Precor Experience 600 Series User manual

Service Manual

Experience™ Series 600 line

TRM600-18 Treadmills

Contents

Introduction 1

Service manual contents 2

Additional Service Documentation and Videos 2

Service Safety Guidelines 3

Safety guideline you need to know and follow: 3

General Information 5

Features 5

Model and Serial Numbers 7

Model Numbers 7

Serial Numbers 8

About 8

Serial Number Label Location 9

Orientation 9

Tools and Supplies 10

Specification Summary 11

Fastener Torque Specification 11

Calibration Specification 11

Bolt Grade Identification 12

Bolt Grade Markings Chart 12

Parts 13

Lubricants 13

Cleaning Procedure 14

Approved Cleaning Products 14

Cleaning Procedure 14

Power Requirements 15

Equipment Power Requirements 15

Plugs and Outlets 16

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page ii

Console & PVS Display Power Requirements 18

LED consoles (P10, P30, P30i and P31) 18

Touchscreen consoles (P62, P80, and P82) 19

PVS Display 19

Cable TV RF Power Requirements 20

Touchscreen consoles (P62, P80, and P82) 20

MYE - PVS displays 20

RF cable TV wall outlet power requirements 20

Ethernet (LAN) Input Signal Requirements 21

Equipment Spacing Requirement 21

Operation Verification 23

Operation Verification Tests 23

Standard Service Menus 27

About 27

Service Menu Access Codes 27

LED Consoles: P10, P30, P30i and P31 27

Touchscreen Consoles: P62, P80, and P82 28

How to Access the Standard Service Menus 29

P10, P30, P30i and P31 LED consoles 29

P80 touchscreen console 30

P62 and P82 touchscreen consoles 30

Diagnostics menu access 30

Touchscreen Display Calibration shortcut 31

Debug Information Report shortcut 32

Navigating the Service Menus 34

P10, P30, P30i and P31 LED consoles 34

P10, P30 and P31 consoles 34

P30i consoles 34

P80 and P82 touchscreen consoles 35

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any questions.

Page iii

P62 touchscreen consoles 35

LED Console Standard Service Menus 36

Hardware Validation Diagnostics Tests Menu (51765761) 36

Club Settings Menu (5651565) 38

Information Display (65) 40

Touchscreen Console Standard Service Menus 43

Service Settings Menu ( (51765761) 43

About menu 44

Equipment Usage menu 46

Maintenance menu(1) 46

System Settings menu 48

System Tests menu 53

Club Settings (5651565) 54

Information Display (65) 54

Adjustment Procedures 56

Available Adjustment Procedures 56

Drive Belt Tension and Alignment Adjustment 57

About 57

Specifications 57

Procedure 57

Running Belt Tension and Tracking Adjustment 62

About 62

Videos 62

Tools 62

Specification 62

Procedure 63

Lift Motor Calibration 69

About 69

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page iv

Specifications 69

Procedure 69

How to Access the Lift Extension Tube & Jackscrew 74

Replacement Procedures 79

Available Replacement Procedures 79

Covers and Panels Replacement 80

About 80

Hood Cover Replacement 82

Hood Transition Cover Replacement 83

Trim Landing Covers Replacement 85

Trim End Cap Covers Replacement 88

Trim Side Cover Replacement 90

Dash Back Cover Replacement 93

Dash Front Cover Replacement 94

Dash Top and Bottom Cover Replacement 95

Side Arm Upper/Lower Covers Replacement 99

Power Cord Replacement 100

About 100

Procedure 100

ON/OFF Circuit Breaker Switch Replacement 102

About 102

102

Wire Diagram 103

Procedure 103

E-Stop "Emergency Switch" Replacement 106

About 106

Procedure 106

Motor Controller (MC) Replacement 107

About 107

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any questions.

Page v

MC Wire Diagram 109

MC Connector Definition 110

MC Status Light 115

Replacement Procedure 115

Motor Controller Fan Replacement 120

About 120

MC Fan Connector Definition 120

Drive Belt Replacement 125

About 125

Procedure 125

Drive Motor Replacement 130

About 130

Drive Motor Cable Schematic 131

Procedure 131

Drive Roller Replacement 139

About 139

Procedure 139

Take-up Roller Replacement 144

About 144

Procedure 144

Removal 145

Installation 147

Running Belt and Deck Replacement Procedure 149

About 149

Procedure 149

Lift Motor Replacement 156

About 156

Videos 156

Specification 156

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any questions.

Page vi

Lift Motor Fuse 156

Lift motor cable schematic 157

Procedure 157

Lift Platform Replacement 167

About 167

Procedure 167

Troubleshooting 174

About 174

Introduction to Troubleshooting 174

Basic Troubleshooting Steps 174

Validate the customer reported issue 175

Verify Input Power 175

Verify (reproduce) the customer issue 176

Verify the Club Settings 176

Verify service bulletin and software update incorporation 176

Verify console operation 177

Verify that there are no current active error codes 178

Verify hardware validation diagnostic tests 178

Verify that there are no new error codes 178

Standard Error Codes 180

About 180

Viewing Error Codes (Error Log & CPA Event Log) 181

Error Code and Troubleshooting Guide 181

Troubleshooting with Error Codes 182

Error Log & CPA Event Log 183

About 183

Error Log 184

CPA Event Log 186

System Troubleshooting Procedures 189

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any questions.

Page vii

Available System Troubleshooting Procedures 189

Tripped Circuit Breaker 190

Input Power Troubleshooting 194

Console Power Troubleshooting 197

Communications Error Troubleshooting 200

Machine Controls Troubleshooting 202

Auto Stop Troubleshooting 204

E-Stop not Communicating Troubleshooting 206

Heart Rate Monitor Troubleshooting 207

Drive Motor System Troubleshooting 210

Incline Lift System Troubleshooting 215

Error Code 40 "NO Lift Motion Detected" 216

Possible Fault Causes: 217

Running Belt Troubleshooting 221

Preventive Maintenance (PM) 225

About 225

PM Guides and Videos 225

Product PM Guides 225

PM Service Videos 227

Running Belt and Deck Cleaning Procedure 229

Videos 229

Procedure 229

Theory of Operation 232

What's New 232

TRM600, TRM700, TRM800 feature/components comparison 232

Console Upper PCA and Base Lower PCA Operation 235

Console - Upper PCA board (UPCA) 235

Base - Lower PCA board (LPCA) 235

TRM600/700/800 Common Frame Overview 235

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any questions.

Page viii

About 235

Ordering Parts 236

Common Frame Drive Roller 236

Common Frame Take-up Roller 238

Common Frame Running Deck 240

Landing Trim End Cap Covers 241

Drive Belt Tension Adjustment 241

Dust Guard 242

System Wiring Diagram 244

System Wire Diagram 244

COMM Cable Wire Diagram 245

Console Wire Diagram 246

Power Entry Assemble Wire Diagram 247

Product Literature & Videos 248

Service & Maintenance Documentation 248

Precor Websites 248

Service Videos 249

Parts 251

About 251

Precor Connect Partner's website 251

Exploded View Diagrams and Parts List 254

Exploded View Diagram 255

Parts List - TRM600-18, 120 V 262

Parts List - TRM600-18, 240 V 265

Appendix A : Edition Information i

Edition i

Additional Documentation i

Appendix B : Notices and Safety ii

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page ix

Trademarks ii

Intellectual Property ii

Warranty ii

Safety Notices iii

Service Safety Guidelines iii

Contact Precor Customer Support at [email protected] or 800.786.8404 with

any questions.

Page x

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