Ranger design C10-E User manual

INSTALLATION GUIDE

C10-E CONTOURED PARTITION

Transit Connect Partition ( Perforated Window, Steel )

REQUIRED ITEMS

PERSONS

QUICK START GUIDE

q1.1 Setup..................................................................................................................................................

q1.2 Partition Assembly..............................................................................................................................

Phase 1 - Assembly

q2.1 Tips On How To Attach a Plusnut.......................................................................................................

q2.2 Vehicle Preparation.............................................................................................................................

q2.3 Contoured Partition Installation..........................................................................................................

Phase 2 - Installation

3 - 4

5 - 6

8 - 9

10 - 13

qCordless Impact

qCordless Drill

qCutter

qKnife

qMallet

q1/2" Socket

q7/16" Socket

q10mm Socket

qT50 Torque Bit

q9/16" Wrench

q9/64" Drill Bit

For technical support, contact us at 1-800-565-5321 C10-E Installation Guide |REV. F5 | Page 3

PHASE 1 – ASSEMBLY

1.1 SETUP

1.1.2 Verify all parts are present

Item No. Description Qty.

30-010 Upper Perforated Panel 1

30-211 Lower Panel 1

30-368 Driver Side Wing 1

30-369 Passenger Side Wing 1

30-406 Ceiling Bracket 2

30-402 Floor Bracket 1

30-500 Edge Trim ( QTY in Inches ) 34.75

79-932 Warning Label ( Bilingual ) 1

94-3024 Assembly Fastener Bag 1

96-3014 Installation Fastener Bag 1

1.1.1 Unpack components; compare with the bill of materials.

30-402

30-500

30-010

30-406

30-36930-368

30-211

For technical support, contact us at 1-800-565-5321 C10-E Installation Guide |REV. F5 | Page 4

#90-204 Hex Bolt 5/16" × 3/4"

#98-116 Flat Washer

#94-116 Serrated Nut

4×4×

#90-108 Hex Bolt 1/4" × 5/8"

#98-112 Flat Washer

#94-112 Serrated Nut

4×4×

#90-200 Hex Bolt 5/16" × 1/2"

#98-116 Flat Washer

#94-116 Serrated Nut

19×19×

Serrated Nut

1/4"-20

ZINC

# 94-112

4×4×

23×23×

Serrated Nut

5/16"-18

ZINC

# 94-116

# 98-112

Flat Washer

1/4", 3/4" OD

ZINC

4×4×

23×23×

Flat Washer

5/16", 7/8" OD

ZINC

# 98-116

Hex Bolt

5/16"-18 × 3/4"

ZINC

# 90-204

4×4×

Hex Bolt

5/16"-18 × 1/2"

ZINC

# 90-200

19×19×

Hex Bolt

1/4"-20 × 5/8"

ZINC

# 90-108

4×4×

1.1.3 Identify the 94-3024 and 96-3014 fastener bags.

94-3024 Fastener Kit Fastener Assembly

96-3014 Fastener Kit Fastener Assembly

4×4×

#90-118 Hex Bolt 1/4" x 1-1/4"

#98-112 Flat Washer

#94-130 Plusnut .250

#98-118 Lock Washer

# 98-112

Flat Washer

1/4", 3/4" OD

ZINC

4×4×

Plusnut .250

# 94-130

4×4×

# 90-118

Hex Bolt

1/4"-20 × 1-1/4"

GR-5 ZINC

4×4×

Lock Washer

Regular 1/4"

ZINC

# 98-118

4×4×

# 90-971

Self-Tapping Screw

M6-1.0 × 20mm

1022 BO

10×10×

#90-971Self Tapping Screw M6

10×10×

For technical support, contact us at 1-800-565-5321 C10-E Installation Guide |REV. F5 | Page 5

PHASE 1 – ASSEMBLY

1.2 PARTITION ASSEMBLY

1.2.2 Attach both wings to the upper and lower panels.

1.2.1 Remove all the PVC from all the parts, then attach the upper panel to the lower panel.

TOOLS

qCordless Impact

qKnife

q1/2" Socket

HARDWARE USED

5×

#90-200 Hex Bolt 5/16" × 1/2"

#98-116 Flat Washer

#94-116 Serrated Nut

TOOLS

qCordless Impact

q1/2" Socket

HARDWARE USED

14×

#90-200 Hex Bolt 5/16" × 1/2"

#98-116 Flat Washer

#94-116 Serrated Nut

For technical support, contact us at 1-800-565-5321 C10-E Installation Guide |REV. F5 | Page 6

1.2.4 Attach the oor bracket to the lower panel.

1.2.3 Attach the edge trims on these locations.

TOOLS

qMallet

qCutter

HARDWARE USED

4× hand-tighten the nuts.

TOOLS

qCordless Impact

q1/2" Socket

#90-204 Hex Bolt 5/16" × 3/4"

#98-116 Flat Washer

#94-116 Serrated Nut

For technical support, contact us at 1-800-565-5321 C10-E Installation Guide |REV. F5 | Page 7

PHASE 2 – INSTALLATION

2.1 TIPS ON HOW TO ATTACH A PLUSNUT

FORWARD REVERSE

TIPS: Put the plusnut on the plusnut gun, then attach the plusnut in the hole by turning the gun forward until the

plusnut locks, then remove the gun by turning in reverse.

2.1.1 Attach the plusnut using the plusnut gun.

2.1.2 Attach the plusnut using the 6490 plusnut tool.

6490 HARDWARE USED

Flat washer 1/4"

Flat washer 1/4" BS × 3/4" OD

TOOLS

qCordless Impact

q7/16" Socket

q9/16" Wrench

TIPS STEP 1:

Assemble the 6490 plusnut tool with the hardware needed,

plusnut and the 9/16" wrench as shown.

FORWARD REVERSE

TIPS STEP 2:

Attach the plusnut in the hole by turning

the bolt forward using an impact with a

7/16" socket until the plusnut locks, then

remove the bolt by turning the impact in

reverse.

NOTE: The hardware used for the 6490 plusnut tool is not included in the fastener bag.

The 6490 plusnut tool can be ordered separately upon demand at no charge.

For technical support, contact us at 1-800-565-5321 C10-E Installation Guide |REV. F5 | Page 8

2.2.1 Floor preparation.

TOOLS

qCordless Impact

qT50 Torque Bit

PHASE 2 – INSTALLATION

2.2 VEHICLE PREPARATION

Remove the 2 D-rings,

for re-use.

For technical support, contact us at 1-800-565-5321 C10-E Installation Guide |REV. F5 | Page 9

2.2.2 Roof preparation.

TOOLS

qDrill Collar Set at 1/2"

qCordless Drill

q3/8" Drill Bit

Use 3/8" drill to enlarge these 4 factory holes.

TOOLS

qPlusnut Tool

HARDWARE USED

4×

# 94-130

Plusnut .250

Attach plusnuts on the 4 factory holes.

For technical support, contact us at 1-800-565-5321 C10-E Installation Guide |REV. F5 | Page 10

2.3.1 Lift the partition inside the van, then attach the 2 ceiling brackets on the upper panel.

HARDWARE USED

4×

#90-108 Hex Bolt 1/4" × 5/8"

#98-112 Flat Washer

#94-112 Serrated Nut

TOOLS

qCordless Impact

q7/16" Socket

PHASE 2 – INSTALLATION

2.3 CONTOURED PARTITION INSTALLATION

NOTE: Slide the oor bracket into the

slots on the oor.

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