Precor Experience 700 line Series User manual

Service Manual

Experience™ Series 700 line

TRM700-16/18 Treadmills

Contents

Introduction 1

Service Safety Guidelines 3

Safety guideline you need to know and follow: 3

General Information 5

Model and Serial Numbers 5

Model Numbers 5

Serial Numbers 6

Orientation 7

Covers and Panels 7

Tools and Supplies 8

Specification Summary 9

Fastener Torque Specification 9

BeltTension Specification 10

Bolt Grade Identification 10

Bolt Grade Markings Chart 11

Parts 11

Lubricants 12

Cleaning Procedure 12

Approved Cleaning Products: 12

Cleaning Procedure 13

Power Requirements 13

Equipment Operating Power Specification 13

Facility Input Power Requirements 13

Console and PVS Display Power Requirements 15

Cable TV and Ethernet Input Signal Requirements 16

Cable TV "CATV" RF input signal power requirements 16

Ethernet (LAN) input signal requirements 17

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any questions.

Page ii

Treadmill Placement and Spacing Requirement 17

Operation Verification 19

Operation Verification Tests 19

Standard Service Menus 22

About 22

Service Access Codes 22

LED Consoles: P10, P30, P30i and P31 22

Touchscreen Consoles: P62, P80, and P82 23

How to Access the Service Menus 24

P10, P30, P30i and P31 LED consoles 24

P80 touchscreen console 24

P62 and P82 touchscreen consoles 25

Diagnostics menu access 26

Touchscreen Calibration shortcut 26

Debug Information Report shortcut 26

Navigating the Service Menus 28

P10, P30, P30i and P31 LED consoles 28

P10 and P30 consoles 28

P30i consoles 28

P80 and P82 touchscreen consoles 29

P62 touchscreen consoles 29

LED Console Standard Service Menus 30

Hardware Validation Diagnostics Tests Menu (51765761) 30

Club Settings Menu (5651565) 32

Information Display (65) 34

Touchscreen Console Standard Service Menus 37

Service Menus ((51765761) 37

About menu 38

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Page iii

Equipment Usage menu 40

Maintenance menu 40

System Settings menu 42

System Tests menu 47

Club Settings (5651565) 48

Information Display (65) 48

Adjustment Procedures 50

Available Adjustment Procedures 50

Drive Belt Tension and Alignment Adjustment 51

About 51

Procedure 51

Running Belt Tension and Tracking Adjustment 55

About 55

Tools 55

Specification 55

Procedure 56

Lift Motor Calibration 61

About 61

Specifications 61

Procedure 61

Lift Platform Assembly Access 64

Replacement Procedures 69

Available Replacement Procedures 69

Covers and Panels Replacement 70

About 70

Hood Cover Replacement 72

Hood Transition Cover Replacement 73

Trim Landing Covers Replacement 75

Trim End Cap Covers Replacement 78

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Page iv

Trim Side Cover Replacement 80

Dash Back Cover Replacement 82

Dash Front Cover Replacement 83

Dash Top and Bottom Cover Replacement 84

Side Arm Upper/Lower Covers Replacement 88

Power Cord Replacement 89

About 89

Procedure 89

ON/OFF SW Circuit Breaker Replacement 91

About 91

Wire Diagram 92

Procedure 92

ASL PCA Replacement 95

About 95

Wire Diagram 95

Procedure 96

E-Stop "Emergency Switch" Replacement 100

About 100

Procedure 100

Motor Controller (MC) Replacement 101

About 101

MC Wire Diagram 102

MC Connector Definition 103

MC Status Light 108

Replacement Procedure 109

Motor Controller Fan Replacement 112

About 112

MC Fan Connector Definition 112

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any questions.

Page v

Drive Belt Replacement 117

About 117

Procedure 117

Drive Motor Replacement 124

About 124

Drive Motor Cable Schematic 125

Procedure 125

Drive Roller Replacement 131

About 131

Procedure 131

Take-up Roller Replacement 136

About 136

Procedure 136

Running Belt and Deck Replacement Procedure 140

About 140

Procedure 140

Lift Motor Replacement 147

About 147

Specification 147

Lift Motor Fuse 147

Lift motor cable schematic 148

Procedure 148

Lift Platform Replacement 158

About 158

Procedure 158

Troubleshooting 164

About 164

Introduction To Troubleshooting 164

Basic Steps 164

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any questions.

