ProMinent DULCOMETER D1Cb Operator's manual
DULCOMETER ® D1Cb
Instructions for assembly and use
STOP
DULCOMETER
ST
ART
0.45
Part no. 986362 BA DM 176 07/09 EN
Please carefully read these operating instructions before use! · Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
Technical changes reserved.
986362, 2, en_GB
© 2009
ProMinent Dosiertechnik GmbH
Im Schuhmachergewann 5-11
69123 Heidelberg
Telephone: +49 6221 842-0
Fax: +49 6221 842-419
email: [email protected]
Internet: www.prominent.com
2
Table of contents
1 Introduction ............................................................................................................................ 6
1.1 Explanation of the Safety Information............................................................................ 6
1.2 Users' Qualifications....................................................................................................... 7
1.3 General Safety Information............................................................................................ 8
1.4 Correct and Proper Use .............................................................................................. 10
1.5 ID Code ....................................................................................................................... 11
2 Functional Description .......................................................................................................... 14
2.1 Wall Mounted/Control Panel Mounted ......................................................................... 15
2.2 Electrical Design .......................................................................................................... 16
2.2.1 Block circuit diagram................................................................................................. 17
2.2.2 Galvanic Isolation ..................................................................................................... 19
3 Assembly .............................................................................................................................. 20
3.1 Scope of Delivery ........................................................................................................ 20
3.2 Installation (Wall Mounted) .......................................................................................... 21
3.3 Installation - Control Panel Mounted (Optional) .......................................................... 22
3.4 Wall Mounted Installation of D1Cb (Electrical) ............................................................ 24
3.4.1 Opening the device................................................................................................... 25
3.4.2 Electrical Installation (Wall Mounted) ....................................................................... 25
3.4.3 Electrical Installation (Control Panel Mounted) ........................................................ 27
3.4.4 Installation of Coaxial Cable to Guard Terminal XE1 ............................................... 28
3.4.5 Cable Cross-Sections and Cable End Sleeves......................................................... 29
3.4.6 Protective RC Circuit (Optional) ............................................................................... 29
3.4.7 Terminal Wiring Diagram .......................................................................................... 31
4 Commissioning ..................................................................................................................... 35
4.1 Initial Commissioning .................................................................................................. 35
4.1.1 Selection of the Operating Language ....................................................................... 35
4.1.2 Selection of the Measured Variable and Measuring Range ..................................... 37
4.2 Activation Code for Extended Functions ..................................................................... 38
4.2.1 Extended Functions Obtainable with the Activation Code ....................................... 38
5 Operating Schematics / Display Symbols ............................................................................ 42
5.1 Overview of device /Operating elements...................................................................... 42
5.2 Display Symbols........................................................................................................... 43
5.3 Permanent Display 1 ................................................................................................... 44
Table of contents
3
5.4 Permanent Display 2.................................................................................................... 45
5.5 Permanent Display 3.................................................................................................... 45
5.6 Operating Schematics ................................................................................................. 46
5.7 Reduced / Complete Operating Menu ......................................................................... 48
5.8 Fault Messages............................................................................................................ 48
5.8.1 Fault display.............................................................................................................. 49
5.9 General settings........................................................................................................... 50
5.9.1 Access code.............................................................................................................. 50
6 Measured Variables and Operating Menus for Amperometric Sensors ............................... 51
6.1 Reduced / Complete Operating Menu ......................................................................... 51
6.2 Description of All Amperometric Measured Variables ................................................. 51
6.3 Reduced Operating Menu ........................................................................................... 52
6.4 Complete Operating Menu / Description of All Measured Variables............................ 54
6.5 Calibration of All Amperometric Measured Variables .................................................. 56
6.6 Calibration of the Sensor for Amperometric Measured Variables ............................... 57
6.6.1 Preparation for Calibration of the Sensors for Amperometric Measured Varia‐
bles ........................................................................................................................... 57
6.6.2 Calibration of Zero Point and Gradient ..................................................................... 58
6.7 Setting the Reading ..................................................................................................... 60
6.8 Correction Value .......................................................................................................... 60
7 Measured Variables and Operating Menus for Potentiometric Sensors .............................. 62
7.1 Reduced / Complete Operating Menu ......................................................................... 63
7.2 Description of pH, Redox and Fluoride Measured Variables ...................................... 63
