Pro-Form PFEL07907.0 User manual

CAUTION

Read all precautions and instruc-

tions in this manual before using

this equipment. Keep this manual

for future reference.

Model No. PFEL07907.0

Serial No. _

Write the serial number in the

space above for reference.

Serial Number

Decal

USER’S MANUAL

Visit our website at

www.proform.com

new products, prizes,

fitness tips, and much more!

QUESTIONS?

As a manufacturer, we are commit-

ted to providing complete customer

satisfaction. If you have questions,

or if parts are damaged or missing,

PLEASE DO NOT CONTACT THE

STORE; please contact Customer

Care.

IMPORTANT: You must note the

product model number and serial

number (see the drawing above)

before contacting us:

CALL TOLL-FREE:

1-888-533-1333

Mon.–Fri. 6 a.m.–6 p.m. MST

Sat. 8 a.m.–4 p.m. MST

ON THE WEB:

www.proformservice.com

TABLE OF CONTENTS

WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

HOW TO USE THE CHEST PULSE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

HOW TO USE THE ELLIPTICAL EXERCISER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

PROFORM is a registered trademark of ICON IP, Inc.

WARNING DECAL PLACEMENT

The warning decal shown here has

been applied in the location shown. If

the decal is missing or illegible, call

the telephone number on the front

cover of this manual and request a

free replacement decal. Apply the

decal in the location shown. Note:

The decal may not be shown at actual

size.

1. Before beginning any exercise program,

consult your physician. This is especially

important for persons over the age of 35 or

persons with pre-existing health problems.

2. It is the responsibility of the owner to ensure

that all users of the elliptical exerciser are

adequately informed of all precautions.

3. Your elliptical exerciser is intended for home

use only. Do not use your elliptical exerciser

in a commercial, rental, or institutional set-

ting.

4. Keep your elliptical exerciser indoors, away

from moisture and dust. Place your elliptical

exerciser on a level surface, with a mat

beneath it to protect the floor or carpet.

Make sure that there is enough clearance

around your elliptical exerciser to mount,

dismount, and use it.

5. Inspect and properly tighten all parts regu-

larly. Replace any worn parts immediately.

6. Keep children under age 12 and pets away

from your elliptical exerciser at all times.

7. Your elliptical exerciser should not be used

by persons weighing more than 250 lbs.

(113 kg).

8. Wear appropriate exercise clothes when

exercising; do not wear loose clothes that

could become caught on your elliptical exer-

ciser. Always wear athletic shoes for foot

protection.

9. Hold the handgrip pulse sensor or the han-

dlebars when mounting, dismounting, or

using your elliptical exerciser.

10. Keep your back straight while using your

elliptical exerciser; do not arch your back.

11. The pulse sensor is not a medical device.

Various factors, including the user’s move-

ment, may affect the accuracy of heart rate

readings. The pulse sensor is intended only

as an exercise aid in determining heart rate

trends in general.

12. When you stop exercising, allow the pedals

to slowly come to a stop.

13. If you feel pain or dizziness while exercising,

stop immediately and cool down.

14. Use your elliptical exerciser only as

described in this manual.

15. Always unplug the power cord immediately

after use and before cleaning the elliptical

exerciser.

WARNING: To reduce the risk of serious injury, read all important precautions and

instructions in this manual and all warnings on your elliptical exerciser before using your elliptical

exerciser. ICON assumes no responsibility for personal injury or property damage sustained by or

through the use of this product.

IMPORTANT PRECAUTIONS

BEFORE YOU BEGIN

Congratulations for choosing the new PROFORM®

CLUB DESIGN 800 elliptical exerciser. The CLUB

DESIGN 800 elliptical exerciser offers an impressive

selection of features designed to make your workouts

at home more effective and enjoyable. And the CLUB

DESIGN 800 moves your feet in a natural elliptical

path, minimizing the impact on your knees and ankles.

For your benefit, read this manual carefully before

you use the elliptical exerciser. If you have ques-

tions after reading this manual, please see the front

cover of this manual. To help us assist you, note the

product model number and serial number before con-

tacting us. The model number and the location of the

serial number decal are shown on the front cover of

this manual.

To avoid a registration fee for any service needed

under warranty, you must register the elliptical

exerciser at www.proformservice.com/registration.

Before reading further, please familiarize yourself with

the parts that are labeled in the drawing below.