Page vi

Validate the customer reported issue: 164

Verify the Input Power (Powered units only) 165

Verify that the console is operating correctly 165

Review the Error Log or CPA Event Log for any active error codes 166

Verify (reproduce) the issue. 166

Perform hardware validation diagnostic tests 166

Verify Club Settings 167

Verify that there are no new error codes 167

Verify service bulletins 167

Standard Error Codes 168

About 168

Viewing Error Codes (Error Log & Event Log) 169

Error Code and Troubleshooting Guide 169

Troubleshooting with Error Codes 169

Error Log & CPA Event Log 171

About 171

LED Console (P10, P30, P30i and P31) Error Log 172

Touchscreen Console (P62, P80, and P82) CPA Event Log 172

Active Status Light (ASL) 175

About 175

ASL Light Equipment Location 175

ASL Overview 175

ASL States 176

ASL Settings and Functions 177

System Troubleshooting Procedures 181

Available System Troubleshooting Procedures 181

Tripped Circuit Breaker 182

Input Power Troubleshooting 186

Console Power Troubleshooting 188

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any questions.

Page vii

Communications Error Troubleshooting 191

Machine Controls Troubleshooting 193

Auto Stop Troubleshooting 195

E-Stop not Communicating Troubleshooting 197

Heart Rate Monitor Troubleshooting 198

Drive Motor System Troubleshooting 201

Incline Lift System Troubleshooting 205

Error Code 40 "NO Lift Motion Detected" 206

Possible Fault Causes: 207

Running Belt Troubleshooting 210

Preventive Maintenance 212

About 212

Maintenance Schedule 212

Precor Preventative Maintenance Plan 212

Running Belt and Deck Cleaning Procedure 213

Theory of Operation 216

What's New 216

Console Upper PCA and Base Lower PCA Operation 216

Console - Upper PCA board (UPCA) 216

Base - Lower PCA board (LPCA) 217

COMM Communication Interface Cable 217

Active Status Light (ASL) 218

218

System Wiring Diagram 219

System Wire Diagram Overview 219

System Wire Diagram - Connector Pins 220

COMM Cable Wire Diagram 221

Console Wire Diagram 222

Power Entry Assemble Wire Diagram 223

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any questions.

Page viii

Parts Exploded View Diagram & Parts List 224

About 224

Exploded View Diagram 225

Parts List 232

Appendix A : Edition Information i

Edition i

Additional Documentation i

Appendix B : Notices and Safety ii

Trademarks ii

Intellectual Property ii

Warranty ii

Safety Notices ii

Service Safety Guidelines iii

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any questions.

Page ix

Introduction

If you are not a Precor certified servicer, you must not attempt to service any Precor Product.

Call your dealer for service information.

WARNING: This service documentation is for use by Precor certified servicer providers

only. Personal injury can result from electrical shock and/or mechanical moving parts.

This service manual applies to the TRM700-16/18 Experience™ Series 700 Line treadmills

including the 120 VAC1and 240 VAC models. This document contains information required to

service, repair, troubleshoot, and maintain the machine base.

Model TRM700-16 Base Configuration

TRM731 TRM700 base (0.5-12 mph, 0-15% incline) with P30 console

TRM761 TRM700 base (0.5-12 mph, 0-15% incline) with P62 console

TRM781 TRM700 base (0.5-12 mph, 0-15% incline) with P82 console

Separate Base/Console Service Manuals

There are separate service manuals for the machine base and consoles. Use this service

manual to service, repair, and maintain the machine base. Refer to the particular console ser-

vice manual for console service, repair, and maintenance information.

1voltage in an alternating current circuit

Contact Precor Customer Support at support@precor.com or 800.786.8404 with

any questions.

Page 1

1 Introduction

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