ProMinent Sigma / 2 Basic S2Ba User manual

Part No. 987282 ProMinent Dosiertechnik GmbH ·69123 Heidelberg ·Germany BA SI 018 10/03 GB

ProMinent

Please completely read through these operating instructions first! · Do not discard!

The warranty shall be invalidated by damage caused by operating errors!

Two sets of operating instructions are necessary to ensure the ProMinent®Sigma/ 2 S2Ba or S2Ca metering pumps

are operated safely and reliably for their intended purpose:

This product specific Sigma/ 2 operating instructions manual and the ”General operating instructions

ProMinent®motor-driven metering pumps and hydraulic accessories”are only valid if read together!

Operating Instructions

ProMinent®Sigma/ 2

S2Ba (Basic Type)

S2Ca (Control Type)

START

STOP

S2Ba S2Ca

Please enter the identity code of the device here.

S2Ba ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___

S2Ca ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___

Control elements: overview

1Operating light (green)

2Warning light (yellow)

3Error warning light (red)

4Stroke length adjuster

5LCD display

6UP key

7DOWN key

8Pkey

9STOP/START key

10 i key

11 Relay output (optional)

12 Metering monitor socket

13 Float switch socket

14 External control socket

15 Diaphragm rupture indicator socket

16 Mains switch

Key functions

In continuous display mode In settings mode

(operating) (settings)

STOP/START key

STOP

START

Press briefly Stop pump, Stop pump,

start pump start pump

P key

Press briefly Start batch (in “batch” operating mode only), Confirm entry- jump to next menu

Cancel error option or continuous display

Press for 2 s Change to settings mode ---

Press for 3 s --- Jump to continuous display

Press for 10 s Software version displayed

Press for 15 s Load factory settings (calibration) ---

i key

Press x1 Toggle between continuous displays Toggle between “change individual digits”

and change a figure"

Press x2 --- For “change individual digits”:

jumps to first digit

Arrow keys UP and DOWN

Press separately Change directly alterable values Select other settings,

(until “Set” appears) change individual digit or figure

Press simultaneously Prime (in “stroke rate” permanent display) ---

Control elements and key functions

15 14 13 12 11

PPPP

P P

STOP

START

edom

Batch

Contact

ManualAnalog

edom

Analog

edom

Manual

edom

Contact

edom

Batch

edoc

enon

1edoc

2edoc

tes glana

Set

02o

Set

Analog

024

Set

Analog

evruc

Set

Analog

11i

Set

Analog

01i

Set

Analog

12f

Freq.

Set

Analog

02f

Freq.

Set

Analog

11f

Freq.

Set

Analog

01f

Freq.

Set

Analog

91f

Freq.

Set

Analog

01f

Freq.

Set

Analog

91f

Freq.

Set

Analog

01f

Freq.

Set

Analog

92f

Freq.

Set

Analog

92f

Freq.

Set

Analog

02f

Freq.

Set

Analog

02f

Freq.

Set

Analog

91i

Set

Analog

01i

Set

Analog

91i

Set

Analog

01i

Set

Analog

22i

Set

Analog

02i

Set

Analog

92i

Set

Analog

02i

Set

Analog

92i

Set

Analog

02i

Set

Analog

nore

Set

Analog

ffore

Set

Analog

2 s

-----

Set

Analog

Set

Analog

Set

Analog

Operating-/Settings Diagram

Continuous

display

Start/stop pump

Change directly alterable values

= Lock (CODE 1)

= Lock (CODE 2)

Prime

Start batch (in"batch" operating mode only)

Cancel error

Check adjustable values

p. 45

p. 52

p. 44

p. 51

Select the operating mode here first,

then carry out the settings in the SET menu.

Exceptions: Timer and PROFIBUS®.

Set

Calib

Set

Calib

Set

p. 51

p. 49

p. 51

p. 49

p. 50

p. 34

p. 51

Mem

Contact

Stop

Operating mode "Analog" 0-20 mA

Stroke rate

Feed rate

Total stroke number

Total litres

(feed quantity)

"External" display

Signal current

Strokes remaining

Batch size/

Litres remaining

Factor

"Mem" appears only when "memory" function activated

Stroke length

Operating mode "Manual"

Continuous display

Operating mode "Contact" with

memory and tansfer factor 5

Operating mode "Batch" with

memory and tansfer factor 5

Analog

Stop

! 

Analog

Stop

Analog

Stop



Analog

Stop

Analog

Stop

Manual

Stop

Contact

Stop

Batch

Stop



&

Freq.

Manual

Stop



&

Freq.

Contact

Stop

Contact





Freq.

Batch

Stop

Batch



/hL

Manual

Stop

Manual

! 

Stop

Contact

! 

Stop

Batch

! 