Water Bottle Holder*

*No water bottle is included

Handlebar

Pulse Sensor

Power Socket

Wheel

Pedal

Fan

Console

Ramp

Upright

Leveling Foot

Pedal Leg

ASSEMBLY

To hire an authorized service technician to assemble the elliptical exerciser, call 1-800-445-2480.

Assembly requires two persons. Place all parts of the elliptical exerciser in a cleared area and remove the

packing materials. Do not dispose of the packing materials until assembly is completed. In addition to the

included tools, assembly requires a Phillips screwdriver , two adjustable

wrenches , a rubber mallet , and pliers .

Use the drawings below to identify the small parts required for assembly. The number in parentheses below

each drawing is the key number of the part, from the PART LIST near the end of this manual. The number fol-

lowing the key number is the quantity needed for assembly. Note: Some small parts may have been pre-

assembled. If a part is not in the hardware kit, check to see if it has been preassembled.

M8 x 54mm Button Screw (83)–4

M8 x 44mm Button Screw (84)–8

M6 x 16mm Patch

Screw (76)–4 M8 x 42mm Button

Bolt (85)–4

M10 Split

Washer (73)–2

M4 x 12mm

Round Head

Screw (96)–1

M6 Washer

(64)–2

7.6mm Spacer

(109)–2

M8 Jam Nut

(86)–6

M4 x 16mm

Screw (98)–4

M10 x 108mm Button Screw (70)–2

M8 x 38mm Button Bolt

(105)–2

M8 x 79mm Bolt Set (65)–2

M8 Split

Washer (130)–4

Grease

99 Tubes

2. Identify the Pivot Axle (14), which is the longer of the

two axles. Slide a Ramp Cover (48) onto an M6 x

16mm Patch Screw (76) as shown. Tighten the Patch

Screw into one end of the Pivot Axle. Apply a small

amount of the included grease to the Pivot Axle.

Have a second person hold the two Ramp Spacers

(99) against the sides of the Frame (1) so they cover

the indicated tubes on the Frame. Lift the Pedal Legs

(not shown) out of the way and align the round tubes

on the Ramp (3) with the Ramp Spacers. Make sure

that the Ramp is turned as shown in drawing 3

below. Insert the Pivot Axle (14) into the Ramp, the

Ramp Spacers, and the Frame. If necessary, tap the

Pivot Axle with a rubber mallet to insert it.

Slide the other Ramp Cover (48) onto an M6 x 16mm

Patch Screw (76) as shown. Tighten the Patch Screw

into the other end of the Pivot Axle (14).

Tubes

Identify the Front Stabilizer (8). While another person

lifts the front of the Frame (1) and holds the Pedal

Legs (4, 5) in the position shown, attach the Front

Stabilizer to the Frame with four M8 x 44mm Button

Screws (84) and a Support Plate (104).

While another person lifts the rear of the Frame

(1), attach the Rear Stabilizer (not shown) to the

Frame in the same way.

4, 5

104

To make assembly easier, read the information

on page 5 before you begin assembling the

elliptical exerciser.

3. Slide an M6 Washer (64) onto an M6 x 16mm Patch

Screw (76). Tighten the Patch Screw into one end of

the Incline Axle (13). Apply a small amount of grease

to the Incline Axle.

Raise the Ramp (3). Insert the Incline Axle (13) into

the welded tube under one side of the Ramp, through

the motor screw, and then into the welded tube under

the other side of the Ramp. As you insert the Incline

Axle through the motor screw, make sure that the

motor screw does not turn.

Slide an M6 Washer (64) onto an M6 x 16mm Patch

Screw (76). Tighten the Patch Screw into the open

end of the Incline Axle (13). 13

Grease

Motor

Screw

4. Have another person hold the Upright (2) in the posi-

tion shown.

Connect the Upper Wire Harness (115) to the Lower

Wire Harness (42). Insert the connectors on the Wire

Harnesses up into the Upright (2). Carefully pull the

upper end of the Upper Wire Harness to remove

the slack from the Wire Harnesses. See the inset

drawing. Attach the Lower Wire Harness to the

Upright with the Nylon Zip Tie (129). Pull the Nylon

Zip Tie tight and cut off the excess.

Insert the Upright (2) into the Frame (1). Be careful to

avoid pinching the Wire Harnesses (115, 42). Attach

the Upright with two M10 x 108mm Button Screws

(70), two M10 Split Washers (73), and two 7.6mm

Spacers (109); make sure that the curved sides of

the Spacers are facing the Upright. Be careful to

avoid damaging the Wire Harnesses with the

Button Screws.

