PR 9203 User manual
DK
UK
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PENDING
9203
Solenoid /
alarm driver
No. 9203V101-IN
Product version: 9203-001
SIGNALS THE BEST
PENDING
1108
PR electronics A/S tilbyder et bredt program af analoge og digitale
signalbehandlingsmoduler til industriel automation. Programmet
består af Isolatorer, Displays, Ex-barrierer, Temperaturtransmittere,
Universaltransmittere mfl. Vi har modulerne, du kan stole på i selv
barske miljøer med elektrisk støj, vibrationer og temperaturud-
sving, og alle produkter opfylder de strengeste internationale stan-
darder. Vores motto »Signals the Best« er indbegrebet af denne
filosofi – og din garanti for kvalitet.
PR electronics A/S offers a wide range of analogue and digital
signal conditioning modules for industrial automation. The product
range includes Isolators, Displays, Ex Interfaces, Temperature
Transmitters, and Universal Modules. You can trust our products
in the most extreme environments with electrical noise, vibrations
and temperature fluctuations, and all products comply with the
most exacting international standards. »Signals the Best« is the
epitome of our philosophy – and your guarantee for quality.
PR electronics A/S offre une large gamme de produits pour le
traite ment des signaux analogiques et numériques dans tous
les domaines industriels. La gamme de produits s’étend des
transmetteurs de température aux afficheurs, des isolateurs aux
interfaces SI, jusqu’aux modules universels. Vous pouvez compter
sur nos produits même dans les conditions d’utilisation sévères,
p.ex. bruit électrique, vibrations et fluctuations de température.
Tous nos produits sont conformes aux normes internationales les
plus strictes. Notre devise »SIGNALS the BEST« c’est notre ligne
de conduite - et pour vous l’assurance de la meilleure qualité.
PR electronics A/S verfügt über ein breites Produktprogramm
an analogen und digitalen Signalverarbeitungsmodule für die in-
dustrielle Automatisierung. Dieses Programm umfasst Displays,
Temperaturtransmitter, Ex- und galvanische Signaltrenner, und
Universalgeräte. Sie können unsere Geräte auch unter extremen
Einsatzbedingungen wie elektrisches Rauschen, Erschütterungen
und Temperaturschwingungen vertrauen, und alle Produkte von
PR electronics werden in Überein stimmung mit den strengsten
internationalen Normen produziert. »Signals the Best« ist Ihre
Garantie für Qualität!
DK
UK
FR
DE
9203 - Product Version 9203-001 1
SOLENOID / ALARM DRIVER
9203
CONTENTS
Warning .............................................................................. 2
Symbol identification .......................................................... 2
Safety instructions .............................................................. 2
How to demount system 9000 ........................................... 4
EC declaration of conformity ............................................. 5
Advanced features ............................................................. 6
Application ......................................................................... 6
Technical characteristics .................................................... 6
Applications ........................................................................ 7
PR 4501 Display / programming front ............................... 8
Order: 9203B ...................................................................... 9
Visualisation in 4501 of hardware / software error ............ 13
Connections ....................................................................... 14
Block diagram .................................................................... 15
Signal error indications without display front ..................... 16
Configuration / operating the function keys ...................... 16
Routing diagram ................................................................. 18
Routing diagram, Advanced settings (ADV.SET) ................ 19
Scrolling help texts in display line 3 ................................... 20
Appendix ............................................................................ 21
IECEx Installation Drawing .............................................. 22
ATEX Installation Drawing ............................................... 24
FM Installation Drawing ................................................... 26
Safety Manual .................................................................. 28
2 9203 - Product Version 9203-001
SYMBOL IDENTIFICATION
Triangle with an exclamation mark: Read the manual before installation
and commissioning of the device in order to avoid incidents that could
lead to personal injury or mechanical damage.
The CE mark proves the compliance of the device with the essential
requirements of the directives.