Stop

Manual

Stop

Contact

Mem

Stop

Batch

Mem

Batch

Stop





Mem

Batch

Stop

Mem

Batch

Stop

Mem

Contact

Stop



&

Freq.

Analog

Stop



/hL

Analog

Stop

Continuous

display

= UP and/or DOWN arrow keys, directly alterable values

Operating mode ”Contact” with

memory and transfer factor 5

Operating mode ”Batch” with

memory and transfer factor 5

Page 6 ProMinent®

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Imprint

Operating Instructions for ProMinent®Sigma/ 2 S2Ba/S2Ca

ProMinent Dosiertechnik GmbH

Im Schuhmachergewann 5-11

69123 Heidelberg ·Germany

[email protected]

www.prominent.de

Subject to technical modifications.

Imprint

Dulcodes UV-Desinfektionsanlage

Page 7

ProMinent®

Table of contents

Page

Device Identification/Identcode 9

1Notes on safety of ProMinent®metering pumps 11

1.1 Summary of additional safety instructions for the EX version

of the pump (in accordance with ATEX) 11

1.2 General notes 13

1.3 Notes on installation, start-up and operation 13

1.4 Notes on maintenance and repair 14

2Product description S2Ba/S2Ca 15

2.1 Identification of pump type 15

2.2 Design/Functional description 15

2.2.1 Functional description, drive 15

2.2.2 Stroke movement 16

2.2.3 Metering capacity diagram 17

2.2.4 Functional description, delivery unit 19

2.2.5 Integrated overflow valve with bleeder function 20

2.2.6 Diaphragm rupture sensor 22

3Technical data 25

3.1 Technical data Sigma/ 2 25

3.1.1 Capacity data 25

3.1.2 Dimensions Sigma/ 2 27

3.1.3 Dimensions Sigma/ 2 with stroke adjustment motor 27

3.1.4 Motor data 28

3.1.5 Stroke actuator drive mechanism 28

3.1.6 Stroke adjuster drive mechanism 28

3.1.7 Electrical data, stroke sensor “Sigma”28

3.1.8 Electrical data, pacing relay “Sigma”29

3.1.9 Sound intensity level 29

4Start-up/Maintenance 30

4.1 Start-up 30

4.2 Maintenance 30

4.3 Replacement of wearing parts 31

5Features of the S2Ca metering pumps 33

5.1 Function description, motors 33

5.2 Function description, controller 33

5.3 Sockets, symbols and wiring diagram 35

5.4 Retrofitting relays 41

Page 8 ProMinent®

Dulcodes UV-Desinfektionsanlage

Table of contents

6Control elements 42

7Settings 43

7.1. Check adjustable values 44

7.2 Change to settings mode 44

7.3 Select operating mode (MODE menu) 44

7.4 Settings for operating mode (SET menu) 45

7.4.1 Settings for “manual”operating mode 45

7.4.2 Settings for “analogue”operating mode (ANALG menu) 45

7.4.3 Settings for “contact”operating mode (CONTCT menu) 47

7.4.4 Settings for “batch”operating mode (BATCH menu) 49

7.5 Settings for programmable functions (SET menu) 50

7.5.1 Settings for “calibration”function (CALIB menu) 50

7.5.2 Settings for “auxiliary frequency”function (AUX menu) 51

7.5.3 Settings for the “flow”function (FLOW menu) 51

7.6 Setting code (CODE menu) 51

7.7 Cancel total stroke number or total litres (CLEAR window) 51

8Operating 52

8.1 Manual operation 52

8.2 Remote control 53

9Troubleshooting 53

10 Decommissioning and disposal 55

11 Spare parts and accessories 56

Annex 57

Motor data sheet 57

EC Declaration of Conformity 58

Exploded diagrams of liquid ends 59

Stroke actuator wiring diagram 63

Wiring diagram, stroke length adjuster 63

Dulcodes UV-Desinfektionsanlage

Page 9

ProMinent®

Dulcodes UV-Desinfektionsanlage Identcode ordering system

ProMinent®

Identcode ordering system

Please enter the identcode on the device label into the grey box below.

S2Ba Sigma Basic Type (S2Ba)

HM Main drive, diaphragm

Pump type: (figures 1+2 = back pressure [bar], figures 3-5 = feed rate [l/h])

16050

16 bar; 50 l/h

16090

16 bar; 90 l/h

16130

16 bar; 130 l/h

12050*

10 bar; 48 l/h

12090*

10 bar; 86 l/h

12030*

10 bar; 125 l/h

07120

7 bar; 120 l/h

07220

7 bar; 220 l/h

04350

4 bar; 350 l/h * for SST versions, max. 12 bar

Liquid end materials:

PV PVDF

SS Stainless steel

Seal material:

TPTFE seal

Diaphragm:

