Rayburn Royal User manual

WARNING

This information is a copy of an original

archive, therefore Aga cannot be held

responsible for its continued accuracy.

Consumer

Protection

Act

1987

manufacturers

and

suppliers

cooking

and

heating

products,

compliance

with

Section

the

Consumer

Protection

Act

1987

take

every

care

ensure,

far

reasonably

practicable,

that

these

products

are

designed

and

constructed

meet

the

general

safety

requirement

when

properly

used

and

installed

this

end,

our

products

are

thoroughly

tested

and

examinpd

before

despatch



IMPORTANT

NOTICE

Any

alteration

that

not

approved

Rayburn,

could

invalidate

the

approval

the

appliance,

the

Varranty

and

could

also

infringe

the

current

issue

the

.utory

requirements



~Control

Substances

Health

and

Safety

Important

Note

Rayburn

Royal

and

Regent

Cookers

are

delivered

self~corrtained

units

ready

for

installation

Instructions

for

the

preparation

the

site

and

for

the

assembly

and

connection of

the

boiler

are

included

The

Hot

Wq,1

;,q

;,System

With

normal

usage

hours continuous

burning

the

Rayburn

Royal

has an

approximate

output

100,000

Btu's

and,

the Rayburn

Regent

has an approximate

Installation

Instructions

for

Rayburn

Royal

and

Regent

Cookers

Solid

Fuel

Models

This

appliance

could

contain

any

the

materials

that

are

indicated

below

the

Users/Installers

responsibility

ensure

that

the

necessary

personal

protective

clothing

worn

when

handling,



where

applicable,

the

pertinent

parts

that

contain

any

the

listed

materials

that

could

interpreted

being

injurious

health

and

safety,

see

below

for

information

Firebricks,

Fuelbeds

Artificial

Fuel-when

handling

use

disposable

gloves

Fire

cement

when

handling

use

disposable

gloves

Glues

and

sealants

exercise

caution

these

are

still

in liquid

form

use

face

mask

and

disposable

gloves

Glass

Yarn,

Mineral

Wool,

Insulation

Pads,

Ceramic

Fibre,

may

harmful

inhaled,

may

irritating

skin,

eyes,

nose

and

throat

When

handling

avoid

inhaling

and

contact

with

skin or

eyes

Use

disposable

gloves,

face

masks

andeye

protection

After

handling

wash

hands

and

other

exposed

parts

When

disposing

the



product

reduce

dust with

water

spray,

ensure

that

parts are

securely

wrapped



output

90,000

Btu's

provide

hot

baths

intervals

and

normal household

requirements

;

the

following

mustbe

fulfilled

.The

capacity of

the

storage

cylinder

may

not

exceed

gallons

The

recommended

capacity

gallons

(direct

indirect)

.The

cylinder

effectively

lagged

and

fixed

vertically

.The

cylinder

should

as near

possible to

the

cooker

case

may

flow

and

return

pipes

exceed

30'

each

length

pipes

may

not

exceed

24'

.1'

flow

and

return

pipes

exceeding

each

length

must

lagged-1~

pipes

exceeding

1-X



lagged

.The draw-off

pipe to

the

taps

must

Ire

'dead-leg`-

.,,

- . : .



. .

connection

ftom theexpansion

pip

;



towel

raiVof

not

than

heatiiryg

surface

'may

heated

provided

the

flow

and

return

pip,,

are

not

than-

15'

each

ih'

length,

atnd



providedlf

cylinder

and

them"

pipes

the

cylinder

and

towel

rail

are

lagged

When

the hot

water

storage

c'ylinder

l4ery

closely,,

;couplecLto

the

towel

rail

advisable

eat

leak

and

lagging

should

not

applied

radiator

not

permitted

obtain

the

about-mentioned

outputs

the

fire

must

baleft

`overnight,

and

the

cooker

used

for

cooking

10/91

EINS

3358

Important

Note

These

instructions

must

strictly

observed

they

ire disregarded

(e .g

anunlagged

over-size

cylinder),

consumption

fuel

maybe

excessive,

and

the cooker

damaged

overfiring

PREPARATION

THE

SITE

The

hearth,

walls

adjacent

the

cooker,

and

the

chimney

must

conform

the

current

building

regulations

The

position

the

flue outlet

indicated

the

dimensioned

drawings

Alternative

flue

layouts

are

illustrated

The

flue

chamber

adaptable

give

either

top

back

outlet

The

back

outlet

used

when

there

brick

flue

immediately

behind

the

cooker,

the

top

outlet

when

the

cooker

connected

the

main

flue

means

cast

iron

flue

pipe

When

the

cooker

installed

recess,

must

'free

standing'

and

not

built

solid

the

sides

Adequate

space

the

boiler

side

must

allowed

for

withdrawal

the

boiler for

cleaning,

necessary

When

Rayburn

cooker

supplied

with

platerack,

optional

extra,

the

overall

height

from

the hearth

level

to the

top

the

platerack

:x"

(1395)

The

recess

should

least

higher

than

these

overall

heights

accommodate

dinner

plates

THE

BOILER

Unscrew

the

sheet

metal cover

plate

the

side of

the

cooker

and remove

the

insulating

material

from

behind

it .