The double insulation symbol shows that the device is protected by
double or reinforced insulation.
Ex devices have been approved according to the ATEX directive for
use in connection with installations in explosive areas. See installation
drawings in appendix.
SAFETY INSTRUCTIONS
DEFINITIONS
Hazardous voltages have been defined as the ranges: 75...1500 Volt DC, and
50...1000 Volt AC.
Technicians are qualified persons educated or trained to mount, operate, and
also troubleshoot technically correct and in accordance with safety regulations.
Operators, being familiar with the contents of this manual, adjust and operate
the knobs or potentiometers during normal operation.
WARNING
The following operations should only be carried out on a
disconnected device and under ESD-safe conditions:
General mounting, connection and disconnection of wires.
Troubleshooting the device.
Repair of the device and replacement of circuit breakers
must be done by PR electronics A/S only.
WARNING
Do not open the front plate of the device as this will cause
damage to the connector for the display / programming front
PR 4501. This device contains no DIP-switches or jumpers.
CONTENTS
9203 - Product Version 9203-001 3
RECEIPT AND UNPACKING
Unpack the device without damaging it and check whether the device type
corresponds to the one ordered. The packing should always follow the device
until this has been permanently mounted.
ENVIRONMENT
Avoid direct sunlight, dust, high temperatures, mechanical vibrations and shock,
as well as rain and heavy moisture. If necessary, heating in excess of the stated
limits for ambient temperatures should be avoided by way of ventilation.
The device must be installed in pollution degree 2 or better.
The device is designed to be safe at least under an altitude up to 2 000 m.
MOUNTING
Only technicians who are familiar with the technical terms, warnings, and
in struc tions in the manual and who are able to follow these should connect the
device.
Should there be any doubt as to the correct handling of the device, please
contact your local distributor or, alternatively,
PR electronics A/S
www.prelectronics.com
The use of stranded wires is not permitted for mains wiring except when wires
are fitted with cable ends.
Descriptions of input / output and supply connections are shown in the block
diagram and on the side label.
The device is provided with field wiring terminals and shall be supplied from a
Power Supply having double / reinforced insulation. A power switch shall be
easily accessible and close to the device. The power switch shall be marked as
the disconnecting unit for the device.
For installation on Power Rail 9400 the power is supplied by Power Control Unit
9410.
Year of manufacture can be taken from the first two digits in the serial number.
CALIBRATION AND ADJUSTMENT
During calibration and adjustment, the measuring and connection of external
voltages must be carried out according to the specifications of this manual. The
technician must use tools and instruments that are safe to use.
CONTENTS
4 9203 - Product Version 9203-001
NORMAL OPERATION
Operators are only allowed to adjust and operate devices that are safely fixed
in panels, etc., thus avoiding the danger of personal injury and damage. This
means there is no electrical shock hazard, and the device is easily accessible.
CLEANING
When disconnected, the device may be cleaned with a cloth moistened with
distilled water.
LIABILITY
To the extent that the instructions in this manual are not strictly observed, the
customer cannot advance a demand against PR electronics A/S that would
otherwise exist according to the concluded sales agreement.
HOW TO DEMOUNT SYSTEM 9000
Picture 1:
By lifting the bottom lock, the device
is detached from the DIN rail.
CONTENTS
9203 - Product Version 9203-001 5
EC DECLARATION OF CONFORMITY
As manufacturer
PR electronics A/S
Lerbakken 10
DK-8410 Rønde
hereby declares that the following product:
Type: 9203
Name: Solenoid / alarm driver
is in conformity with the following directives and standards:
The EMC Directive 2004/108/EC and later amendments
EN 61326-1 : 2006
For specification of the acceptable EMC performance level, refer to the
electrical specifications for the device.