0Standard diaphragm, PTFE version

1Double diaphragm with diaphragm rupture indicator (retro fit possible)

Liquid end version:

0No spring

1With 2 valve springs, Hastelloy C, 0.1 bar

4With pressure relief valve, Viton®seal, no valve spring

5With pressure relief valve, Viton®seal, and valve spring

Hydraulic connection:

0Standard threaded connector (according to technical data)

1Union nut and PVC insert

2Union nut and PP insert

3Union nut and PVDF insert

4Union nut and stainless steel insert

7Union nut and PVDF hose nozzle

8Union nut and stainless steel hose nozzle

Version:

0With ProMinent®logo (standard)

1Without ProMinent®logo

Electrical power supply:

S3ph, 230 V/400 V 50/60 Hz, 0.18 kW

M1ph, AC, 230 V/50/60 Hz, 0.18 kW

N1ph, AC 115 V 60 Hz, 0.18 kW

L3ph, 230 V/400 V, 50 Hz, (EExe, EExde)

P3ph, 230 V/400 V, 60 Hz, (EExe, EExde)

R3ph, variable speed motor, 230/400 V, 0.37 kW

VVariable speed motor with integrated speed control 1 pH,

230 V, 50/60 Hz

Z1ph, variable speed control set 1 ph, 230 V, 50/60 Hz

1No motor, with B14 flange (Gr. 71 (DIN))

2 No motor, C 56 flange (NEMA)

3No motor, B5 Gr. 63 (DIN)

4No motor, B5, Gr. 70 (DIN)

Motor version:

0IP 55 (standard)

1Exe version (II 2G EExe II T3)

2Exde version (II 2G EExde IIC T4)

AATEX type drive

Stroke sensor:

0No stroke sensor (standard)

1with stroke sensor (Hall sensor, no connection cable)

2Pacing relay (reed relay)

3Stroke sensor (Namur) intrinsically safe

Stroke length adjustment:

0Manual (standard)

1With stroke positioning motor, 230 V/50/60 Hz

2With stroke positioning motor, 115 V/50/60 Hz

3With stroke control motor,

0...20 mA 230 V/50/60 Hz

4With stroke control motor

4...20 mA 230 V/50/60 Hz

5With stroke control motor

0...20 mA 115 V/50/60 Hz

6With stroke control motor

4...20 mA 115 V/50/60 Hz

S2Ba ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___

Viton®is a registered trademark of DuPont Dow Elastomers.

Page 10 ProMinent®

Dulcodes UV-Desinfektionsanlage

Identcode ordering system

Please enter the identcode on the device label into the grey box below.

S2Ca Sigma Control Type (S2Ca)

HM Power end, diaphragm

Pump typ: (figures 1+2 =back pressure [bar],figures 3-5 =feed rate [l/h])

16050

16 bar; 60 l/h

16090

16 bar; 95 l/h

16130

16 bar; 136 l/h

12050* 10 bar; 60 l/h

12090* 10 bar; 95 l/h

12130* 10 bar; 136 l/h

07120

7 bar; 148 l/h

07220

7 bar; 232 l/h

04350

4 bar; 350 l/h * for SST versions, max. 12 bar

Liquid end materials:

PV PVDF

SS Stainless steel

Seal material:

TPTFE seal

Displacement element:

0Standard diaphragm

1Double diaphragm with rupture indicator incorporating “Pump stopping”function

2Double diaphragm with rupture indicator incorporating “Pump alarm”function

Liquid end version:

0No springs

1With 2 valve springs,Hastelloy C,0.1 bar

4With relief valve,Viton

seal,no valve spring

5With relief valve,Viton

seal,with valve spring

Hydraulic connection:

0Standard threaded connector (according to technical data)

1Union nut and PVC insert

2Union nut and PP insert

3Union nut and PVDF insert

4Union nut and stainless steel insert

7Union nut and PVDF hose nozzle

8Union nut and stainless steel hose nozzle

Version:

0With ProMinent®logo

1Without ProMinent®logo

Electrical power supply:

U1ph 100-230 V ±10 %, 50/60 Hz

Cable and plug:

A2m European

B2m Swiss

C2m Australian

D2m USA

Relays:

0No relay

1With fault indicating relay (N/C)

3 With fault indicating relay (N/O)

4As 1 with pacing relay

5As 3 with pacing relay

FPower relay N/C

GPower relay N/O

Control variant:

0Manual + external with pulse control

1Manual + external + pulse control

+ analogue

4As 0 + process-timer

5As 1 + process-timer

P PROFIBUS®

Access code:

0No access code

1With access code

Metering monitor:

0 Input with pulse evaluation

1Input with permanent contact

evaluation

Stroke length

adjustment:

0Manual

CManual + calibration

S2Ca ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___

Viton®is a registered trademark of DuPont Dow Elastomers.

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