Precor Experience TRM700-16 User manual

Service Manual

Experience™Series 700 line

TRM700-16 Base

Treadmill

120 VAC and 240 VAC

Contents

1Introduction 1

General Information 3

Model and Serial Numbers 3

Orientation 4

Covers and Panels 5

Tools 5

Specification Summary Table 6

Understanding bolt grades 7

Parts 7

Lubricants 8

Cleaning Solutions 8

Power, RF, and Ethernet Requirements 9

Treadmill Placement and Spacing Requirement 11

Safety Guidelines 13

Safety guideline you need to know and follow: 13

2Operation Verification 15

Operation Verification Tests. 15

Error Code Verification Test 15

Hardware ValidationDiagnostic Tests: 15

Operational Tests 16

Tracking Test 16

Return to service 16

3Standard Service Modes 17

About 17

Service Access Codes 17

How to Access the Service Software 18

P10 and P30 Series Consoles 18

P62 and P82 Series Consoles 18

Experience Series 700 Line Treadmills ii

Navigating the Service Software Menus 19

P10 & P30 Series Consoles 19

P80 and P82 Series Consoles 20

P62 Series Consoles 20

Hardware Validation Service Mode (51765761) 21

P10 & P30 Series Consoles 21

P62, P80, and P82 Series Consoles 23

Club Settings Service mode (5651565) 24

P10 & P30 Series Consoles 24

P62, P80, and P82 Series Console 26

About menu 26

Equipment Usage menu 27

System Settings menu 28

Maintenance menu 31

Information Display (65) 33

P10, P20, and P30 Series Consoles 33

P62, P80, and P82 Series Consoles 34

4Adjustment Procedures 35

Available Adjustment Procedures 35

Drive Belt Tension and Alignment Adjustment 36

About 36

Procedure 36

Running Belt Tension and Tracking Adjustment 40

About 40

Tools 40

Specification 40

Procedure 40

Lift Motor Calibration 45

About 45

Specifications 45

Experience Series 700 Line Treadmills iii

Procedure 45

Lift Platform Assembly Access 48

5Replacement Procedures 53

Available Replacement Procedures 53

Covers and Panels Replacement 54

About 54

Hood Cover Replacement 56

Hood Transition Cover Replacement 57

Trim Landing Covers Replacement 59

Trim End Cap Covers Replacement 62

Trim Side Cover Replacement 64

Dash Back Cover Replacement 66

Dash Front Cover Replacement 67

Dash Top and Bottom Cover Replacement 68

Side Arm Upper/Lower Covers Replacement 72

Power Cord Replacement 73

About 73

Procedure 73

ON/OFF SW Circuit Breaker Replacement 75

About 75

Wire Diagram 76

Procedure 76

ASL PCA Replacement 79

About 79

Wire Diagram 79

Procedure 80

E-Stop "Emergency Switch" Replacement 82

About 82

Experience Series 700 Line Treadmills iv

Procedure 83

Motor Controller (MC) Replacement 84

About 84

MC Wire Diagram 85

MC Connector Definition 86

MC Status Light 91

Replacement Procedure 92

Drive Belt Replacement 94

About 94

Procedure 94

Drive Motor Replacement 101

About 101

Procedure 101

Drive Roller Replacement 107

About 107

Procedure 107

Take-up Roller Replacement 112

About 112

Procedure 112

Belt and Deck Replacement Procedure 116

About 116

Procedure 116

Lift Motor Replacement 122

About 122

Specification 122

Procedure 122

Lift Platform Replacement 131

About 131

Procedure 131

6Troubleshooting 137

Experience Series 700 Line Treadmills v

About 137

Introduction To Troubleshooting 137

Basic Steps 137

Standard Error Codes 139

About 139

Viewing Logged Error Codes 140

Available Error Codes 140

Troubleshooting with Error Codes 141

Error Log & CPA Event Log 141

About 141

Accessing the Error Log & CPA Event Log 142

Using the Error Log & CPA Event Log 142

Error Log & CPA Event Log 145

About 145

Accessing the Error Log & CPA Event Log 145

Using the Error Log & CPA Event Log 146

Active Status Light (ASL) 147

About 147

ASL Overview 148

ASL States 149

Setting the ASL light brightness level 149

Disabling the ASL Maintenance Reminder 150

Viewing the current ASL state 150

Viewing the ASL maintenance counter remaining miles (or hours) 150