7.3 Reduced pH / Redox / Fluoride Operating Menu ........................................................ 64
7.4 Complete Operating Menu/Description of pH / Redox / Fluoride ................................ 66
7.5 Calibration of pH, Redox and Fluoride Sensors .......................................................... 68
7.5.1 Description of the Calibration of pH Sensors ........................................................... 69
7.5.2 Calibration of pH Sensors. Description of the Setting Ranges ................................. 72
7.5.3 Calibration of pH Sensors. Description of the Error Messages ................................ 72
7.5.4 Testing the Redox Sensor ........................................................................................ 73
7.5.5 Description of the Calibration of Fluoride Sensors ................................................... 75
7.6 Temperature Correction Value for pH and Fluoride Sensors ...................................... 79
8 Measured Variables and Operating Menus for the Standard Signal General ...................... 81
8.1 Explanation of the Standard Signal General ............................................................... 81
8.2 Changing the Measured Variable ................................................................................ 83
Table of contents
4
8.3 Reduced / Complete Operating Menu ......................................................................... 83
8.4 Setting the Reading ..................................................................................................... 84
8.5 Description of All Standard Signal Measured Values/Measured Variables ................. 85
8.6 Reduced Operating Menu ........................................................................................... 86
8.7 Complete Operating Menu / Description of All Measured Variables ........................... 88
8.8 Calibrating the Standard Signal ................................................................................... 90
8.8.1 Calibration of the Zero Point of the Standard Signal General .................................. 91
8.8.2 Two-Point Calibration of the Standard Signal General ............................................ 92
9 Operating Menus Independent of Measured Variables ........................................................ 94
9.1 Pumps ......................................................................................................................... 95
9.2 Setting the Relays ....................................................................................................... 96
9.2.1 Setting and Functional Description of the Relays ..................................................... 97
9.3 Setting the Limit Values ............................................................................................. 101
9.4 Setting the Control ..................................................................................................... 104
9.5 Setting the Interference Variable ............................................................................... 106
9.6 Setting the Standard Signal Output ........................................................................... 107
9.7 General Settings ........................................................................................................ 109
9.7.1 Setting the Measured Variable/Measuring Range ................................................. 109
9.7.2 Sub-Functions of the "General Settings" Menu ...................................................... 110
10 Maintenance ....................................................................................................................... 113
10.1 Fuse Change on DULCOMETER ® D1Cb .............................................................. 113
10.2 Summary of Error Texts .......................................................................................... 114
11 Technical Data.................................................................................................................... 116
11.1 DULCOMETER® D1Cb............................................................................................ 116
11.2 Sound Pressure Level.............................................................................................. 116
11.3 Material Data............................................................................................................ 117
11.4 Chemical Resistance................................................................................................ 117
11.5 Dimensions and Weights.......................................................................................... 118
12 Electrical Data .................................................................................................................... 119
13 Spare Parts and Accessories DULCOMETER ® D1Cb ..................................................... 123
14 Standards Complied With .................................................................................................. 124
15 Disposal of Used Parts ....................................................................................................... 125
16 Declaration of Conformity ................................................................................................... 126
17 Index................................................................................................................................... 127
Table of contents
5
1 Introduction
This operating manual provides information on
the technical data and functions of the DULC‐
OMETER. ® control series D1Cb.
1.1 Explanation of the Safety
Information
Introduction
These operating instructions provide information
on the technical data and functions of the
product. These operating instructions provide
detailed safety information and are provided as
clear step-by-step instructions.
The safety information and notes are categorised
according to the following scheme. A number of
different symbols are used to denote different
situations. The symbols shown here serve only
as examples.
DANGER!
Nature and source of the danger
Consequence: Fatal or very serious inju‐
ries.
Measure to be taken to avoid this danger.
Danger!
–Denotes an immediate threatening
danger. If this is disregarded, it will
result in fatal or very serious injuries.
WARNING!
Nature and source of the danger
Possible consequence: Fatal or very
serious injuries.
Measure to be taken to avoid this danger.
Warning!
–Denotes a possibly hazardous situa‐
tion. If this is disregarded, it could result
in fatal or very serious injuries.
CAUTION!
Nature and source of the danger
Possible consequence: Slight or minor inju‐
ries. Material damage.
Measure to be taken to avoid this danger.
Caution!
–Denotes a possibly hazardous situa‐
tion. If this is disregarded, it could result
in slight or minor injuries. May also be
used as a warning about material
damage.
Introduction
6
NOTICE!
Nature and source of the danger
Damage to the product or its surroundings.
Measure to be taken to avoid this danger.
Note!
–Denotes a possibly damaging situa‐
tion. If this is disregarded, the product
or an object in its vicinity could be
damaged.
Type of information
Hints on use and additional information.