The Low Voltage Directive 2006/95/EC and later amendments
EN 61010-1 : 2001
The ATEX Directive 94/9/EC and later amendments
EN 61241-0 : 2006, EN 61241-11 : 2006, EN 60079-0 : 2006,
EN 60079-11 : 2007, EN 60079-15 : 2005, EN 60079-26 : 2007
ATEX certificate: KEMA 07ATEX0147 X
Notified body
KEMA Quality B.V. (0344)
Utrechtseweg 310, 6812 AR Arnhem
P.O. Box 5185, 6802 ED Arnhem
The Netherlands
Rønde, 13 January 2010 Kim Rasmussen
Manufacturer’s signature
CONTENTS
6 9203 - Product Version 9203-001
SOLENOID / ALARM DRIVER
9203
• Universal Ex driver for solenoids, acoustic alarms and LEDs
• Extended self-diagnostics
• 1 or 2 channels
• Can be supplied separately or installed on power rail, PR 9400
• SIL 2-certified via Full Assessment
Advanced features
• Universal Ex driver for the control of solenoids etc. with various Ex data by
way of three built-in Ex barriers.
• Two hardware versions make it possible to choose either Low (35 mA) or High
(60 mA) current output.
• Configuration and monitoring by way of detachable display front (PR 4501).
• Selection of direct or inverted function for each channel via PR 4501 and the
possibility of reducing the output current to the hazardous area to suit the
application.
• Optional monitoring of the output current to the hazardous area by way of PR
4501.
• Optional redundant supply via power rail and/or separate supply.
Application
• The device can be mounted in the safe area and in zone 2 / div. 2 and
transmit signals to zone 0, 1, 2, 20, 21 and 22.
• Ex driver for the control of ON / OFF solenoids, acou stic alarms and LEDs
mounted in the hazardous area.
• The 9203 is controlled by an NPN/PNP signal or a switch signal.
• Monitoring of internal error events via the individual status relay and/or a
collective electronic signal via the power rail.
• The 9203 has been designed, developed and certified for use in SIL 2
applications according to the requirements of IEC 61508.
Technical characteristics
• 1 green and 2 yellow/red front LEDs indicate operation status and malfunction.
• 2.6 kVAC galvanic isolation between input, output and supply.
CONTENTS
9203 - Product Version 9203-001 7
54
53
52
51
31
32
33
34
14
13
12
11
44
43
42
41
V+
V+
V+
V+
APPLICATIONS
Rail, +24 VDC
Rail, Gnd.
Power rail
Status relay signal
Zone 0, 1, 2,
20, 21, 22 /
Cl. I/II/III, div. 1
gr. A-G Zone 2 / Cl. 1, div. 2, gr. A-D or safe area
Channel 2
SolenoidAlarm
Device status
Device status
Gnd. -
Supply +19.2...31.2 VDC
N.C.
Supply via
power rail
Input signals:
Channel 2
Channel 1
Output
signals:
Channel 1
SolenoidAlarm
No connection
No connection
Power connection:
CONTENTS
8 9203 - Product Version 9203-001
PR 4501 DISPLAY / PROGRAMMING FRONT
Functionality
The simple and easily understandable menu structure
and the explanatory help texts guide you effortless ly and
automatically through the configuration steps, thus making
the product very easy to use. Functions and configuration
options are described in the section ”Configuration /
operating the function keys”.
Application
• Communications interface for modification of operational parameters in 9203.
• When mounted in the process, the display shows process values and device
status.
Technical characteristics
• LCD display with 4 lines; Line 1 (H=5.57 mm) shows status for each channel
(OK or error). Line 2 (H=3.33 mm) shows output for channel 1 (ON / OFF),
line 3 (H=3.33 mm) shows output for channel 2 (ON / OFF), and line 4 shows
whether the device is SIL-locked. Static dot = SIL-locked and flashing dot =
not SIL-locked. Line 4 also indicates if the output is active.
• In order to protect the configuration against unauthorised changes, access to
the menus can be blocked by a password.
Mounting / installation
• Click 4501 onto the front of 9203.
CONTENTS
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