Joint

the

flow

and

return

connections

the

boiler,

replace

the

insulating

material

and

screw

the

cover

plate

and

collars

The

boiler

now

ready

for

connection

the

hot

water

cylinder

Make

sure

that

there

are

dips

the

flow

pipe

between

the

boiler

and

cylinder

advisable

fit

a drain-off

cock on

the

return

pipe

the

cooker

Important

Lift

out the

hotplate

and

cement

seal

the

joint

between

the

boiler

face

and

its

locating

face

the

firebox

sides

with

the

fire

cement

provided

Renew

any

brickwork

cemented

joints

that

may

have

opened

transit

THE

HOT

PLATE

Lift

off

the

surface

ground

hot

plate

and check

that

the

joints

between

the

underside

the

hob,

and

the top

the

cooker

are

intact

Any

joints

which

have

opened

should

made

good

with

the

fire

cement

provided

Replace

hot

plate

making

sure

that

seating

properly

the

asbestos

rope

should

approximately

Xe'

proud

the

enamelled

hob

with

equal

space

all

round

When

lighting

the

fire

for

the

first

time,

allow

the

cooker

heat

gradually

FIREBRICK

REPLACEMENT

The

firebricks

fitted

Rayburn Cookers

are

first

quality

manufacture,

and

providing the

cooker

has

been

installed

and

used

correctly

will

have

reasonable

life

They

are,

however, expendable

items

and

time

will

require

renewal

`~Rayburn

Note

All

Sockets

must

facing

upwards

XCUwA'r

Vary

s~l

P .

wry

vas

rwrr

CONDIN

COLIICTU10

vuu

The

renewal

of firebricks

not

a major

operation

and

can be

carried

out

the

average

handyman

Replacement

bricks

either

sets or

singly

can be

obtained

from

your

Rayburn

distributor

FLUE

LAYOUTS

Fig

the

Rayburn

installed

existing

recess



There

mustbe

clearance

not

less

than

between

the

top

the

flue

pipe

and any

overhanging

brickwork

Any

cavities

pockets

above

the

plate

should

far

as possible

filled

and

necessary

the

flue

pipe

should

extended

into

the

throat

the

chimney

and

soot

door

provided

for

chimney sweeping

Fig

the

Rayburn

connected

direct to

brick

flue

Fig

the

Rayburn

connected

existing

brick

flue

with

length of

flue

pipe

Square

bends

and

horizontal

runs

must

not

be used

There

must

cleaning

door

every

bend

Note

Whatever

method

installation

employed

air

must

not

allowed

to enter

the

chimney

except

through

the

cooker

All

joints

must

air-tight

Provision

must

always

made

for

sweeping

the

chimney

Important

Asbestos

cement

pipes

and

fittings

should

not

beused

within

the

cooker

Chimneys

plain

pipe

are

not

recommended

but

certain

proprietary

makers

insulated

chimneys

arl,

suitable

Glynwed

Consumer

Building

Products

Ltd

Box

Ketley

Telford

Shropshire

TF14DD

Telephone

(0952)

641100

Telex

35196

Fax

(0952)

641961

With

Rayburn's

policy

continuous

product

improvement,

the

Company

reserves

the

right

change

specifications

and

make

mnrlifirntinnc

thn

nnnlinnrc

rlccrriharl

and

ills

ictritorl

qnv

timo

Rayburn

Royal

Regent

Solid

Fuel

Cookers

OPERATING

INSTRUCTIONS

FUEL

AND

REFUELLING

LIGHTING

THE

FIRE

RIDDLING

TheRecommended

Solid

Fuels

are

Manufactured

Sunbrite

Sh~gles,

Sunbrite Doubles,

Coallte,

Phurnacite,

Rexco

and

Royal

Natural

Anthracite

Large

Nuts,

WdshDry

Steam

Coal

(Large

Nots),

Housecoal

(TrebkstLarge

Nuts

Doubles/Nuts)