Source of the information. Additional meas‐
ures.
Information!
–
Denotes hints on use and other useful
information. It does not indicate a
hazardous or damaging situation.
1.2 Users' Qualifications
WARNING!
Danger of injury with inadequately qualified
personnel!
If inadequately qualified personnel work on
the unit or loiter in the hazard zone of the
unit, this could result in dangers that could
cause serious injuries and material
damage.
–All work on the unit should therefore
only be conducted by qualified
personnel.
–Unqualified personnel should be kept
away from the hazard zone.
Activity Training
Assembly / Installa‐
tion
trained qualified
personnel
Commissioning technical experts
Operation instructed personnel
Maintenance / Repair Customer service
department
Decommissioning /
Disposal
technical experts
Troubleshooting instructed personnel
Explanation of the terms:
Introduction
7
nA technical expert is deemed to be a person
who is able to assess the tasks assigned to
him and recognise possible hazards based
on his/her technical training and experi‐
ence, as well as knowledge of pertinent
regulations.
Note: A technical qualification is typically
proven by the required completion of a tech‐
nical training course. The assessment of a
person's technical training can also be
based on several years of work in the rele‐
vant field.
nA qualified employee is deemed to be a
person who is able to assess the tasks
assigned to him and recognise possible
hazards based on his/her technical
training, knowledge and experience, as well
as knowledge of pertinent regulations.
Note: The assessment of a person's tech‐
nical training can also be based on several
years of work in the relevant field.
nAn instructed person is deemed to be a
person who has been instructed and, if
required, trained in the tasks assigned to
him/her and possible dangers that could
result from improper behaviour, as well as
having been instructed in the required
protective equipment and protective meas‐
ures.
nCustomer service department refers to
service technicians, who have received
proven training and have been authorised
by ProMinent to work on the system.
Note for the system operator
The pertinent accident prevention regula‐
tions, as well as all other generally acknowl‐
edged safety regulations, must be adhered
to!
1.3 General Safety Information
WARNING!
Live parts!
Possible consequence: Fatal or very
serious injuries
–Measure: Disconnect the mains power
supply prior to opening the housing
–De-energise damaged, defective or
manipulated units by disconnecting the
mains plug
WARNING!
Unauthorised access!
Possible consequence: Fatal or very
serious injuries
–Measure: Ensure that there can be no
unauthorised access to the unit
WARNING!
Operating errors!
Possible consequence: Fatal or very
serious injuries
–The unit should only be operated by
adequately qualified and technically
expert personnel
–Please also observe the operating
instructions for controllers and fittings
and any other component groups, such
as sensors, measuring water pumps ...
–The operator is responsible for
ensuring that personnel are qualified
Introduction
8
CAUTION!
Electronic malfunctions
Possible consequence: Material damage to
destruction of the unit
–The mains connection cable and data
cable should not be laid together with
cables that are prone to interference
–Measure: Take appropriate interfer‐
ence suppression measures
NOTICE!
Correct and proper use
Damage to the product or its surroundings
–The unit is not intended to measure or
regulate gaseous or solid media
–The unit may only be used in accord‐
ance with the technical details and
specifications provided in these oper‐
ating instructions and in the operating
instructions for the individual compo‐
nents
NOTICE!
Correct sensor operation / Run-in time
Damage to the product or its surroundings
–Correct measuring and dosing is only
possible if the sensor is working
perfectly
–It is imperative that the run-in times of
the sensors are adhered to
–The run-in times should be allowed for
when planning initial operation
–It may take a whole working day to
run-in the sensor
–Please read the operating instructions
for the sensor
NOTICE!
Correct sensor operation
Damage to the product or its surroundings
–Correct measuring and dosing is only
possible if the sensor is working
perfectly
–Check and calibrate the sensor regu‐
larly
NOTICE!
Compensation of control deviations
Damage to the product or its surroundings
–This controller cannot be used in
control circuits which require rapid
compensation (< 30 s)
Introduction
9
1.4 Correct and Proper Use
NOTICE!
Compensation for control deviations
Damage to the product or its surroundings
–The controller can be used in
processes, which require compensa‐
tion of > 30 seconds
NOTICE!
Correct and Proper Use
The unit is intended to measure and regu‐
late liquid media.
The unit may only be used in accordance
with the technical details and specifications
provided in this operating manual and in the
operating manuals for the individual compo‐
nents (such as, for example, sensors,
fittings, calibration devices, metering pumps
etc.).
Any other uses or modifications are
prohibited.
Introduction
10
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