115

70 42

109

Do not pinch the

wire harnesses

during this step

129

118

119

Grease

Tube

Lubricate

128

Cutout

5. Slide a Weld Spacer (119) onto the axle on the left

side of the Upright (2); make sure that the open side

of the Weld Spacer is facing the Upright. Next, apply a

small amount of grease to the axle.

Identify the Left Upper Body Arm (118), which is

marked with a sticker. Remove the Upper Body Leg

(31) from the Left Upper Body Arm. Apply a small

amount of the included high-temperature lubricant to a

paper towel, and rub a thin film of the lubricant onto

the Upper Body Leg. Then, reinsert the Upper Body

Leg into the Left Upper Body Arm.

Slide a Handlebar Cover (26) onto the indicated tube

on the Left Upper Body Arm (118). Hold the Left

Upper Body Arm with one hand, hold the Upper Body

Leg (31) with your other hand, and slide the Left

Upper Body Arm onto the axle on the left side of the

Upright (2). Then, extend the Upper Body Leg until it

rests on the Ramp (3).

Repeat this step with the Right Upper Body Arm

(128).

105

127

Cutout

114

6. Have another person hold the Left Handlebar (24)

near the Upright (2). Connect the left Pulse Sensor

Wire (20) to the Pulse Extension Wire (114). Next,

slide a Handlebar Cap (127) onto the lower end of the

Left Handlebar.

Slide the upper end of the Left Handlebar (24) into the

tube on the front of the Upright (2), while sliding the

lower end of the Left Handlebar onto the axle on the

left side of the Upright. Attach the upper end of the

Left Handlebar with two M8 x 42mm Button Bolts (85)

and two M8 Jam Nuts (86); be careful not to dam-

age the Wires (20, 114) as you insert the Button

Bolts. Make sure that the Jam Nuts are resting in

the hexagonal holes in the Left Handlebar. Attach

the lower end of the Left Handlebar with an M8 x

38mm Button Bolt (105) and an M8 Jam Nut (86).

Then, press the tabs on the Handlebar Cap (127) into

the left Handlebar Cover (26).

Attach the Right Handlebar (23) in the same way.

7. Hold the halves of the Upper Handlebar Cover (25)

around the tube on the front of the Upright (2); be

careful not to damage the Wires (not shown).

Attach the Upper Handlebar Cover with an M4 x

12mm Round Head Screw (96).

8. Apply a liberal amount of grease to the long side of

each M8 x 79mm Bolt Set (65).

Identify the Left Pedal (10), which has a notch near

the right side. Place the Left Pedal on the Left Pedal

Leg (4). Have a second person hold the bracket on

the left Upper Body Leg (31) inside of the bracket on

the Left Pedal Leg, and hold a Wheel (28) inside of

the bracket on the left Upper Body Leg.

Align the indicated holes, and attach the Left Pedal

(10), the left Upper Body Leg (31), and the Wheel (28)

to the Left Pedal Leg (4) with an M8 x 79mm Bolt Set

(65). Attach the rear of the Left Pedal to the Left Pedal

Leg with two M8 x 54mm Button Screws (83) and two

M8 Split Washers (130)..

Repeat this step on the right side of the elliptical exer-

ciser.

See step 4. Tighten the two M10 x 108mm Button

Screws (70).

130

65 28

Notch

Holes

Grease

11. Make sure that all parts of the elliptical exerciser are properly tightened. Cover the floor beneath the

elliptical exerciser to protect the floor from damage. Note: Some extra hardware may be left over.

10. Plug the Power Cord (116) into the Power Socket

(117) at the rear of the elliptical exerciser.

116

117

9. Have another person hold the Console (17) near the

Upright (2).

Connect the Upper Wire Harness (115) to the wire

harness on the Console (17). Connect the Pulse

Extension Wire (114) to the pulse wire on the

Console. Next, locate the two ground wires that are

attached with a screw to the Upright (2). Connect the

ground wires to the two smallest wires on the

Console.

Carefully insert all excess wiring up into the Console

(17) and down into the Upright (2). Attach the Console

to the Upright with four M4 x 16mm Screws (98).

(Note: The Screws may be shipped in the console

box.) Be careful to avoid pinching the wires.

Ground

Wires

115

114

9Do not pinch

the wires

during this step

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