Overdzu

fad

lumps

should

be broken

down

size

Stone

and

other

foreign

bodies

should

removed

when

fuelling

Fuel

should

stored

under

coves,

particularly

manufactured



fuels

which

must

kept

dry

Wet

kitchen refuse

should

not



FIG

burned

Before

fuelling,

open

the

chimney

damper

its ruji

extent

Fill

the

firebox

the

recommended

level,

not

above

the

bottom

the

fire

door

opening

It is

not

necessary

keep

the

fuel

constantly

at this level,

but

the

fire

allowed

bum

very

low

there

will

time

lag

after

refuelling

before

the

heat reaches

the

oven,

hotplate

and

boiler

When

burning

coal

or anthracite,

time

should

allowed

for

fresh

charge

ignite

before

the

damper

closed

open

the

chimney

damper,

fire

door

and

ashpit

door

Kindle

with

paper

and

sticks

the

ordinary

way

Leave

the

doors

open

until

the

fire

well

alight

Then

both

doors,

and

keep

them

closed

Push

chimney

damper

back

the

position

which

has

been

found

from

experience

give

the

best

results

gas

poker

may

employed

instead

paper

and

sticks

The

gas

poker

can

inserted

through

the

ashpit

immediately

above

the

round

grate

Note

there

dead

fuel

the

grate,

drop

the

bottom

grate to

remove

the

fuel

when

there

gas

poker

Open

the

chimney

damper

its full

extent,

engage

the

operating

tool

the

knob on

the

riddler

and

shake

the

bottom

grate

back

and

forth

motion

the

riddler

the

side

the

ashpit

door

Keep

fire

door

and

ashpit

door

closed

Remove

ash

from

ashpit

regular

intervals

ash

allowed

accumulate

until

touches

the

underside

the

bottom

grate,

the

bottom

grate

will

quickly

burn

out

Use

the

tool

ashpan

lifting

handle

Reset

the

chimney

damper

after

riddling

CONTROL

The

fire

controlled

using

the

spin

wheel

the

ashpit

door

govern

the

air

supply

The

chimney

damper

the

flue

chamber

for

reducing

the

chimney

draught,

and

the

damper

can

closed

the

easier

the

cooker

control

It is

marked

enable

you

repeat

the

best

setting

you

find

suits

your

chimney

closed position

and

when

fully

open

not

try

obtain

quick

increase in

temperature

opening

the

chimney

damper

its

full

extent

This

results

most

the

heat

being

wasted

the

chimney

Avoid

excessive

fire

temperatures

they

are

not

necessary

and

may

serious

harm

the

cooker

The

sign

that

the

cooler

being overheated

the

formation

clinker

(melted

ash),

and

clinker

will

damage

the fns

bricks

Damaged

tire

bricks

should

repaired

with

fire

cement

necessary

replaced

soon

as possible

Keep

the

ashpit

door

securely

closed

with

catch provided

THE

ROASTING

OVEN

The

correct

adjustment

the

spin

wheel

and chimney

damper

obtain

the

oven

temperature

required

varies

with

the

chimney

draught,

and can

found

only by experiment

The

following

suggested

method

only,

and

may

need

modification

suit

local

conditions

ppose

an oven

temperature

for

roasting

desired,

and

that

the

cooler

Thoroughly

de-ash

the

fire

described

the

'Riddling'

paragraph,

and

refuel

Set the

chimney

damper

setting

and

open

the

spin

wheel

five

complete

turns

soon

the

fire

has

become

nicely

red

all

through,

the

chimney

damper

not

allow

the

fire

become

white

hot

The

temperajure

the

oven

should

now

rise

steadily

When

reaches

point

about

below

that

required,

the

spin

wheel

two

turns

open

Thereafter control

the

temperature

the

oven by

adjusting

the

spin

wheel

Note

This

method

should

prove

successful

almost

all

cases,

but

closing

the

chimney

damper

causes

the

fire to

smoke,

should

opened

gradually

till

the

smoking

stops

reduce

top

heat

the

oven, place

the

sheet

metal

shelf

the top

pair

runners

The

oven

may

cleaned

with

stiff

wire

brush waken

it is

very

hot

OVEN

TEbTPEJLATURES



Hot 400

500

Moderate

300

4060

Slow

200°

300

THE

HOTPLATE

The

best

results

can

only be

obtained

using

machined

base

utensils

The

hottest

part

the

hot-plate

immediately

above

the

fire

;