Clearing the Blue Pulsing ASL State (Maintenance Counter reset) 151

Clearing the Yellow & Yellow Pulsing ASL states 151

7Preventive Maintenance 152

About 152

Maintenance Schedule 152

Running Belt and Deck Cleaning Procedure 156

Experience Series 700 Line Treadmills vi

8Theory of Operation 159

What's New 159

Operating System Summary Information 159

Console - Upper PCA board (UPCA) 159

Base - Lower PCA board (LPCA) 160

COMM Communication Interface Cable 160

Active Status Light (ASL) 160

161

System Wiring Diagram 161

System Overview Wire Diagram 161

Power Entry Assemble Wire Diagram 162

COMM Cable Wire Diagram 163

Console Wire Diagram 164

8Parts Exploded View 166

About 166

Exploded View Diagram 166

Parts List 173

Appendix A : Edition Information i

Edition i

Appendix B : Notices and Safety ii

Trademarks ii

Intellectual Property ii

Warranty ii

Safety Instruction ii

Safety Notices ii

Experience Series 700 Line Treadmills vii

1Introduction

If you are not a Precor certified servicer, you must not attempt to service any Precor Product.

Call your dealer for service information.

WARNING: This service documentation is for use by Precor certified servicer pro-

viders only. Personal injury can result from electrical shock and/or mechanical moving

parts.

This service manual applies to the Experience™ Series 700 Line treadmills. This document

contains information required to service, repair, troubleshoot, and maintain the treadmill.

Model TRM700-16 Base Configuration

TRM731 TRM700 base (0.5-12 mph, 0-15% incline) with P30 console

TRM761 TRM700 base (0.5-12 mph, 0-15% incline) with P62 console

TRM781 TRM700 base (0.5-12 mph, 0-15% incline) with P82 console

Separate Base/Console Service Manuals

There are separate service manuals for the machnine base and consoles. Use this service

manual to service, repair, and maintain the machine base. Refer to the particular console ser-

vice manual for console service, repair, and maintainance information.

Additional Documentation

There is also an online web version if you have internet access at: Online Service Manuall

See Also

Experience Series 700 Line Treadmills 1

1 Introduction

"General Information" on the facing page

"Safety Guidelines" on page13

"Operation Verification" on page15

"Standard Service Modes" on page17

"Preventive Maintenance" on page152

"Adjustment Procedures" on page35

"Troubleshooting" on page137

Experience Series 700 Line Treadmills 2

1 Introduction

General Information

The following information provides general equipment and service information that will help

you to use this manual to properly repair and maintain the treadmill.

Model and Serial Numbers

Model Numbers

The product model number is an alphanumeric code that is comprised of a three character

product type designator, a 1 digit product line designator, a one digit console type designator,

and a one digit feature level designator.

Ex: TRM 833 - TRM833 Precision TRM800-14 treadmill with decline and P82 console

Product Type Product Line Console Feature Level

TRM: treadmill,

EFX: elliptical

8-Experience,

Premium

8-P80, P82 7 EFX: Fixed Ramp/Moving

Arms

AMT: AMT,

UBK: Upright,

RBK: Recumbent,

7-Experience, 6-P62 5 TRM: High Speed/Decline

AMT: Moving Step Height

EFX: Moving Ramp/Moving

Arms

6-Assurance,

Standard

3-P30 3 TRM: No Decline

AMT: Fixed Step Height

EFX: Moving Ramp/Fixed

Arms

4-Precision,

Consumer

2-P20 1 EFX: Fixed ramp/Moving

Arms

2-Energy,

Consumer

1-P10

Serial Numbers

About

The serial number uniquely identifies each machine. The serial number is an alphanumeric

code comprised of a four character model designator, a 1 letter build month code, a 2 digit day

built, a 2 digit year built and a four digit consecutive daily build number.

Experience Series 700 Line Treadmills 3

1 Introduction

General Information

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