase the damping time to give a steadier readout.
Adjustable from 0 to 19 seconds. Default = 2 seconds
2.1.2 Rate Lock-On
"RATE LOCK-ON" sets the % by which the application rate fluctuates either side of a nominal application rate
before the instrument display changes.
For example, if the actual application rate fluctuates in normal operation from 9.7 to 10.3 tonnes/ha for a target
application rate of 10 tonnes/ha, you may decide that it is acceptable for the instrument to display a steady
readout of 10 tonnes/ha between those limits i.e. ±3%. In this case the rate lock-on figure should be set to 3.0.
Adjustable from 0 to 50% Default = 2%
2.1.3 Rate Smoothing
The Application rate display is electronically damped. If the readouts are constantly changing by small
increments, you can increase the damping time to give a steadier readout.
Adjustable from 0 to 19 seconds. Default = 2 seconds
2.1.4 Off Target Alarm
This sets the threshold at which the instrument will alarm "UNDER APPLICATION" or "OVER APPLICATION"
when Spreading in automatic control mode. It is set as a percentage either side of the current target rate.
Adjustable from 0 to 50%.
Default = 20%
2.1.5 Info Weight
Default = "LOAD CELL" - This means that the weight that is displayed on the INFO page as the job totals will
be taken from the load cell readings (as if using a weigh bridge) instead of the theoretical weight reading
based on the number of floor revolutions x calibration factor (THEORY)
2. Technician Config.
1. Display Options
UK572-12.PCX
APOLLO FYM - SPREADER CONTROLLER
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2.2 Loadcell Correction
Figure 22 "Boom/Cutouts Inputs" page
Correction Span
This is the amount that the T factor can be allowed to change by after each dynamic calibration test. If this
figure is too large, floor speed correction may vary significantly, affecting the spread pattern and possibly
overloading the driveline.
Min Stat Weight
This is the amount of product that must be spread during a static test.
Dynamic Time
This is how often a DYNAMIC correction is made to the calibration.
Dynamic Weight
This is the amount of product that must be spread during each DYNAMIC correction.
Start Delay
This is the pause time at the start of each new load to allow for the product to reach the beaters before the
system starts to make any corrections. This time should be longer than the pre-start time if that function is
being used.
Steady Weight
This is the % change that is allowed each second before the system will be deemed to have an unstable
weight reading.
H’Land Delay
This is the pause time at start of each new headland turn (if the hopper has not been filled) before the system
will resume DYNAMIC corrections. This is to give the floor time to get to speed.
T Factor Delay
This is the pause time after each new DYNAMIC correction has been made before the new correction starts,
this allows the floor time to react to the new factor before starting to calculate the next correction.
T Store Mode
This defines whether MANUAL or AUTO T factor reset is being used. When the hopper has been refilled then
the T factor (ref. section 4.1.3) gets automatically reset to a higher figure to allow the floor to move at a normal
speed. In AUTO this is automatically calculated from a point in the last load.
Dyn Fill Weight
This is the amount that the hopper weight must increase by to know that it has been filled up again.
Dyn Min Weight
This is the amount at which DYNAMIC corrections will stop, eg, once you are under 1t of weight in the hopper.
T Store Auto
This is the weight at which the system will store its T Factor (ref. section 4.1.3). The system will remember its T
factor when it was at this weight and reset to this once the hopper has been filled.
Corr Span Fast
This is the amount that the T factor can be allowed to change by after each dynamic calibration test when the
weight is below the ‘Fast Empty Point’ as set in the Product Menu.
2. Technician Config.
2. Loadcell Correction
UK572-14.PCX
APOLLO FYM - SPREADER CONTROLLER
10
2.3 Print Calibration Data
It is always a good idea to keep a record of calibration data either in the back of the manual, or as a printout.
Connect the printer to the upper serial port. Ensure first that the port has been configured for a printer (section
4.5.1).
Selecting the "PRINT CAL DATA" menu function immediately sends the data to the serial port. The message
"Printing Data" is displayed while data transfer is occurring.
If the bar on the screen stops filling up part way, the instrument cannot communicate with the printer. Check
the connections.
2.4 Change PIN for Technician Menu
You can re-programme your own PIN for this menu. Just follow the screen instructions.
If you forget your personalised PIN, you will need to contact RDS for instructions.
2. Technician Config.
4. Print Cal data
2. Technician Config.
5. PIN # Change
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1
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