the

other

end

for

simmering

Fig

The

plug

the

hotplate

the

flue

chamber

end

for

flue

cleaning

and

should

not

removed

for

cooking

Keep

the

hotplate

clean

with

wire

brush

HOT

WATER

SERVICE

The

supply

hot

water

automatic

and

special

manipulation

the

spin

wheel

and

chimney

damper

not

necessary,

depends

upon

the

cooker

being

used

for

cooking

With

normal

day's

cooking,

two

three

baths

and

hot

water

sufficient

for

normal

household

requirements

can

obtained

provide

this

quantity

hot

water

the

cooker should

be kept

overnight

and

the

hot

water

system

must

conform

with

the

installation

instructions

particular,

the

cylinder

must

lagged

OVERNIGHT

BURNING

The

cooker

designed

for

continuous

burning

and

the

best

results

will

only

obtained

if it

allowed

burn

overnight

expensive

fuel

Last

thing

night

open

the

chimney

damper,

riddle

the

fire,

empty

the

ashpan

and

refuel

not

overload

See

that

the

ashpit

door

securely closed

the

spin

wheel

and

reopen

quarter

turn

The

best position

for

the

chimney damper

can

found

only by

experiment,

but

for

start

try

closing

setting

the

morning

open

the

spin

wheel

and

damper

and

riddle

the

fire

When

burning

brightly,

damper

the

hotplate

required

immediately,

not

refuel

before

use

GRATE

REMOVAL

AND

REPLACEMENT

The

bottom

gate and

support

can

removed

through

the

ashpit

Engage

the

curved

end

the

dumping

tool

with

the

groove

the

centre

the

bottom

gate

support,

raise

slightly

and

draw

the

support

forward

over

the

supporting

lugs

Lower

the

front of

the

gate

and

complete

withdrawal

(see

Fig

Reverse

this

procedure

when

replacing

the

gate

making

sure that

the

support

rests

the

four

legs

the

ashpit

sides

FLUECLEANING

COOKER

When

burn,



coke,

anthracite

other

smokeless

fuel,

the

flue

should

cleaned

once

month

The

use

of coal

may

call

fqr

weekly

cleaning

The

procedure

illustrated

Figs

3,4and

Allow

the

fire

bum

out, or

may

done

with

slow

fire

Open

the

chimney

damper

its

maximum

Remove

the

flue

chamber

cleaninS

door

Brush

the

soot

from

the

flue

pipe,

letting

fail

onto

the

top

the

oven

Remove

the

phg

from

the

hot

plate,

rake

the

soot forward,

and

push

into

the

firebox

(Fig

Replace

parts

removed

Riddle

the

bottom

grate

thoroughly,

dear

the

aahpit

sad

redght

the

fire

CHIMNEY

Ensure

the

chimney

flues

are

thoroughly

swept

monthly

intervals

inspect

any

soot

box

the

base

the

chimney

every

months

sad

remove

any

accumulation

deposit

CLEANING

THE

ENAMEL

Surface

blemishes caused

spillage

are

easier

remove

when

the

cooker

Cool,

and a

damp

cloth

usually

all

that

necessary

This

should

not

done

whilst

the

cooker

hot

THE

WARMING

OVEN

(Royal

only)

This

oven

primarily

intended

for

heating

plates

and

keeping

food

wart

NOTE

Take

care

when

dosing

the

oven

and

fire

doors

lift

them on

the

catch

The

doors

should

not

slammed

shut,

this

will

wear

away

the

metal

retainer

catches

REMOVAL

BOILER

FOR

CLEANING

(Instructions

for

Heating

Engineers)

Turn

dff

the

water

from

the

main

and

drain

the

system

Disconnect

flow

and

return

pipes,

and

withdraw

boiler

through

side

the

cooker

inspection

panel,

and

take

out

the

insulating

material

top and

behind

boiler

After

replacing

boiler,

repack

the

insulating

material

above

and

behind

the

boiler

Make good

with

fire

cement

the

joints

between

boiler

and

fire

bricks

Re-make

all

pipe

joints

FIREBRICK

REPLACEMENT

The

firebricks

fitted

'Rayburn'

Royal

and

Regent

Cookers

are

first

quality

manufacture,

and

providing

the

cooker

has

been

installed

and

used

correctly

will

have

reasonable

life

They

are,

however, expendable

items

and

time

will

require

renewal

The

renewal

firebricks

not

major

operation

and

can

carried

out

the

average

handyman

Replacement

bricks

either in

sets

singly

can

obtained

from your

'Rayburn'

distributor

The

bottom

three

bricks

can

removed

and

replaced

without

disturbing

the

remainder

the

set

Always

quote

the

manufacturing

number

The

Manufactureing

number,

which

will

found

on a

brass

plate inside

the

Roasting Oven,

should

quoted

any

question

arises

connection

with

the

Rayburn

Cooker

With

Rayburn's

policy of

continuous

product

Improvement

the

Company

reserves

the

right

change

epeellkatione

and

make

modtlcatbne

the

appliance

deeabed

and

Illustrated

any

time

Box

Kefley

Telford

Shropshire

TF14DD

Telephone

(0952)

641100

Telex

35196

Fax

(0952)

641961

RLFIA

8189

(3)

EWKO

33594

This manual suits for next models

Table of contents

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